HydraForce & Automation Studio™ Webinar

Overview概述

 Pilot operated PExx-S67X 先导控制

 G3 Family Valves G3 家族阀

 Transmission control 变速箱控制

 Excavator MCV FEH control 挖掘机主阀电液控制

 Lift truck Application 叉车应用

 Post-compensation and gravity lowing Application 后补偿和重力下降应用

 Auto Steering Application自动转向

 I-design 设计软件

注册：https://attendee.gotowebinar.com/rt/1959377409995324427
Automation Studio™ Benefit

销售支持 系统设计与工程应用

可快速为解决方案提供原型设计概念并向客户提 使用发密科Automation Studio™即时绘制原理图

供出色的演示文稿说明 •可以访问完备的组件库以进行快速准确的设计
•快速将客户需求转化为详尽的原型设计项目 •任意调整组件大小以满足设计要求
•向客户清楚有效地展示对应于他们需求的概念证
明项目，进而节省双方宝贵的时间
•使用预先配置的制造商的产品可以大量减少原型
•与客户一起实时调整原型设计，以适应其系统的 制作时间
各项性能要求 •通过创建图层，修改线路功能并添加链接的引用
•使用仿真和动画功能可以轻松地向观众提供清楚 来轻松管理不同的回路设置
动人的相关技术可视化概念说明
•解决方案的数字孪生：无需编写详尽的文字来解
释繁杂的技术议题 – 所有的呈现都是非常清楚易
懂的
系统验证仿真
技术培训

方便创建各种课程教材、着重于理解整个机器 监测运营期间设计的效率和安全性
系统的运作 •于计划初期以仿真优化设计和组件选择
•演示概念，单个组件的行为、功能直至整个机 •使用仿真和逼真的动画验证您的设计内容
器系统的运作 •使用不同的分析工具分析系统行为：如动态测量
•添加人机界面(HMI)和2D / 3D动画以构建交互 仪器、绘图仪等
式培训环境
•在实际上机之前帮助受训者先行掌握操作和故
障排除技术
PExx-S67X
A screw-in, cartridge-style, pilot-operated, spring-centered, spool-type, hydraulic
directional valve
HPExx-S67C
螺纹插装式，先导控制，弹簧回位的方向控制滑阀
symmetrical, providing meter-in and meter-out control
•Pressure 压力 对称入口和出口计量
• 5000 psi [345 Bar] working ports
•Flow 流量
• 12gpm [37.9lpm] to 45gpm [170lpm] HPExx-S67D
symmetrical, providing meter-in and meter-out control
•Specific Benefits 对称入口和出口计量
•Manual Operation
可选手动操纵

HPExx-S67H
symmetrical, providing meter-in and meter-out control
对称入口和出口计量

HPExx-S67K
The spool is non-symmetrical, providing only meter-in control
非对称仅有入口计量
PExx-S67X Catalogue
PExx-S67X Modeling 阀芯建模

HPExx-S67H
symmetrical,
HPExx-S67C providing meter-
symmetrical, in and meter-out
providing meter- control
in and meter-out
control

HPExx-S67K
HPExx-S67D The spool is non-
symmetrical, symmetrical, providing
providing meter- only meter-in control
in and meter-out
control
PExx-S67X Simulation Application

比如一些流量大的钻机，控制回转、卷扬、倾斜等。同时应用比例减压阀先导控制。
EPFRxx-S35
A screw-in, cartridge-style, bypass-type, pressure-compensating element with an internal pressure-compensated flow regulator that restricts the load signal
bleed flow in order to minimize system losses even at high operating pressures. The main compensator element holds the valve's primary flow constant
regardless of load pressure changes.
螺纹插装式旁通补偿器，自带补偿流量阀可以限制负载敏感卸荷流量以在高工作压力情况减少流量损失。补偿器可以不受负载影响保持优先
流量。

•Pressure 压力
241bar to 345bar
•Flow 流量
38LPM to 190LPM
•Bias Spring Pressure Options 补偿弹簧压力选择
5.5 bar (80 psi)
7.6 bar (110 psi)
11.0 bar (160 psi) Tall Cap Required
15.9 bar (230 psi) Tall Cap Required

