DCS - Interlocks DH JHD

SRI GIRIJA FERRO ALLOYS & MINERALS LTD.
, 2X36MW POWER DIVISION
OEG INDIA LTD

DCS INTERLOCK SCHEMES
BOILER-1 & 2
1. ID Fans (A,B):
Fans will be stopped if the below conditions satisfied
Trip Interlock (Protection Stop):
• ID Trip.
• ID Failed to start.
• Motor Winding temperatures High High i.e >140Deg C with 5sec Delay
• Motor & Fan Bearing temperatures High High i.e > 95Deg C with 5sec Delay
• Scoop oil I/L temp High High i.e > 100Deg C with 5sec Delay
• Scoop oil O/L temp High High i.e > 100Deg C with 5sec Delay
• Any one Scoop Lube oil pressure <0.6 Kg/Cm2. During fan startup this interlock
will come into action after 15Secs Of fan startup.
• Fluid coupling oil tank level low switch acts.
• Furnace pressure Low Low i.e < -150mmwc 2 out of 3 selection from Furnace
pressure transmitters with 2secs delay.
• Any one ESP Hopper level high from 5fields.
• ESP I/L temp high i.e >200Deg C for a period of 30 minutes.
• ACW Pressure Low i.e <2Kg/Cm2 with 10sec delay.
• ID Fan & Motor vibration high i.e >11.2mm/sec with 5sec delay.
• Emergency pressed
For starting the Fan (Start Permissive) following interlocks to be satisfied.

• ID RTS (Ready to start) from MCC Healthy
• ID Remote Selected.
• Regulating Damper close condition.
• ID fan Fluid coupling scoop tube close condition.
• ID Fan O/L isolation damper close condition.
• ID Fan Suction isolation damper close condition.
• ID Fluid coupling oil tank level low switch normal.
• Any one ACW pump running.
1|Page Rev 0 dated14/1/2014

2. PA Fans (A, B):
• PA Trip.
• PA Failed to start
• ID Fan not running condition. During Boiler startup this condition will be satisfied
after 7minutes of any ID running condition.
• Drum Level LL i.e <16.7% 2 out of 3 selection.
• PA air presure at APH O/L High High i.e >1800mmwc, 2 out of 3 from
3transmitters.
• Furnace Pressure High High i.e >150mmWC, 2 out of 3 selection from Furnace
Pressure Transmitters with 2sec delay.
• PA Fan & Motor vibration high i.e >11.2mm/sec with 5sec delay.
• PA RTS (Ready to start) from MCC Healthy

• PA Remote Selected.
• PA fan Fluid coupling scoop tube close condition.
• PA Fan O/L isolation damper close condition.
• PA Fan Suction isolation damper close condition.
• PA Fluid coupling oil tank level low switch normal.
• Fluid Coupling Oil pressure OK i.e >0.6Kg/cm2 (During fan startup this interlock
will come into action after 15Secs Of fan startup)
&
Wind box steam purging completed or Bed Temp <200 Deg C (2 oo 3 from Bed
Temperature Transmitters A,B,C or 2 oo 3 from Bed temp Transmitters D,E,F) or
MS Pres <5Kg/Cm2.
3. SA Fans (A,B):
• SA Trip.
• SA Failed to start
• PA Fan not running. During Boiler startup this condition will be satisfied after
3minutes of PA running condition.
• Drum Level LL i.e <16.7% 2 out of 3 selection.
• SA air presure at APH O/L High High i.e >1500mmwc, 2 out of 3 from
3transmitters.
• Furnace Pressure High High i.e >150mmWC, 2 out of 3 selection from Furnace
Pressure Transmitters with 2sec delay.
• SA Fan & Motor vibration high i.e >11.2mm/sec with 5sec delay.

• SA RTS (Ready to start) from MCC Healthy
• SA Remote Selected.
• SA fan Fluid coupling scoop tube close condition.
• SA Fan O/L isolation damper close condition.
• SA Fan Suction isolation damper close condition.
• SA Fluid coupling oil tank level low switch normal.
will come into action after 15Secs Of fan startup) & Purge Completed.

4. Boiler Feed pumps (1,2):
BFP’s will be stopped if the below conditions satisfied
• BFP Trip.
• BFP Failed to start
• Motor & Pump Bearing temperatures High High i.e > 95Deg C with 5sec Delay
• Deaerator Level Low Low i.e <28%.
• Pump Suction Differential pressure high high i.e >1900mmWC.
• Boiler Feed Pump & Motor vibration high i.e >11.2mm/sec with 5sec delay.
For starting the Pump (Start Permissive) following interlocks to be satisfied.

