Maintenance Instruction Doc. No.

1CS143020
Rev. ind.
A
Compressor Washing (Offline) Techn. Area / DCC Page
M /& DC105 1 (21)

压气机水洗系统介绍、操作指南

Missan Oil
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SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

Based on 1CS101030 ed.C Author SIT/OMD/J-O.Nord

Product SGT-800 Appr. 2014-02-17 Jan Bergmark
Doc. Kind Maintenance
Instruction Language en

This document is issued in Pulse.

 Maintenance Instruction Doc. No.
1CS143020
Rev. ind.
A
Compressor Washing (Offline) Techn. Area / DCC Page
M /& DC105 2 (21)

Contents
1 Introduction ...................................................................................................3
1.1 Before reading this document
1.2 Purpose of this
1.3 document General safety
1.4 Additional information

2 General ...........................................................................................................5

3 Washing intervals..........................................................................................6

4 Cleaning solution ..........................................................................................7

4.1 Cleaning agents
4.2 Water quality
4.3 Anti-freeze agent
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5 Washing equipment ......................................................................................8

Parties without express authority is strictly forbidden.

5.1 Washing nozzles

5.2 Washing unit
© Siemens Industrial Turbomachinery AB

5.3 Storage of equipment at freezing temperatures

5.4 Service and maintenance of equipment

6 Preparations prior to washing ...................................................................11

6.1 Preparations, step by step
6.2 Cooling the GT before washing
6.3 Preparations at the washing
6.4 unit
Handling of effluent fluid and opening of drain
7 Washing procedure.....................................................................................14
7.1 Offline washing sequence
7.2 overview
7.3 General
7.4 notes
7.5 Offline washing step by step
Actions after Offline
8 Compressor washing log sheet .................................................................20

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1 介绍

1.1 阅读之前
确保掌握以下内容:
 维护安全通则
Document is dealing with the safety precautions that have to be observed
while working with the gas turbine (GT).
 人机界面描述
Document describes the basic principles in working with the computerized control
system.
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contained therein. Reproduction, use or disclosure to third

1.2 本文作用
Parties without express authority is strictly forbidden.

This document describes actions necessary prior to, during and after Offline washing.
Offline washing means that washing is performed when the Gas Turbine (GT) is out of
© Siemens Industrial Turbomachinery AB

operation.

1.3 安全通则

Warning! Compressor washing is to be performed only by authorized maintenance

personnel.
Read all instructions in this document before starting the washing
procedure. Do not follow the washing instructions given in the
Sub- supplier's documentation.
Misuse of the equipment may cause bodily injury and/or damage to
equipment. Avoid contact with and inhalation of the cleaning and anti-
freeze agents
Caution! Heavy compressor fouling can cause severe damage to the GT.
If the ambient air temperature is, or is expected to fall within the limits +5 °C
to –10 °when washing Offline, anti-freeze agent mu st replace the water.
This is because the compressor is likely to be damaged if ice is ingested.
Washing at temperatures below –10 °C is not to be p erformed.
The GT has to be shut down and cooled before the Offline washing
procedure takes place. The cooling time is 5 hours according to section
6.2.
The GT should be put into operation immediately after Offline washing in
order to dry out the fluid. If the GT can not be started, it must be purged
for at least 15 minutes.

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1.4 附加信息
欲了解更多压气机水洗相关信息，请熟读如下内容:
System Description: Compressor Washing, system SDB
P&I Diagram: Compressor Washing, system SDB
Description of equipment: Sub-supplier documentation system SDB
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2 通则

未滤掉的杂质、灰尘，将随气流进入压气机，黏附在叶片上。这将致压气机通流量
减少、压缩效率降低。同时，黏附灰尘的叶片使细小颗粒更易黏着，并持续恶化。
长期不清理，将致压气机进气道堵塞，若其中含有腐蚀性元素，可能会导致燃烧室
和透平的高温腐蚀。
此外，若灰尘累积过多（长久不清洗）会使积垢无法通过常规清洗去除。因此，如
有需要，要及时、有效对进气滤和压气机叶片进行清洗。
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Air pollution

压气机积垢取决于大气洁净情况，取决于不同地点、不同时间（每年可能不同）。
建议在第一年对压气机水洗进行评估，以指导日后运维，明确如下项目：

 清洗间隔；
 单次洗涤遍数；
 清洗剂的稀释比；
 清洗剂补充建议。.