EPFR58/50/52Maximum Flow Loss between ➂ and ➁: 0.95 lpm (0.25 gpm) at 345 bar (5000 psi)
EPFR16  Maximum Flow Loss between ➂ and ➁: 0.37 lpm (0.10 gpm) at 241 bar (3500 psi)
PExx-S67X Simulation Application

硬件手柄通过CAN Bus与Automation Studio™联合仿真

Transmission control 变速箱控制回路

ETDR-0101A time-based valve driver 控制器

Transmission control变速箱控制
 Pressure control valves压力控制阀

This valve controls the supply pressure to the entire EH circuit. It Must have
the following features:
此阀控制整个电液回路的供应压力。它必须有如下特征：
 Flat characteristic Pressure Vs. Flow Rate
压力v流量曲线平缓 EPxx-S35
 Pressure Setting not affected by Back Pressure (Spring Chamber vented to tank)
压力设定不受背压影响（弹簧腔连接油箱）
 Stable Performance
稳定的性能
 Pressure Range from 10 to 30bar We use our EPxx-S35 or EVxx-S34 equipped with
压力范围从10bar到30bar special spring

EVxx-S34
Transmission control变速箱控制
 Clutch Control 离合器控制

G3 valves perform better!

G3 阀性能更好！
2-position switching valves开关阀
 IP69k Environmental Rating • SV90-G39 – 30 lpm, 45 bar
IP69K防水等级 • SV98-G38 – 30 lpm, 45 bar
 1000 hour salt spray rating
• SV90-G40R – 30 lpm, 45 bar SV90-G39 SV98-G38 SV90-G40R
1000小时盐雾试验
 Rated for 10 million cycles
1000万次工作寿命 Proportional Pressure Reducing/Relieving Valves比例减压溢流阀
• EHPR98-G33 – 4 lpm, 45 bar
• EHPR98-G35 – 6 lpm, 45 bar
• EHPR98-G38 – 30 lpm, 35 bar EHPR

• TS90-G34 – 34 lpm, 35 bar

• TS90-SG34 – 34 lpm, 20-30 bar
TS90-G TS90-SG

Axial Radial
G3 on-off valves第三代开关阀
• On/Off Solenoid Actuator  Improved response times
响应时间加快
开关阀螺线管 • On time reduced from 50ms to below
 Pull-in target for continuous duty at 120°C and 9V 25ms
电磁阀吸合目标是在120摄氏度和9伏下持续工作 打开时间从50毫秒下降到了25毫秒
• New class of operation
新一代操作
• In lower temperature environments, increased flow
rating
在低温环境中流量更大

 Significantly increased force with use of smaller

armature
用小的螺线管获得了显著提高的电磁力

 Allows for higher spring loads for increased

contamination resistance
可以用更高的弹簧力来提高抗污染能力
G3 Proportional valves第三代比例阀

• Equivalent force, smaller armature and improved efficiency provide a variety of

improvements:
相同的电磁力，更小的衔铁，改进的效率表现如下：
• Imax with 120°C continuous duty @ 10.2V
120摄氏度下能在10.2V连续工作
• Increased pressure regulation at lower temperatures
在低温时能提供更大的压力控制
• Faster response
更快的相应
• Decreased hysteresis
更小的磁滞
Proportional Pressure Reducing/Relieving Valves Simulation
Proportional pressure reducing/relieving valves pilot – excavator MCV application
比例减压溢流阀先导控制挖机主阀仿真应用
EHPR98-G3x HEX MCV FEH control 挖机主阀电液控制

SPECIFICATIONS:性能参数
PRESSURE RATING压力: 650 psi [45 bar] AT ALL PORTS
FLOW RATING流量: 2.6 gpm [10 lpm] AT PRESSURE DROP OF 72.5 psi [5 bar]
CONTROL PRESSURE AT MAXIMUM CONTROL CURRENT最大控制压力: 435 psi [30 bar]
HYSTERESIS (120 Hz, PWM)磁滞: 4 %
CYCLE LIFE寿命: 10 MILLION CYCLES 1000万次
SPXX-5X