• BFP RTS (Ready to start) from MCC Healthy
• BFP Remote Selected.
• BFP Suction Isolation open condition.
• BFP Fluid coupling scoop position feedback >35%.
will come into action after 15Secs Of fan startup).
• SA Fluid coupling oil tank level low switch normal.
For starting the Feed pump in Auto mode following conditions to be satisfied in
addition to the above interlock.
• Feed pump selected in Remote mode.

• Feed pump selected in Auto mode.
• BFP common discharge pressure <80Kg/Cm2 or Any one Running Feed pump
stop condition & Steam Drum Pressure >95Kg/Cm2 & BFP Discharge Isolation
valve Open Condition.

5. HP Dosing Pumps-1,2 and Agitator:
HP Dosing pumps & Agitator will be stopped if the below conditions satisfied
• Over current trip.

• RTS (Ready to start) from MCC not Healthy.
• Dosing Tank Level Low Low.
6. LP Dosing Pumps-1,2 and Agitator:

LP Dosing pumps & Agitator will be stopped if the below conditions satisfied
• Over current trip.

• RTS (Ready to start) from MCC not Healthy.
• Dosing Tank Level Low Low.
7. Coal Feeders (DCF-1,2):

Coal Feeders will be stopped if the below conditions satisfied
• DCF Trip
• DCF Failed to start
• Bed Temp High High i.e >990Deg C (2 oo 3 from Bed Temperatures A,B,C) or (2
oo 3 from Bed Temperatures D,E,F.)
• U Beam Temp High High i.e >980Deg C (4 oo 8 from TT-503A to TT-510A) or (4
oo 8 from TT-503B to TT-510BA)
• Both ID Fan Stop condition.
• Both PA Fan Stop condition.
• Both SA Stop condition.
• Drum Level Low Low i.e <16.7% 2 out of 3 selection.
• Seal Air to DCF Low Low Switch acts.
• Spreader Air to DCF Low Low Switch acts.
• Discharge chute KGV Close condition.
For starting the DCF (Start Permissive) following interlocks to be satisfied.

• DCF RTS (Ready to start) from MCC Healthy.
• DCF Remote Selected.
• DCF Enable start interlock ok i.e Bed Temp normal, U Beam Temp normal, Any
ID, PA, SA running condition, Drum level normal, Seal Air to DCF Low Low Switch
normal, Spreader Air to DCF Low Low Switch normal, Discharge chute KGV Open
condition.

8. Lime Stone RAV (1,2):
Rotary Feeders will be stopped if the below conditions satisfied
• Over Load trip.

• Respective DCF Stop.
9. MDC RAV:
• Over Load trip.
• No One DCF is running.
10. Oil pump motors:

Oil pump motors will be stopped if the below conditions satisfied
• Over Load trip.

• Oil Tank Level Low Low.
11. Burner Management System:

i. Pre Interlocks satisfied
1. ID, PA, SA running condition,
2. Furnace pressure OK (Not High High (>150mmWC), Not Low Low
(<150mmWC).
3. DCS emergency not pressed,
4. Drum level Ok (Not High High(>80%), Not Low Low(<16.7%))
5. PA Air flow >14% of rated i.e >18.2TPH.
6. SA Air flow to burner >25TPH i.e 50% of Burner air flow provided purge
command given from Burner system.
7. Startup Bed temp < 760Deg C.
ii. Purge Ready to start:

1. Pre interlock satisfied,
2. No flame in furnace,
3. All oil and block valve close condition.
iii. Purge in progress:

1. Burner-A Air sleeve damper A open (Combustion air Damper).
2. Burner-B Air Sleeve damper B open (Combustion air Damper).
Total Purge time is 5minutes.
iv. Main Interlock OK:

1. Pre interlock Satisfied,
2. Purge Finished.
v. Oil Burner A or B ready to start:
1. Oil pressure not low i.e <2.5Kg/Cm2.

