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TE,STREPORT
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Central Power ResearchInstitute
(A Govt.of India Society,)
P.B. No.8066,SadashivanagarPost Office
Prof. Sir.C.V. Ilaman Road,
Bangalore- 560 080(fNDIA)
CABLES LABORATORY
D IA GN OS T IC, CABLES& CAPACITORSDIVISION
C E N T R A LPOW ERRESEARCHINSTITUTE
P.B.No.8066,SADASIVANAGAR SUB P.O.
PROF.SIRC.V.RAMANROAD, BANGALORE - 560 O8O,INDIA
Fax : +91 (0) 80 -23601213
Phone: +91 (0) 80-23604435, NABLAccredited
CPRI Laboratory
Sheet1 of 10
TESTREPORT
S e r i aN
l umber LOT 6270CableNo. 283374.TROPOTHEN-X
NumDerof Samplestested One
Date(s)of Test(s) 06.07.2005to 30.08.2005
C P R IS a m p l eC o d en o ( s ) DCCDCAB05S0'129
Otherthanclient'srepresentatives None
Test subcontractedwith address
of the laboratory :Nil
Documents constitutingthis report (in words)
Numberof sheets Ten + one reportof 3 pages
Numberof oscillogram/s Twelve(Six pages)
Number of graphs Nil
Numberof ohotos Nil
Numberof testcircuitdiaorams Nil
Numberof drawings Nil
' l - t1
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(Thirumurthy)
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Sheet 2 of "10
TEST REPORT
Test ReportNo.:DCCD-8625 Date:30.08.2005
TEST RESULTS
CONDUCTORRESISTANGE TEST:
Si.No Core Resistancein Q/Kmat20" C
ldentification Observedvalues SpecifiedValue(Max)
Red 0.09061
Z. Yellow 0.08978 0.1
Blue 0.09287
Gonclusion: The specimenmeetsthe requirementsof the specification
Dated22.07.05
As oer ReoortNo. INS/M/003/JULY/05-06
3 . M a s so f Z i n c c o a t i n g :
a ) S p e c i f r evda l u e ( m r n'). 1 1 0 g l m 2
b) Observedvalue '. 24218 g/m'
c) Conclusion: The specimenmeetsthe requirementsof the specification
5 . WrappingTest :
6. AdhesionTest :
a) REQUIREMENT to be observedaftertest.
: No cracksor any otherabnormalities
b) wereobserved.
RESULT . No cracksor any otherabnormalities
c) Conclusion: The specimenmeetsthe requirementsof the specification
':Jfu
(Thrrumurthy)
T E S TE N G I N E
CABLES LABORATORY
D IA GN OS T IC, CABLES& CAPACITORSDIVISION
C E N T R A LPOW ERRESEARCHINSTITUTE
P.B.No.8066,SADASIVANAGAR SUB P.O.
PROF.SIRC.V.RAMAN ROAD, BANGALORE - 560 OBO,
INDIA
Fax : +91 (0)80 - 2360'1213
Phone: +91 (0) 80-23604435, NABLAccredited
CPRI Laboratory
Sheet 3 of 10
TEST REPORT
Test ReportNo.: DCGD-8625 Date:30.08.2005
TEST RESULTS
III.TESTSON INSULATION
1 . T E S TF O RT H I C K N E S S
OF INSULATION:
s l . Core ObservedValuesin mm Soecified Valuesin mm
No ldentification M i n i m u m Averaqe M i n i m u m Averaqe
1 Red 3.219 3.798
2. Yellow 3.224 3.853 2.4A J.OU
B .A G E I N G :
Samole Temoerature Duration
D u m b -b e l lS p e c i m e n s 1?R+1'a 1 6 8H o u r s
C . A F T E RA G E I N G :
Core ObservedValues
S l . N o ldentification TensileStrengthN/mm' at Break (%)
Elongation
Red 17 ?? 520.00
z. Yellow 18.01 530.25
Blue 18.85 526.5
D. VARIATIONSOBSERVEDFROMBEFOREAGEINGSAMPLES
Core Observed% Variations Soecified % Variations(Max)
QI
ldentification Tensile Elongation Tensile Elongation
No. strenqth (%\ At Break (%) Strenqth(%) at Break(%)
1 Red +5.29 -2.04
a
z Yellow + 3 . 1 7 -5.24 x25 x25
tslue +6.14 - 0.56
Conclusion: The specimenmeets the requirementsof the specification
'{t"""''l[)
*7
(Th;rm,,rthy)
T E S TE N G I N E E R
I
CABLES LABORATORY
D IA GN OS T IC, CABLES& CAPACITORSDIVISION
C E N T R A LPOW ERRESEARCHINSTITUTE
P.B.No.8066,SADASIVANAGAR SUB P.O.