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3 水洗间隔

根据第二章介绍，水洗间隔由滤芯选用、更换情况和大气脏污情况等因素决定。
要通过水洗记录，摸索出对应机组最合适的水洗间隔。
厂家建议，离线水洗应每运行 2000 小时一次，最多不超过 8500 小时。在此区间
内依据实际情况决定。尽管，未水洗的燃机基本负荷下出力降低可能未达到
2MW（参照负荷曲线），仍然建议在其他原因停机时对压气机进行离线水洗，以
延长机组寿命。
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4 清洗溶剂

Warning! Handle the cleaning and anti-freeze agents with care! Contact
and/or
inhalation can involve health hazards, like irritated skin and/or
breathing difficulties. Always read the sub-supplier's product data and
safety data sheets before usage.

4.1 清洗剂
清洗剂掺水后试用，标准见 GTI W491023E, 1CS26764 (see Requirements in
Operation Instructions, 2A).
首选推荐的清洗剂，稀释比可适当减少（依据积垢情况决定，参考环境和滤芯情
况），可以根据第一年泡沫和脏水状态进行判定。
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4.2 水质要求
冲洗和稀释用水均需满足 GTI W220027E 要求,见 1CS26747 (好好看看 Operation
Instructions, 2A).

4.3 防冻剂
防冻剂需满足 GTI W491023E 要求,见 1CS26764 (好好看看 Operation Instructions, 2A).
若气温或预计气温在-10℃到 5℃之间，离线水洗时必须用防冻液替换水；若低
于-10℃，禁止水洗。因为如有冰进入压气机，或使压气机损毁。
如果防冻剂与溶剂基产品混合，使用前必须使其充分溶合。

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5 水洗设备

5.1 水洗喷嘴
喷嘴共 7 个，位于进气室椎管处、压气机入口上方，水经过滤器进入喷嘴。详见
下图。
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Figure 5.1 水洗喷嘴布置

5.2 水洗单元

主要参数

 两个水罐
 每个 80L
 液体最高加热到 50 ℃
 液体工作压力在 50-60 bar(g).
想了解更多, 看 Component Documentation, system
SDB.

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Figure 5.2. 水洗单元和控制盘

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5.3 水洗设备的低温贮存
禁止暴露在冰点温度环境中，除非已执行防冻剂置换水的措施，否则应按如下描述
执行。
建议在冰点温度到来前（指天气变化）执行离线水洗操作和置换措施,因为燃机必
须按照 section 6.2 要求停机并冷却。

冰点温度到来前的准备工作（针对离线水洗设备）
1. 根据 section 6.2 规定停机并冷却
2. 按照 section 6.4.规定开启排放阀
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3. 水洗泵出口到水洗喷嘴用耐高压软管连接 (SDB10AT005-KA08).
contained therein. Reproduction, use or disclosure to third
Parties without express authority is strictly forbidden.

每个水洗罐加 2L 防冻液
4.
启#1 罐水洗泵.
© Siemens Industrial Turbomachinery AB

5.
罐打空后泵自动停止
6.
启#2 罐水洗泵
7.
罐打空后泵自动停止
8.
拆掉软管，接清吹空气管，吹扫喷嘴 30s 以上保证防冻剂被吹干。
9.

10. 按 7.4.要求关排放阀
11. 选 'FG Purge'来吹扫燃机 15 分钟

5.4 设备维护与服务
遵照 SDB 系统说明文件执行。

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6 水洗准备阶段

Caution! Be careful not to get foreign particles into the washing system. Dirt in the
compressor washing system can clog the washing nozzles.

6.1 准备步骤
1. 打印记录表
2. 停运燃机
3. 激活 'Compr Wash Cooling' ，让燃机冷却 5 hours, 详见 section 6.2.1
4. 燃机冷却期间，做好水洗单元准备、开排污阀等准备工作，详见 sections 6.3 and
6.4。
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6.2 水洗前冷却燃机
为缩短冷却时间
, 水洗前冷却会在限制转速和轻吹转速间按照 Figure 6.1.进行往复切
© Siemens Industrial Turbomachinery AB