2. Main Interlocks satisfied.
3. Oil gun retracted position.
4. Block valves close condition.
5. MFT valve open condition.
6. Igniter sparking not over.
7. Pilot Gas pressure not <0.07Kg/Cm2.
8. Atomizing air pressure not <3Kg/cm2.
9. Furnace flame not there.
12. Boiler Emergency Vent valve (SOV_701):

Valve Opening Permissive in Auto Mode:
1. Valve in Auto selection.
2. Steam flow <16TPH and if startup vent valve open command <20% and if U-
Beam temp >485Deg C valve will open.
3. Both PA fan off condition & U Beam temp >485Deg C valve will open.
13. Electromatic Safety Valve at SSH O/L (EMRV):

Protection Open:
If Boiler Outlet pressure > 109Kg/cm2 valve will be opened irrespective of Auto or
Manual mode.
Protection Close:
If Boiler Outlet pressure < 107Kg/cm2 valve will be closed irrespective of Auto or
Manual mode.
14. ID Damper Logic:

Protection Open: If Both ID stops all Dampers open for a period of 5minutes. After
5minutes permission will come for closing the Dampers for starting the Fans.
If anyone Fan started permission will come for closing the other Fan dampers.
Damper Mode: If Damper mode selected scoop will go to 100% (Protection UP will act on
scoop positioner).
VSFC Mode: If Scoop mode selected and if the Fan Started, Dampers will fully open with
30secs delay.
15. PA Damper Logic:

Protection Open: If Both PA stops all Dampers open. If anyone Fan started permission will
come for closing the other Fan dampers.
scoop positioner).

30secs delay.
16. SA Damper Logic:
Protection Open: If Both SA stops all Dampers open. If anyone Fan started permission will
come for closing the other Fan dampers.
scoop positioner).
30secs delay.
17. Furnace DP Transmitters Impulse line purging Shut-off valve(SOV303) Logic:

Protection Open: If any PA ON condition.
Protection Close: If both PA OFF condition.
18. Wind box Steam Purging Logic:

Steam purging MOV Auto Open: Wind box pres <1800mmWC with 10sec delay and if No
SA, PA, ID running for 10min and if Bed Temp >200Deg C Auto open command will be
generated and MOV will be opened for a period of 5minutes (Steam Purge time).
This cycle will be repeated until Boiler Starts or Bed Temp <200Deg C.
19. Wind box Damper (FY303 & FY304) Logic:

Protection Close: Protection close will act if the following conditions satisfy
1. If Both PA stop condition
2. PA air pres after APH <1200mmWC and both wind box dampers open command >10%.
Enable Open: Dampers open permission will come if the following conditions satisfy.
1. PA air pres after APH >1200mmWC
2. Both Wind box dampers >10% command given.
20. Wind box to APH Damper(SOV-351).

Protection close: Both wind box dampers command above 10% and PA ON protection
close will act.
Protection open: Both PA OFF protection open will act with 3sec delay.
21. Damper (SOV-352).

Protection close: Both PA OFF protection Close will act with 3sec delay.
Protection open: Both PA ON protection open will act.
22. PA Fan Air to Prim APH Damper Actuator:
Protection open: Both PA fan off protection up (100% Open) will act. If any PA on
protection up will reset and give permission to operate the damper.
23. PA Fan Air to Prim APH Byp-Damper Actuator:
Protection close: Both PA fan off protection down (Full close) will act. If any PA on
protection down will reset and give permission to operate the damper.

24. SA Fan Air to Sec APH Damper Actuator:
25. SA Fan Air to Sec APH Byp-Damper Actuator:

26. Deaerator Overflow SOV 601:

Auto Open: Deaerator Level > 80%
Auto Close: Deaerator level < 78%

Turbine 1 & 2:
1. Main & Auxiliary Lube Oil Pumps
Normal header pressure: 3kg/cm2

Lube oil pressure low set point: 2.55kg/cm2
Start Permissive: Drive remote selected

Manual Start: Through soft PB when drive is in Manual mode
Manual Stop: Through soft PB when drive is in Manual mode
Auto Start: AOP will be started in the Auto mode If
Control oil Header Pressure low i.e <8.5Kg /cm2 (Both Pressure switch & Transmitter) &
Lube oil header pressure low i.e <2.55Kg/Cm2(Both Pressure switch & Transmitter) /
Running Pump is Stopped / tripped
Protection Stop: Fault Start, Trip from MCC.
2. Emergency Lube Oil Pump

