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Convection Drying
Convection Drying
CONVECTION DRYING
1. OBJECTIVE
Investigate the convection drying process by experiment to:
1. Construct the drying curve and rate-of-drying curve
2. Determine drying specifications: constant-rate drying, critical humidity, equilibrium moisture
content, constant-rate drying time, and deceleration.
3. Evaluation of the error of the drying process.
2. THEORY
2.1. Definition
Convection drying is the process of separating moistủe from materials by heating the moist to
evaporate. In which, both the heat transfer and moist transfer are processed by the convection
method.
2.3. Determination of the drying rate according to the heat balance of drying process
The amount of heat provided by the drying agent flow in a period of time d:
dQ = .F.(t – )d (1)
This heat is used to:
Heat the material: (G0C0 + GaCa)d (2)
Moisture evaporation and steam superheated: [r + Ch(t – th)]dGa (3)
In which:
: coefficient of heat transfer from the drying agent to the drying material, W/m 2 degree.
F: material surface, m2.
t, , th: temperature of drying agent, material and saturated moisture, degree.
G0, C0: mass and specific heat of the drying material, kg; J/kg degree.
Ga, Ca: mass and specific heat of the moisture, kg; J/kg degree.
r: latent heat of vaporization of moisture, J/kg.
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Ch: specific heat of moisture, J/kg degree.
Amount of moisture evaporated in time d:
dGa = d(G0U) = G0dU (4)
U: moisture equation (or moisture content) of the material, in terms of dry material, kg
moisture/kg dry material.
From (1), (2), (3) và (4), construct the heat balance equation:
.F.(t – )d = (G0C0 + GaCa)d + G0[r + Ch(t – th)]dU (5)
From (5):
(6)
(8)
When the moisture is not overheated (which mean t = th) , equation (5) becomes:
(9)
q: heat flow intensity or heat flow density,
Set: ; ; C0 + CaU = C và
In which:
0: density of dry material, kg/m3.
V0: volume of dry material, m3.
C: specific heat capacity of wet materials, J/kg degree.
R0: conversion radius of the material, m.
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Then, if we ignore the heat that superheats the moisture, we have:
(10)
In which : The standard Rebinde number characterizes the kinematics of the drying
process.
(10) is the basic equation of drying kinematics, which indicates the change in moisture content of
the material over time. We can get equation (10) when solving the system of differential equations
describing heat transfer - moisture transfer in materials. But in general, this system of equations
cannot be solved analytically.
2.5. The amount of heat supplied to the material during the deceleration drying stage (q2)
Besides, we see that during the deceleration drying, the rate-of-drying curve is straight, so the
drying rate in this stage is shown:
(11)
K: ratio coefficient, or the drying coefficient. It depends on the drying rate and the properties
of the damp material, 1/s. K is the slope of the rate-of-drying curve at the deceleration drying stage,
so:
(12)
(13)
Or logarithmically (8), we have:
(14)
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Thus, if the drying coefficient K is known, it is possible to determine the time required to perform
the deceleration drying stage.
The relative drying coefficient is determined experimentally and can be approximately calculated:
(15)
In which U0: initial moisture of the material.
From that, we have:
(16)
Substituting (12) and (15) into equation (11), we get:
(17)
Substituting (17) into (10), we get:
(18)
2.6. The amount of heat supplied to the material during constant-rate drying stage (q1)
In the constant-rate drying stage, the total heat supplied from the agent stream is equal to the amount
of heat of moisture evaporation and the material temperature remains constant, so:
(19)
(20)
Thus, according to equation (20), by knowing the standard number Rb we can calculate the intensity
of heat exchange according to the moisture content of the material.
AB – Heating material;
C B
N BC – Constant-rate drying;
4 5
CD – Falling-rate drying.
1 4
2 1 – Drying curve
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A
U U C U B U
N
u 4 5
1
2 3
u
A B
t D
2
A
t U CU U U
B
t u C 1 D
A
u
u
A B
t D
2
t C
B
t C 1 D
A
u
Figure 2: Rate-of-drying curve
4 – Porous colloidal material: with inflection point (changes moisture transport mechanism)
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The drying curve is a function of the drying process. Therefore, although the drying mode and
method are different, the drying curve is similar.
(22)
From equation (22) and (23), it is clear that the rate-of-drying curve is the derivative of the drying
curve.
(23)
By integrating (23) we have:
(24)
In which Uth: is the critical humidity, the humidity at the end of the constant-rate drying stage.
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In this stage, if the rate-of-drying curve has the linear model ( or can be converted to the linear
equation: – N2 = ax + b), we can integrate the function to calculate the drying time of this falling-rate
drying stage. (2):
(25)
In which U*: equilibrium humidity, the humidity ends the falling-rate drying stage.
(26)
Với U2: moisture content of the material at the end of the drying process, corresponding to (2). U2 >
U* and is usually taken: U2 = U* + 2 3 (%)
NOTATION:
1. Air inlet
2. Fan
3. Electrical calorife
4. Monitor
5. Dry-bulb temperature probes
6. Wet-bulb temperature probes
7. Drying chamber
8. Scale
9. Dashboard
10. Observation door
11. Gas outlet
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Flowing agent
3.2. Materials
Includes 3 stacks of filter paper.
Dimensions: 39.5x20.5 cm
4. EXPERIMENTAL PROCEDURE
4.1. Content
Drying the filter paper in 3 modes: the temperature of the drying agent is 500C, 600C và 700C..