。
换，最小冷却时间是 5 小时
冷却操作在润滑油画面点击 h 'Compr Wash Cooling' 按钮。

Figure 6.1 水洗前冷却转速控制图

1
水洗前冷却在 5 小时后自动关闭。
2
如果在限制转速进行冷却，至少需在停机后 10 小时方可开始水洗。

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6.3 水洗单元准备工作
1. 将水洗单元和喷嘴用耐高压软管连接 (SDB10AT005-KA08).
2. 根据 SDB 系统说明的要求，检查水洗泵和变速箱油位

水洗罐充液
6.3.1
水、防冻液、清洗剂需满足 chapter 4 的要求，根据 chapter 5.2.要求，在罐顶或外接
口进行充液。
1. 罐 1 充 80L 液体， 先充水（或防冻液）后充清洗剂，避免未稀释的清洗剂进入
系统，藉以最大限度减少泡沫。
2. 罐 2 充 80L 水或防冻剂。
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6.3.2洗液加热
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1. 确认两罐均加至正常水位
2. 确认白色的电源指示灯亮起
3. 确认加热器设置为 50 °C.
4. 按下 'heater tank 1' 和 'heater tank 2'，对应白色指示灯亮起，达到预设温度加热
器会自动退出。
5.
加热时间取决于洗液量、温度和环温，通常为 60-90 分钟。

Note! 水洗过程中补液无需加热

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6.4 污水处理及排水阀的开启
无论污水罐是孤立设置还是与其他系统相连，废液依当地法规处理. 污水量随清洗
次数的变化而变化，详见 sections 7.1 and 7.3。如果有废液回收罐，其可用体积应
不小于 700 升（185 加仑）

1. 解除闭锁，开启排放阀 SDB50AA236-KA01, -KA02, -KA03,

-KA04, -KA05, -KA06, -KA07, -KA08（燃机间内）.
2. 解除闭锁，开启排放阀 SDB60AA205 （燃机间外）
确认污水排放阀 SDB60AA210 （燃机间外）在关闭位。
3.
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3
这句话没用

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7 水洗程序

Warning! If the skin is hit by cleaning or anti-freeze agent, follow the

recommendations in the sub-supplier's product data and safety data sheets.

Never operate the washing unit if there are any leaks from fittings, pipes
or
hoses.
Always disconnect the washing unit from electrical supply when
performing
any installation or maintenance action to the washing system. Always
ensure that no pressure is present when removing or adjusting any
Before entering the air inlet plenum to inspect the compressor inlet, to wash
the compressor bellmouth and inlet guide vanes by hand or to clean up fluid
that is possibly left after the washing, inform the GT control room personnel
about the activity to be performed. Never put your hands in the compressor
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inlet unless the start motor has stopped and its main breaker is switched off
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and locked in off-position. Not obeying this warning may lead to severe
injuries.
© Siemens Industrial Turbomachinery AB

Before leaving the plenum make sure that no tools, rags or dirt etc. are left,
as they can cause severe damage to the compressor.

7.1 离线水洗步骤综述
Figure 7.1 离线水洗流程图

Conditions:
o 燃机已停运且冷却至所需状态
o 洗液压力在 50 – 60 bar(g)

Injections at Injections at acceleration

Rotor speed, rpm low speed & at high speed
清洗液
漂洗液
High washing
两种液体混合状态
speed

浸泡阶段

Low
washing
speed Time after
0 0.5 1 1.5 washing start
(h)

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7.2 通则
1. 燃机水洗前必须冷却, see chapter
66.2.
2. +5 °C (41 F)及以下必须用防冻液置换水，详见 chapter 4.

3. 若轴承闭锁水洗，即启动马达停运、水洗程序中断,手动激活 'FG Lube oil' and

'FG Barring'恢复供油.
4. 加热器停运后，方可启动水洗泵
5. 水洗泵可自动停运（罐空之后）.
6. 清洗、漂洗液压力应在 50-60 bar(g).，压力不符要求可致喷嘴等部件堵塞。

7. 通常，浸泡需持续 15 分钟，但在温暖、干燥环境下可能需缩短浸泡时间，不然
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脏物和清洗剂可能变干粘连压气机叶片。所以浸泡时间必须要结合当地实际确
contained therein. Reproduction, use or disclosure to third

认。漂洗阶段无需浸泡。
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8. 根据 chapter 2 要求,应在第一年对压气机离线水洗进行评估，需在当年最后一次
清洗后，综合压气机清洗周期、清洗循环次数、洗液稀释比、洗液量进行再评
估。评估可以综合考虑排污样品情况、压气机入口情况、内窥镜检查情况。此
外，应严格执行本章开头的警告文本。