Normal header pressure: 3kg/cm2
Lube oil pressure low low set point: 1.8kg/cm2
Manual Start
Through soft PB when drive is in Manual mode
Manual Stop
Through soft PB when drive is in Manual mode AND
Lube oil header pressure NOT LOW LOW (NORMAL) OR
Turbine speed <20rpm (STAND-STILL)
Protection Start
Lube oil header pressure low low acts 2 oo 3 (PSLL501, 502,503) AND Turbine speed>20rpm
Emergency oil Pump Special Interlock:
In case of Speed is >20rpm and Lube oil pressure is low low irrespective of mode selection in
DCS, EOP will automatically start and cannot be stopped until the pressure becomes normal
or turbine speed come to standstill. Lube oil pressure low low – <1.8 kg/cm2 (switch) is
directly connected to DC starter panel start
3. Oil Vapour Extraction Fans

Normal pressure: Vacuum
Start Permissive
Drive remote selected
Manual Start
10 | P a g e Rev 0 dated14/1/2014
Manual Stop
Auto Start
Any of the oil pump is running (AOP, MOP, EOP) OR Standby drive is tripped
Auto trip
Feeder fault [Overload, Switchgear fault etc]
Protection OFF
MOT level high >96% / Fault Start / Trip.
4. Jacking Oil Pump (AC JOP):

Normal header pressure: 180 kg/cm2
Jacking oil pressure low set point: 144kg/cm2
Start Permissive (Enable Start)
Lube oil header [suction to JOP] pressure >1.95kg/cm2
Manual Start
Manual Stop
Auto Start
Turbine speed =<1000rpm
Protection OFF
Lube oil header [suction to JOP] pressure <1.95kg/cm2 with 2sec delay / Turbine speed
>1200rpm/ F_start / JOP Trip.
5. Jacking Oil Pump (DC JOP):

Normal header pressure: 180 kg/cm2
Jacking oil pressure low set point: 144kg/cm2
Start Permissive
Lube oil header [suction to JOP] pressure >1.95kg/cm2
Manual Start
Manual Stop
Auto Start
Turbine speed =<1000rpm, Either AOP or MOP Running, AC JOP ON command persists but
no ON feedback for 60sec, OR AC JOP motor tripped
Protection OFF
Lube oil header [suction to JOP] pressure <1.95kg/cm2 with 2sec delay / Turbine Speed
>1200rpm / DC JOP Trip / F_Start.
11 | P a g e Rev 0 dated14/1/2014
6. BARRING [TURNING] GEAR MOTOR: TYPE: AUTO ENGAGE
Barring Speed: 120 rpm
Start Permissive
Jacking oil pressure => 90kg/cm2
Lube oil pressure =>1.95kg/cm2 of the lube oil header pressure
Turbine speed is <20rpm for or between 250rpm AND 300rpm --- For Unit-1
Turbine speed is <10rpm for or between 250rpm AND 300rpm --- For Unit-2
EOP ready OR Overhead lube oil tank level NORMAL
Manual Start
Through soft PB [if start permissive is available]
Through Local PB [if start permissive is available]
Manual Stop
Through Local PB if Casing temperature <=100deg C OR
Cooling down time >96 hours
Auto Start [During coasting down]
Bgm in Auto selection, Turbine speed in between 300 & 250rpm
Auto trip
Feeder fault [Overload, Switchgear fault etc]
Auto Stop [During run up]
Turbine speed =>315rpm
7. Gland Steam Blowers
Start Permissive
Manual Start
Manual Stop
Auto Start
Turbine speed >200 rpm OR
Standby drive is tripped
Auto trip
Feeder fault [Overload, fault start]
8. Turbine exhaust hood temperature control valve [Hood spray]

Opening Conditions:
1. Soft command from DCS OR
2. Exhaust hood temperature >80deg C AND
3. Spray valve not opened in last one hour
Closing Conditions:
1. Soft command from DCS OR
12 | P a g e Rev 0 dated14/1/2014
2. Exhaust hood temp =<55deg C OR
3. Active Power =>10% OR
4. Spray valve is in operation for 1.0 hour continuously.
9. Vacuum Breaker Valve:

Manual Open: Through soft PB if turbine speed =<70% of rated
Manual Close: Through soft PB.
Protection Open: Generator differential relay operated OR Turbine rotor axial movement
high high, Lube oil HDR press low low 2oo3 from PSLL501, PSLL502 & PSLL503 and Turb
Speed <70% of rated (4230rpm).
9. Turbine bleed-1 to LP Heater Isolation Valve:

Enable Open: Remote selected and active power >10MW and open limit not acted.
Protection close: LP HTR level High High (LSHH 901 acted) or active power < 9.0MW or
Turbine Trip provided MOV selected in Remote Mode.
Enable Close: Close Limit not acted.
10.Turbine bleed-2 QCNRV [to Deaerator]