Place the filter paper in the drying chamber, and record the mass of the material after wetting (G1).
Then every 5 minutes (500C drying mode), record the weight value and two values of the dry bulb
and wet bulb temperature.
Continue until the value of material mass remains constant within 3 times, then stop this test mode
and switch to another test mode. 600C drying mode: 3 minutes; 700C drying mode: 2 minutes, read
weighing value and temperature.
4.2. Procedure
Electrical system: look for fan switches, calorife, electrical switches on the temperature control box.
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After weighing, remove the filter paper and gently dip it into the water bucket. Wait for
the water to absorb the paper evenly, and take the filter paper to dry it in the air (on the
window bars) until all the water not drip.
3) Prepare a wristwatch to measure time..
4) Check the system:
Reinstall the door of the drying chamber, and tighten the door slats;
Open all the leaf valves of the two gas inlet and gas outlet;
Fill the water bulb (behind the system, not the counterweight cups on the scale) to measure
the wet bulb temperature.
4.3.1. Data measurement: mass, dry bulb temperature (Tk), wet bulb temperature (Tư) and
time.
4.3.2. Measurement
Weight (grams): When the filter paper is placed in the drying chamber, the needle of the scale
will oscillate (weighing includes two needles, only reading along the thin needle wire without
reading the large needle), waiting for the needle to stop oscillation, read the number that the
needle wire coincide. If the needle is between two numbers, add them and divide them by
two.
In one test mode, to measure the data accurately, students need to pay attention to:
When drying the filter paper outside, you must wait until the water stop dripping to start the
test mode to determine G1 accurately.
How to place the filter paper on the drying grid: place in the direction that the filter paper
folds from left to right (in the direction of the agent) and place it flatly without any corners.
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Do not place reverse, because then the blowing agent will blow through the filter paper
(because the filter paper is doubled) change the evaporation surface leading to the drying
parameters will change and eventually cause the experimental error..
4.4. Swiching experimental mode
Open the drying chamber, take out the filter paper and moisten it again (repeat).
Set the calorife temperature to the next value for the new drying.
Wait for the system to work stably.
Repeat the same sequence as the first mode.
4.6.1. Calorife
Turn off the switches of the resistive beams on the control box.
4.6.2. Fan
After turning of the calorife 5 minutes, contiuosly turn the fan off
Open the drying batch, get the filter paper out and close the batch.
Once again, check the system and clean the experimental area, laboratory.
Turn of the power supply circuit breaker.
5. EXPERIMENTAL RESULT
Raw data
Drying mode at 500C Drying mode at 600C Drying mode at 700C
(h) G (g) Tư Tk (h) G (g) Tư Tk (h) G (g) Tư Tk
6. REFERENCES
[1] Đỗ Văn Đài và các tác giả,"Cơ sở quá trình và thiết bị trong công nghiệp hóa học”
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[2] Nguyễn Văn Lụa, “QT &TB trong CNHH - Tập 7 - Kỹ thuật sấy Vật liệu",
ĐH Bách Khoa,Tp. HCM.
[3] Võ Văn Bang-Vũ Bá Minh, “QT&TB trong CNHH - Tập 3 - Truyền Khối", NXB. ĐH Quốc gia
Tp.HCM.
[4] Các tác giả, "Giáo trình Phương pháp tính", NXB. ĐH Quốc gia Tp.HCM.
[5] Các tác giả, “Sổ tay Quá trình và Thiết bị tập 1& 2", ĐHBK Hà Nội;
[6] Các tác giả, "Quá trình & Thiết bị - Ví dụ tập 10", ĐHQG Tp.HCM.
7. PREPARATION QUESTIONS
1) Definition of Convection Drying?
2) What are heat transfer and moisture transfer by convection?
3) Name the drying methods that you have studied? what factors are used to classify drying
methods?
4) What processes occur when drying the material?
5) How many stages does the drying process have? Temperature characteristics of each stage?
6) What are the purposes of the experiment? What are the significance of the investigation in the
experiment?
7) Plot and point out the significance of drying curve? How many methods are there from the
drying curve to construct the rate-of-drying curve?
8) Plot and point out the significance of the rate-of-drying curve?
9) What factors affect the drying process? What factors does this experiment examine and fix?
10) What is a drying agent? Name the types of drying agents? What drying agent is used in this
article? Why?
11) Definition of dry bulb temperature? How to measure dry bulb temperature? Is the dry bulb
temperature the drying agent temperature? Why?
12) Definition of wet bulb temperature? How to measure wet bulb temperature? Is the wet bulb
temperature the dew point temperature? Why?
13) What is the meaning of dry bulb - wet bulb temperature measurement? How to use the
Humid Air State Diagram?
14) What is drying? What does dry mean?
15) What is the driving force of the drying process?
16) State and explain the quantities in the basic equation of the dynamics of the drying process?
17) What is the characteristic numerical standard for the kinematics of the drying process?
Meaning?
18) Types of moisture bonding? What kind of moisture does the drying process usually remove?
19) Briefly describe the experiment. How many modes does the experiment investigate ? What
parameters does each mode measure? Why?
20) When does the drying process end? How to know?
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21) What are the relationships between the drying parameters?
22) What is the drying material in the experiment? Why not use other materials such as wood,
sand, cardboard, ...?
23) In the experiment, calculation and processing of the obtained results, which errors are often
made? Methods to calculate error in this experiment?
24) In order to process experimental data accurately, which method should be used to reduce the
error?
25) Are the parameter in the experiment calculated according to theory or experiment?
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