第二次水洗程序速度变化由'Compr Wash Acceleration'程序控制，.注液和'Compr

9. Wash Acceleration' 启动是同步的. 'Compr Wash Acceleration' 由靠近水洗单元的
启动按钮或润滑油画面启动靶标启动。约 200 秒后，程序自动停止、水洗罐被
打空，速度降至低速水洗状态。

4
应观察废液，清洗完毕废液应不含泡沫；
5
FG Washing 需在 ON 位，保证可以进行水洗升速。

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7.3 离线水洗详细步骤
根据 7.1 所述，水洗包括两个阶段：第一阶段低速清洗，是水洗的主要阶段；第二
阶段高速清洗，保证清洗液分配更均匀，使后面几级清洗更彻底。
开始操作前，详读 section 7.2 和 7.3.1 and 7.3.2.

7.3.1 低速清洗
详读 note 3 ， section 7.2.
1. 操作站– 激活'FG Washing', 燃料阀 (MBH10AA005, AA010) and the
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冷却密封风门(MBH10AA015, AA020) 将会关闭，可转导叶(MBA10AE005) 将会

contained therein. Reproduction, use or disclosure to third

打开。
Parties without express authority is strictly forbidden.

2. 水洗单元 –关掉加热器，按下 'pump tank1'按钮. (见 general note 4, 5)

© Siemens Industrial Turbomachinery AB

3. 水洗单元 – 在记录表上记录洗液压力，通过窥窗检查水雾喷出 (见 general note

6)
浸泡、排污 15 分钟(general note 7)
4.
水洗单元 – 罐 1 注液 80L
5.
6. 水洗单元 –按下 'pump tank2' 按钮，启动#2 水洗泵(见 general note 3, 4, 5)
7. 让洗液进入压气机，并排放 (见 general note 7)
8. 水洗单元 – 罐 2 注液 80L
9. 为评价清洗效果，分别在第 3 和 5 级处取样口取样， SDB50AA236-KA09 and -
KA10. 若脏污严重，重复 2-8 步 (general note 8)

10.继续按照 7.3.2.执行

6
General notes in the text below refer to section 7.2 above.
GT = Gas Turbine, OS = Operator Station, WU = Washing Unit

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7.3.2 高速清洗
详读 general notes 3 and 9 in section 7.2.
1. 水洗单元或操作站 – 按下 'Compr Wash Acceleration', 启动马达升速，由低速
水洗转速升至高速水洗转速。

同时

水洗单元 –按 'pump tank 1'. ，洗液注入

2. 当燃机还在低速水洗转速时，让压气机浸泡、排污 (general note 6 ,7)

3. 水洗单元 – (只有当脏污严重时，才需多次重复) 罐 1 充液 80L

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contained therein. Reproduction, use or disclosure to third

4. 水洗单元或操作站 – 按下 'Compr Wash Acceleration', 启动马达升速至高速水

Parties without express authority is strictly forbidden.

洗转速

AND SIMULTANEOUSLY
© Siemens Industrial Turbomachinery AB

水洗单元 –按 'pump tank 2'.

5. 当燃机还在低速水洗转速时，让压气机浸泡、排污(general note 6 ,7)

6. 水洗单元 – 罐 2 充液 80L
7. 继续冲洗,重复 4 to 6 步至少 3 次。为评价水洗效果，在第 10 级取样口取样,
SDB50AA236-KA11.若脏污不严重，再洗一次即可。 包括最后一次注入洗液，
全程应至少注入 4 次。(general note 8)

8. 最后一次洗完直接下一步。

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

Missan Oil / BD000130
 Maintenance Instruction Doc. No.
1CS143020
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Compressor Washing (Offline) Techn. Area / DCC Page
M /& DC105 18 (21)

7.4 水洗后的操作
水洗单元操作:

1. 移除高压软管，接入清吹空气管，吹扫至少 30 秒，保证喷嘴等处吹干。

燃机间操作:
2. 为获取最佳效果，或需手擦进气道、.喇叭口、可转导叶。进入以上空间，需
严格遵守文首的警告程序。
3. 如果有洗液残留在进气道且气温或将降至 0℃及以下，需及时清理残液，因为冰
渣可对压气机造成致命伤害。清理残液必须严格遵守文首的警告程序。
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contained therein. Reproduction, use or disclosure to third
Parties without express authority is strictly forbidden.
© Siemens Industrial Turbomachinery AB