• Proportional directional control with load sense

带负载敏感的比例换向阀
• Combines a 3 position 4 way proportional valve and load sense shuttle
结合了三位四通比例阀和负载敏感梭阀
• Also closes load sense path when de-energized eliminating the need to isolate the load
from load sense
在中位的时候关闭负载敏感通路避免负载之间互相影响
• -08 and -10 size available, flow ranges from 12 lpm (-08) to 23 lpm (-10)
有08和10两个尺寸，流量范围12LPM到23LPM
• Available in cylinder and motor spools with load sense blocked or bled to tank
有各种阀芯中位机能

-57C -57D

-58C -58D
Proportional directional control with load sense modeling and simulation
带负载敏感的比例换向阀建模与仿真

• 粉色的曲线代表5-4口的开口情况
• 绿色的线代表4-1的开口情况
• 通过曲线建模负载敏感

SP10-58C-0-?-?
4 2

5 1 3
Lift truck application simulation叉车应用仿真
HSPECxx-32 : Post-comp flow control （flow sharing）后补偿流量 （流量共享）

 Proportional flow control 比例流量控制

 poppet valve type SPxx-20 座阀形式
 Post compensator 后补偿
 Ls outlet signal 负载输出信号
HyPerformance 高性能
• 350 bar @ 1M Cycles / 420 bar @ 100K Cycles
350bar下100万次工作寿命/420bar下10万次
• Flow：35LMP~100LPM
• Fatigue 2MCycles
疲劳寿命200万次
• 1000hr Salt spray
1000小时盐雾试验
• E_coil / IP69K
线圈IP69K防水等级
• Floating cage / Cavity HVCxx-3
浮动式阀套/阀孔 Space Saving
 HSPECxx-34

Gravity lowing 重力下降

Load holding 负载保持
Advantage of gravity lowering :
Pressure compensated 压力补偿
重力下降的好处
•Pressure
5000 psi [350 Bar] • Reduce engine/electric motor running time and noise impact.
6090 psi [ 420bar] 10% cycle life 减少发动机/电机的运行时间和噪音
•Flow
35LPM~100LPM • Reduce fuel consumption / increase autonomy of electric machines
•Internal Leakage 泄露 降低油耗/增加电驱机械的运行市场
8 drops/min with 350bar at port3
3口承压350bar下每分钟8滴（0.4cc/min） • Reduce plumbing along the arms
减少动臂管路
• Replace Counterbalance valves difficult to tune
代替很难调试的平衡阀
• Avoid instability problems due to light boom structure
避免负载过轻导致的不稳定情况
Post-compensation and gravity lowing application simulation
后补偿和重力下降应用仿真

Proportional flow control 比例流量控制

Post compensator 后补偿: 流量共享
Ls outlet signal 负载输出信号
专为自动驾驶设计SP10-57F

5-Way, 3 Position, Direct Acting, Spool Type, Closed Center, Fast Response, Directional
Valve
3位5通，直动式滑阀，闭芯，快速响应，换向阀
•Pressure
• 3625 psi [250 Bar]
•Flow
• 6 gpm [22,7 lpm]]
•Cavity
• VC10-5
•Specific Benefits特点
• Faster response 快速响应
• Pull in – S1- 31 msec, S2 - 30 msec vs. 60 msec avg existing range
换向 线圈1-31毫秒，线圈2-30毫秒，普通阀平均为60毫秒
• Drop out – S1 - 6 msec, S2 – 4 msec vs. 80 msec avg existing range
回位 线圈1-6毫秒，线圈2-4毫秒，普通阀平均为80毫秒
Performance- Flow Vs Current 性能曲线 流量VS电流
SP10-57F

SP10-57FL (Low Flow Version)

Auto Steering application simulation自动驾驶应用仿真
Auto Steering application simulation 自动驾驶应用仿真（3D）
I-design-HydraForce's Hydraulic System Design Software海德福斯液压回路设计软件

Export to Automation Studio for simulations

Hydraulic System Design
导出液压回路仿真
液压系统设计

HydraForce catalogs
海德福斯样本
I-design HydraForce's Hydraulic System Design Software海德福斯液压回路设计软件

Download Your Free Copy of i-Design 5.5 免费下载

Contacts 联系方式

WWW.famictech.com

Weifeng Wang wwang@famictech.com

WWW. HydraForce.com

Ethan Chen EthanC@hydraforce.com

注册：https://attendee.gotowebinar.com/rt/1959377409995324427
Thank You
谢谢