Open Permissive
Active Power =>11MW AND
Delta P across Valve =>0.1kg/cm2
Manual Open
Through soft PB if open permissives are fulfilled
Manual Close
Through soft PB
Auto Close
Turbine trip OR
Active Power < 10MW.
11.Turbine bleed-2 to Deaerator Isolation valve (MOV)

Enable Open
ΔP >0.1Kg/Cm2 or Active power =>11MW and valve selected in Remote mode
OR if open limit switch not acted.
Protection Close
Turbine trip or active power <10MW and valve selected in remote mode.
Enable Close
Close Limit switch not acted
10.Turbine bleed-3 QCNRV to HP Heater-1

Open Permissive
Active Power =>12MW
13 | P a g e Rev 0 dated14/1/2014
Manual Close
Through soft PB
Protection Close
Turbine trip OR
Active Power <11MW
11.Turbine Bleed-3 to HP Heater-1 Isolation MOV

Enable open
Active power =>12MW & Remote selected / Open limit not acted.
Protection Close
Turbine trip or HP Heater-1 Level High High (LSHH841 acts ) or active power <=
11MW.
Enable Close
Close limit not acted.
12.Turbine bleed-4 QCNRV to HP Heater-2

Open Permissive
Active Power =>13MW
Manual Open
Through soft PB if Active Power =>13MW
Manual Close
Through soft PB
Auto Close
Turbine trip OR
Active Power <=12MW.
13.Turbine bleed-4 to HP Heater-2 ISO MOV

Enable Open: Open limit not acted & active power =>13MW provided remote selected.
Protection Close: HP Heater 2 level High High (LSHH851 acts) or active Power <=12MW or
Turbine tripped provided valve selected in remote mode.
Enable close: Close limit not acted.
14.Condensate I/L to LP Heater ISO MOV

Enable Open: Open limit not acted
Protection Close: LP HTR Byp MOV open limt acted and valve selected in remote mode.
Enable close: Cond I/L to LP HTR Isolation valve close limit not acted.
15.LP Heater to Deaerater ISO MOV-903

14 | P a g e Rev 0 dated14/1/2014
Protection close: LP HTR Bypass ISO valve open limit acted and valve selected in remote
mode.
16.LP Heater Bypass MOV

Protection close: LP HTR Level Hi Hi switch acted and valve selected in remote mode.
17.BFP discharge to HP Heater-1 main isolation valve MOV-842

Protection close: HP HTR Level Hi Hi switch acted and HP HTR Bypass Main isolation valve
open limit acted valve selected in remote mode.
18.BFP discharge to HP Heater-1 standby isolation valve MOV-847

Protection close: HP HTR Bypass Main Isolation valve open limit acted and valve selected in
Remote mode.
19.HP Heater-1 to HP Heater-2 main isolation valve MOV-843

Protection close: HP HTR Level Hi Hi switch acted and HP HTR Bypass Main isolation valve
open limit acted valve selected in remote mode.
20.HP Heater-1 to HP Heater-2 standby isolation valve MOV-845

Protection close: HP HTR Bypass Main Isolation valve open limit acted and valve selected in
Remote mode.
21.HP Heater-1 Bypass (Main) isolation valve MOV-845

Protection close: HP HTR Level Hi Hi switch acted with 5min delay and valve selected in
remote mode.
22.HP Heater-2 main isolation valve MOV-852

15 | P a g e Rev 0 dated14/1/2014
Protection close: HP HTR-2 Bypass isolation open feedback acted valve selected in remote
mode.
23.HP Heater-2 to Feed Water out main isolation valve MOV-853

Protection close: HP HTR-2 Bypass main isolation condition.
24.HP Heater-2 Bypass main isolation valve MOV-854

Protection Open: HP HTR-2 Level High High and valve selected in remote mode.
25.Commands from Control System to Governor

Speed/Load RAISE command
Speed/Load LOWER command
Turbine HALT-CONTINUE command
Governor Local/Remote Selection
REMOTE AUX. Set point enabled
Governor RUN command
Turbine START permissive
Governor RESET
Turbine Healthy Conditions: EOP ‘ready’ signal received AND Lube oil tank level not Low
Low AND Overhead oil tank level high.
16 | P a g e Rev 0 dated14/1/2014
26.STG Trip & Reset
The Turbine will trip due to any of following fault conditions as listed below
S.No Description Set Point Remarks

