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Air Spring Failure Indication cum brake

application Device for Mainline Coaches


(as per RDSO specification RDSO/2015/CG-05 Rev. nil)

Knorr-Bremse Group │1
Air Spring Failure Indication cum brake application Device

Agenda

1. Features & Functions

2. Construction of FIBA Device

3. Layout on coach

4. Function of Isolating cocks

5. Testing on coach

6. Troubleshooting

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Air Spring Failure Indication cum brake application Device

Main Features & Functions


Air Spring Failure Indication cum brake application device is to be provided on main line passenger
coaches with Air springs.

One equipment per Bogie is required.

The equipment is purely pneumatic system.

It works on both single / twin pipe brake system.

Have one sensor valve for each bellow on the bogie.

Drops the brake pipe pressure resulting in brake application.

It is capable of sensing the rupture and rapid exhaust of compressed air from any one bellow or

both bellows in a bogie.

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Air Spring Failure Indication cum brake application Device

Main Features & Functions

As soon as pressure depletion is detected below 1 ± 0.1 kg/cm2 in any one of two bellows or in

both the bellows in the same bogie, the equipment initiates an exhausting of Brake pipe pressure.

Provides audio (hissing sound) and visual indication (indicators on both side) to indicating bellow

burst in a particular bogie.

Isolating cock provided in the system to reset the equipment / stop BP exhaust. It enable to

resume the journey at a lower cautions speed up to the destination.

The performance of the equipment is identical either for an empty coach with the lowest level of

the bellow or for a coach loaded to its full capacity with the maximum bellow pressure.

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Air Spring Failure Indication cum brake application Device

Equipment Drawing approved by RDSO

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Air Spring Failure Indication cum brake application Device

Contruction of FIBA Device


Valve no.-II86056

Valve no.-
II40529 Valve no.-
II40529

Valve no.-
I90476

Valve no.-II86047
Whistle holder-
C155094
Valve no.-I76350
Reset Cock-I88738

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Air Spring Failure Indication cum brake application Device

Pipe Connections as per RDSO drg. no. CG-15078 for layout of connection
port and space envolope

3 nos. Mounting Holes on


Stainless Steel Mounting
Bracket

¾” Port connection for


Bellow pressure

1/4” Port connection


for Indicators

¾” Port
connection for
BP pressure
BP exhaust
0.3L Reservoir choke
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Air Spring Failure Indication cum brake application Device

Position of Reset / Isolating cock

ON position of
Isolating cock/Reset
cock

OFF position of
Isolating cock/Reset
cock

To reset FIBA Device and Indicators operate isolating cock 1-2 times.

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Air Spring Failure Indication cum brake application Device

Indicators at the side of coaches for visual indication of Bellow burst

Normal position Indicating bursting of


Bellow

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Air Spring Failure Indication cum brake application Device

Layout on a Coach as per RDSO DRG. No. CG-K9132

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Air Spring Failure Indication cum brake application Device

Installation of FIBA Device on LHB coaches

Brake
Indicator
for visual
indication
of FIBA
actuation

Duplex
check
valve

BP connection Indicator Bellow connection


connection

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Air Spring Failure Indication cum brake application Device

Installation of FIBA Device on LHB Double Decker coaches

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Air Spring Failure Indication cum brake application Device

Function of Isolating cock


Isolating Cock without
vent provided in BP line,
allows the brake system
to be released. It enable
to resume the journey at
a lower cautions speed

Isolating cock with vent


provided in Bellow line,
allows to release the
pressure, entrapped in
the FIBA device.

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Air Spring Failure Indication cum brake application Device

Functional Test Plan as per RDSO specification no. RDSO/2015/CG-05

Functional Test Plan


of FIBA Device

Double click here

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Air Spring Failure Indication cum brake application Device

Trobleshooting

Mode of trouble Reason Action by Depot / Workshop

1. After the actuation, FIBA 1. Leakage in pipe line from FIBA Arrest the leakage in pipe line..
device reset automatically by device to Brake Indicator.
some time.
2. Malfunctioning/leakage in the Replacement / overhauling.
valve at the position no. (09).
3. Malfunctioning/leakage in Reset Replacement / overhauling.
cock (03).
4. Leakage in 0.3L reservoir. Arrest the leakage in reservoir.
2. FIBA device is not actuating at 1. Check the gauge for any error. Replacement / overhauling.
the specified bellow pressure i.e. 2. Valve at position no. (1.1 or 1.2)
1±0.1 Kg/cm2 is not working properly.
3. During the initial charging of Valve at position no. (5.1) is Replacement / overhauling.
coach, FIBA device activate by malfunctioning.
itself.

Knorr-Bremse Group │15


Thank you very much for your attention

Knorr-Bremse India Pvt Ltd. Phone: +91 1275 222000


51/4, Mathura Road, Vill. & P.O. Fax: +91 1275 222755
Baghola, Dist. Palwal
Email: kbi@knorr-bremse.com
121102, Haryana
www.knorr-bremse.com

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