操作站操作:
4. 关掉 'FG Washing'，集箱的污水通过 SDB60AA205 排出燃机间

燃机间操
作:
5. 关闭排放阀 SDB50AA236-KA01, -KA02, -
KA03, -KA04, -KA05, -KA06, -KA07, -KA08 并闭锁（燃机间内）
6. 关闭排放阀 SDB60AA205 并闭锁（燃机间外）

7. 在 Signature record 1CS129743 中登记相应阀门已关闭并闭锁。

8. 如果另接容器处理废液，需排空该容器，并按当地法规处理废液。

Caution! 确认如下阀门关闭并闭锁
(SDB50AA236-KA01, -KA02, -KA03, -KA04, -KA05, -KA06, -KA07, -KA08
and
SDB60AA205). 若未关闭，或将引起热燃气伤人事件发生。
阅读 => signature record 1CS129743

At the OS:

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

Missan Oil / BD000130
 Maintenance Instruction Doc. No.
1CS143020
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A
Compressor Washing (Offline) Techn. Area / DCC Page
M /& DC105 19 (21)

9. 选自动 'AUTOMATIC':
- 'FG Purging'
- 'FG Barring' (如果在手动)
- 'FG Lube Oil' (如果在手动)
10. 检查燃机具备启动条件
11. 水洗后应立即启动燃机至怠速 15 分钟，以甩干压气机.如果燃机不具备启动条件，
如需检修等，需选轻吹 'FG Purge' 15 分钟以上. 如未及时启动燃机，或将面临腐
蚀等风险，且可能导致启动故障。如出故障，详读 section 7.5.
12. 记录本上记录水洗已执行。
13. 15 分 钟 后 燃 机 若 停 运 ， 排 放 阀 SDB50AA236-KA01 （ 燃 机 间
内）SDB60AA210 （燃机间外）需打开，以排出可能进入透平进、出口的污
水。
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contained therein. Reproduction, use or disclosure to third
Parties without express authority is strictly forbidden.

7.5 启动故障
© Siemens Industrial Turbomachinery AB

水洗后可能导致启动故障，如无法监测到稳定火焰，根据 chapter 7.4 规定, 执行

如下操作。

1. 对点火系统做如下检查:
- 激活清吹 'FG Purge'，燃机升至清吹转速。
- 等待清吹结束
- 激活 'FG Pilot ignition'. 检查进入 26 号燃烧器的气压，监听火花塞打火声，直
至建立稳定火焰。
如果排除点火系统故障，仍无法正常启动，执行第 2 步检查。

2. 检查火焰探测器，如有需要，擦拭探测器玻璃，如果垫圈 呈油状？沾染油污？
必须更换垫圈。

Warning! 拆除火焰探测器，必须将孔洞封住，避免杂物进入燃机。

7 必须
遵守当地规章.

SE-612 83 FINSPONG, Sweden Siemens Industrial Turbomachinery AB

Missan Oil / BD000130
 We reserve all rights in this document and in the information
contained therein. Reproduction, use or disclosure to third
Parties without express authority is strictly forbidden.
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SE-612 83 FINSPONG, Sweden

8
单元: Kind of reading: Reading Period: 表格编
号
SGT-800 YYMMDD-

Compressor washing log sheet

BDxxxxxx YYMMDD
水洗记录表
水洗记录表
液 签

low speed
Sequences
speed
Seq. variable

Rinses
日期/时 运行小 清洗剂 Remarks,
间 时数 体 (Dilution ratio, rinse 名
压 water cleanliness &
力

Compressor Washing (Offline)

Maintenance Instruction
degree of foam,
合计 上次 inspection of the
水洗 compressor, spray
后
Siemens Industrial Turbomachinery AB

M /& DC105
Techn. Area / DCC
A
Rev. ind.
1CS143020
Doc. No.
Missan Oil / BD000130

SLW = Since Last Washing, Sequences = Number of sequences at respective speed, Rinses = Number of rinses after last injection of

20 (21)
Page
 Maintenance Instruction Doc. No.
1CS143020
Rev. ind.
A
Compressor Washing (Offline) Techn. Area / DCC Page
M /& DC105 21 (21)

REVISION
Rev Page (P) Description Date
. Chapt. (C) Dept. / Init.
ind.
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Missan Oil / BD000130