1 Main steam pressure low low 49.5 kg/cm2
2 Main Steam pressure high high before 120 kg/cm2 $
12Hrs accumulated time per year as per
Pressure logic i.e if I/L pressure crosses
105Kg/Cm2 12Hrs timer will start
counting.
3 Main Steam pressure high high After 105 kg/cm2 $
12Hrs accumulated time per year as per
Pressure logic
Main Steam temperature low low Curve 0-20410-41269-10
4 As per curve implemented.
5 Main Steam temperature high high As Per TG I/L Temp
logic **
6 Turbine exhaust temp high high >=120deg C 2 oo 3
7 Turbine exhaust temp high high >=105deg C for 1hr
Turbine exhaust press high high Curve 0-20410-41239-18

8 As per curve implemented.
9 Emergency trip from TSP >Active 2 oo 3
10 Generator differential [Channel-1] >Active 1 oo 2
11 Generator differential [Channel-2] >Active 1 oo 2
12 Lube oil header pressure low low <=1.8kg/cm2
13 Control oil header pressure low low <=7.5kg/cm2
14 2oo3 Overspeed trip >=6648 RPM
15 Overspeed trip _governor >=6628 RPM 1 oo 2
16 Emergency trip_Soft PB >Active From DCS
17 Turbine front shaft vibration high high =>116 micron
18 Turbine rear shaft vibration high high =>116 micron
19 Gearbox HS DE shaft vibration high high =>98 micron
20 Gearbox HS NDE shaft vibration high =>98 micron
high
21 Gearbox LS NDE shaft vibration high high =>137micron
22 Gearbox LS DE shaft vibration high high =>137micron
23 Generator front shaft vibration high high =>232micron
17 | P a g e Rev 0 dated14/1/2014
24 Generator rear shaft vibration high high =>232micron
25 Rotor axial displacement high high =±0.6mm
26 No load trip >1hour Conditions
for No Load are
Turbine speed
=>90% of rated
AND
Active Power
=<3.6MW
27 Turbine Thrust temp non active side top =>100deg C
high high
28 Turbine Thrust temp active top high high =>100deg C
29 Turbine Thrust temperature -Non =>100deg C
active side bottom high high
30 Turbine Thrust temperature - Active =>100deg C
side bottom high high
31 Turbine front bearing temp high high =>120deg C
32 Turbine rear bearing temp high high =>120deg C
33 Gearbox HS DE bearing temp high high =>130deg C
34 Gearbox HS NDE bearing temp high high =>130deg C
35 Gearbox LS NDE bearing temp high high =>130deg C
36 Gearbox LS DE bearing temp high high =>130deg C
37 Generator front bearing temp high high =>90deg C
38 Generator rear bearing temp high high =>90deg C
39 Governor emergency shutdown >Active
40 Main steam temperature gradient high >±5degC/min #
high
41 Flash Tank Level High High >95% with 2sec
delay
42 Drum level High High >80% 2 oo 3
43 Boiler trip condition
# Main Steam temperature gradient logic:

This tripping shall come in to operation 10min after the generator breaker is closed.
The main steam temperature value is monitored for its rate of change with respect to
time. If this rate of change is more than 3degC/min an alarm is generated in DCS. If the
rate of change is more than 5degC/min then the turbine should trip if the rate of change
continues for a rise of 50degC.
18 | P a g e Rev 0 dated14/1/2014
TG I/L Temp High High Trip logic **
Turbine live steam temperature should not exceed the Trated+ 28 Deg’C , if it exceeds
immediately tripping is required, whereas accidental swings of Trated+ 8 Deg’C are
permitted provided that the duration of such swings over a period of any 365 days of
turbine operation does not exceed 400hrs.
** Main steam temperature low low trip logic:

Refer curve 0-20410-41269-10 for main steam temperature low low trip.Minimum
permissive live steam temperature is 350degC. Above this value, the set point for
turbine trip will be as per the given curve.
## Exhaust Pressure High High trip logic:

Refer curve 0-20410-41239-18 for exhaust pressure high high trip logic. The set point for
turbine trip will be as per the given curve.
$ MAIN STEAM PRESSURE HIGH HIGH TRIP

Turbine live steam pressure should not exceed the 120% of rated pressure, if it exceeds
120% of rated pressure, immediately tripping is required, whereas accidental swings
105% to 120% of rated inlet steam pressure are permitted, provided that the duration
of such swings over a period of any 365days of turbine operation.
Also, in conditions of average pressure exceeding the permitted pressure for more than
12 hours, turbine trip is will switch to 105% of rated pressure from 120% of rated
pressure.
27.Generator trip & reset
S.No Description Set Point Remarks

1 Generator winding temperature-1 =>130deg C

6 Generator core temperature-1 =>130deg C
19 | P a g e Rev 0 dated14/1/2014
BOP: -
ACC 1 & 2:
1. CONDENSATE EXTRACTION PUMPS:
Auto Start
• Remote & Auto mode Selected.

• CST Level High High swich acted LSH112
• Discharge pressure low PSL101 acts
• Running CEP stopped / Trip condition.
Auto Stop
• Remote & Auto mode Selected.

• CST level Low Low switch acts or CST Level <15%
Protection Stop
• CEP Trip / F_start or CST level Low Low switch acts or CST Level <15%
Start Permissive:
• Remote mode selection.
• No Trip, RTS OK.
2. CDP 1,2:
CDP’s will be stopped if the below conditions satisfied
• Remote mode selected.

• Overload trip / F_stop
• Emergency stop.
• Flash Tank level Low Low i.e <15%.
CDP1:
CDP1 will run in Auto mode if the following conditions satisfies.
• CDP1 in Remote Auto mode.
• Flash Tank Level > 25%.
CDP1 will Stop in Auto mode if the following conditions satisfies.
• Flash Tank Level < 15%.
20 | P a g e Rev 0 dated14/1/2014
CDP2:
CDP2 will run in Auto mode if the following conditions satisfies.
• Flash Tank Level > 25%.
CDP2 will Stop in Auto mode if the following conditions satisfies.
• Flash Tank Level < 15%.
CDP Protection Start:
• Remote mode selected and Flash Tank Level > 75%. Pump will start. No need to
put the pump in Auto mode.
CDP Protection Stop:
• Remote mode selected and Flash Tank Level < 15%. Pump will stop. No need to
put the pump in Auto mode.
3. ACC Fans 1 to 10:
Enable start:
No Trip, Remote selected and RTS OK.
Protection stop:
Trip / F_start / Oil Level low switch acts / Vibration High switch acts and motor selected
in remote mode.
4. ACW Pumps 1,2 & 3:
Enable start:
No Trip, Remote selected and RTS OK.
Auto Start:
Any one running pump stops / ACW Header pressure Low i.e <3.5Kg/Cm2 and pump
selected in Remote Auto Mode.
Protection Stop:
ACW pump Trip / F_start.
21 | P a g e Rev 0 dated14/1/2014
SIEMENS
Responsible Department Take over Department
SIEMENS LTD
Revision Doc. type
0-20410-41239-18
Folder No. :
EO IP CE TI
Prepared : Checked : Released : Language : Pages :
20/12/2011 Abhinav 20/12/2011 RK 20/12/2011 Abhinav en 1 of 1

Valid for : Derieved from : Replaces : E file no.
EO IP 0-20410.xls
Project Name : Girjia Alloys

Project No. : 41239
Turbine Type : V56A
Max. Permitted Exhaust Pressure

Live Steam Pressure Abs ………………………….. 100 ata
Live Steam Temperature……………………………. 535 °C
Exhaust Steam Pressure Max……………………………
0.194 ata
Turbine Speed……………………………………….. 6000 RPM
0.5
0.45
0.4
Not Permissible
Exhaust Pressure Limit [ata]
0.35
0.3 TRIP
0.25
ALARM
0.2
0.15 Permissible Region
0.1
0.05
0
0 0.2 0.4 0.6 0.8 1 1.2 1.4
P across last stage group[ata]
Rev. Date Description Prepared Reviewed Released
We reserve the rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties
without express authority is strictly forbidden. © Siemens Ltd
Format No.:IP-Q-F-3021/B
Rev./Date : - / 30.03.2010
SIEMENS Energy sector - Oil & Gas 0-20410-41269-10
Responsible Dept: Take Over Dept: Revision: Doc. Type:Folder No:
EO IP CE EO IP PE TI
Prepared: Checked: Released: Language:Page:
Aqeel 31.10.2012 SV 31.10.2012 Aqeel 31.10.2012 EN 1 of 1
Valid for: Derived from: Replaces: E-file No.
Project name: Girja Alloys Document: Min. permitted live steam temp.
Turbine Type: SST300 - V56A Turbine No: 41269
Live Steam Pressure Abs ………………………….. 100 ata

Live Steam Temperature……………………………. 535 °C
Exhaust Steam Pressure …………………………… 0.18 ata
Turbine Speed ……………………………………….. 6000 rpm
5 Minute Delay on Low temperature Trip
555 549 Trip High Region C

545
535 543 Alarm High
Permissible Region 525
525
510
515 Region A 520
26
Min. perm. live steam temp.(deg C)
505 bara
495
490 505
50
485 bara
475 485 30 45
bara bara
465
455 ` Region C
Region B
445
435 Alarm _ _ _ _ _
425 Trip _________
415
5 Minute Delay on Low temp trip
405
Region A - Permitted during warm and hot start
395
Region B - Permitted only during Cold Startup
385
Region C - Not Permitted
375
365
0 5 10 15 20 25 30 35 40 45 50 55 60
Wheel chamber pressure bar(a)
Rev. Date Description Prepared Reviewed Released

We reserve the rights in this document and in the information contained therein. Reproduction, use or
disclosure to third parties without express authority is strictly forbidden. © Siemens Ltd
Format No.: IP-Q-F 3021
Rev./Date : B / 30.03.2010

DCS - Interlocks DH JHD

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DCS - Interlocks DH JHD

Uploaded by

Copyright:

Available Formats

SRI GIRIJA FERRO ALLOYS & MINERALS LTD.

, 2X36MW POWER DIVISION

OEG INDIA LTD

Fans will be stopped if the below conditions satisfied

Trip Interlock (Protection Stop):

For starting the Fan (Start Permissive) following interlocks to be satisfied.

1|Page Rev 0 dated14/1/2014

Fans will be stopped if the below conditions satisfied

Trip Interlock (Protection Stop):

For starting the Fan (Start Permissive) following interlocks to be satisfied.

• PA RTS (Ready to start) from MCC Healthy

Fans will be stopped if the below conditions satisfied

Trip Interlock (Protection Stop):

For starting the Fan (Start Permissive) following interlocks to be satisfied.

3|Page Rev 0 dated14/1/2014

BFP’s will be stopped if the below conditions satisfied

Trip Interlock (Protection Stop):

For starting the Pump (Start Permissive) following interlocks to be satisfied.

• Feed pump selected in Remote mode.

4|Page Rev 0 dated14/1/2014

• Over current trip.

6. LP Dosing Pumps-1,2 and Agitator:

• Over current trip.

7. Coal Feeders (DCF-1,2):

Trip Interlock (Protection Stop):

For starting the DCF (Start Permissive) following interlocks to be satisfied.

5|Page Rev 0 dated14/1/2014

Rotary Feeders will be stopped if the below conditions satisfied

• Over Load trip.

10. Oil pump motors:

• Over Load trip.

11. Burner Management System:

ii. Purge Ready to start:

iii. Purge in progress:

Total Purge time is 5minutes.

iv. Main Interlock OK:

1. Oil pressure not low i.e <2.5Kg/Cm2.

12. Boiler Emergency Vent valve (SOV_701):

13. Electromatic Safety Valve at SSH O/L (EMRV):

14. ID Damper Logic:

15. PA Damper Logic:

7|Page Rev 0 dated14/1/2014

17. Furnace DP Transmitters Impulse line purging Shut-off valve(SOV303) Logic:

18. Wind box Steam Purging Logic:

19. Wind box Damper (FY303 & FY304) Logic:

20. Wind box to APH Damper(SOV-351).

21. Damper (SOV-352).

8|Page Rev 0 dated14/1/2014

25. SA Fan Air to Sec APH Byp-Damper Actuator:

26. Deaerator Overflow SOV 601:

9|Page Rev 0 dated14/1/2014

1. Main & Auxiliary Lube Oil Pumps

Normal header pressure: 3kg/cm2

Start Permissive: Drive remote selected

Protection Stop: Fault Start, Trip from MCC.

2. Emergency Lube Oil Pump

3. Oil Vapour Extraction Fans

4. Jacking Oil Pump (AC JOP):

5. Jacking Oil Pump (DC JOP):

8. Turbine exhaust hood temperature control valve [Hood spray]

9. Vacuum Breaker Valve:

9. Turbine bleed-1 to LP Heater Isolation Valve:

10.Turbine bleed-2 QCNRV [to Deaerator]