PROF.SIRC.V.RAMANROAD, BANGALORE - 560 OBO, INDIA
P h o n e: + 9 1 ( 0 ) 8 0 - 2 3 6 0 4 4 3 5F,a x : + 9 1 ( 0 )8 0 - 2 3 6 0 1 2 1 3 NABLAccredited
CPRI Laboratory
S h e e t4 o f 1 0
TEST REPORT
3. WATERABSORPTIONTEST:(G l A V I M E I R I G
Sl.No Core Waterabsorbedin mo/cm'
ldentification Observedvalues SpecifiedValue(Max)
Red 0.016
z. Yellow 0.010 1.0
Blue 0.010
Conclusion: The specimenmeets the requirementsof the specification
4. SHRINKAGETEST
Sl.No Core Shrinkaoein Percentaoe(%)
ldentification Observedvalues Specified
Value(Max)
Red 1.22
a
z" Yellow 1?A 4.0
Blue 1.17
Gonclusion: The specimenmeetsthe requirementsof the specification
IV.TESTSON OUTERSHEATH:
l.THICKNESS:
a ) S p e c i f i eM
d i n i m u m : 2 . 6 8m m
b)Observed M i n i m u m : 3 . 3 2m m
c) Conclusion: The specimenmeetsthe requirementsof the specification
2. TENSILESTRENGTHAND ELONGATION
AT BREAK
A" BEFOREAGEING
TensileStrength(Min)
a) Specified : 12.5N/mm2
at Break(Min)
Elongation : 150o/o
b) ObservedTensileStrength : '13.85N/mm'
Elongationat Break '.243.55%
B. AGE]NG
a) Sample :Dumb-bell specimens
b)Temperature : 1 0 0t 2 " C
c) Duration . 1 6 8h o u r s
(Thirumurthy)
T E S TE N G I N E
CABLES LABORATORY
D IA GN OS T IC, CABLES& CAPACITORSDIVISION
C E N T R A LPOW ERRESEARCHINSTITUTE
P.B.No.8066,SADASIVANAGAR SUB P.O.
PROF.SIRC.V.RAMANROAD, BANGALORE - 560 O8O,INDIA
Fax : +91 (0) 80 -23601213
Phone: +91 (0) 80-23604435, NABLAccredited
CPRI Laboratory
S h e e t5 o f 1 0
TEST REPORT
Test ReportNo.: DCCD-8625 Date:30.08.2005
TEST RESULTS
C" AFTERAGEING
TensileStrength(Min)
a) Specified : 12.5N/mm2
at Break(Min)
Elongation : 150%
b)ObservedT e n s i l eS t r e n g t h : 1 4 . 9 8N / m m 2
Elongation
at Break .227.5 o/o
OBSERVEDFROMBEFOREAGEINGSAMPLES
D. VARIATIONS
a) Soecifiedmaximumvariations : x25o/o
Tensilestrength
b) Observedvariations: : + 8 . 1 5%
Elonoationat break :-6.59%
Conclusion: The specimenmeetsthe requirementsof the specification
3. LOSSOF MASSTEST:
4. SHRINKAGETESI
'.
a) Specified(Max)shrinkageallowed 4 o/o
b) ObservedShrinkage . 1.95%
c) Conclusion: The specimenmeetsthe requirementsof the specification
6 . H E A TS H O C K T E S T
a) REQUIREMENT shouldbe observedaftertest
: No Cracksor any otherabnormalities
b) RESULT: No Cracksor any otherabnormalities wereobservedaftertest.
c) Conclusion: The specimenmeetsthe requirementsof the specification
7. THERMALSTABILITYTEST
time
thermalstability
a) Specified : 8 0 m i n u t e s( m i n )
b) Observedthermalstabilitytime : Greaterthan80 minutes
c) Conclusion: The specimenmeets the requirementsof the specification It irl
,,\,\,"{4bJ
,_,-.-.-i,::---:-----7
( Inrrumunnyj
/ r
T E S TE N G I N E E RI
CABLES LABORATORY
D IA GN OS T IC, CABLES& CAPACITORSDIVISION
C E N T R A LPOW ERRESEARCHINSTITUTE
P.B.No.8066,SADASIVANAGAR SUB P.O.
PROF.SIR C.V.RAMAN R O A D, B A N G A L O R -E5 6 0O 8 OI,N D I A
Phone: +91 (0) 80-23604435, Fax : +91 (0) 80 - 23601213 NABLAccredited
CPRI Laboratory
Sheet6 of 10
TEST REPORT
Test ReportNo.: DCCD-8625 Date:30.08.2005
TEST RESULTS
8.THICKNESS
O F I N N E RS H E A T H
a ) S p e c i f i em
d i n i m u m : 0 . 7 0m m
b) Observem d i n i m u m : 1 . 4 0m m
c) Conclusion: The specimenmeetsthe requirementsof the specification
V. ELECTRICAL TESTS:
The followingelectrical
testswerecarriedout in the orderof sequence.
l.PARTIALDISCHARGE
TEST:
2 . B E N D I N GT E S T
3. PARTIALDISCHARGE
TEST
c) Methodof connection : Two endsof the cablewere immersedin oil with highvoltage
and othercoresshortedto grounded
appliedto conductor
metallicshield
d ) M e a s u r i nvgo l t a g e( 1 . 5U o ) : 9.6 kV ac
e) Specified dischargemagnitudeat 1.5 Uo (Max): 20 pC
f)ObservedDrscharge magnitude:
(Thrrumurthy)
T E S TE N G I N E
CABLES LABORATORY
D IA GN OS T IC, CABLES& CAPACITORSDIVISION
C E N T R A LPOW ERRESEARCHINSTITUTE
P.B.No.8066,SADASIVANAGAR SUB P.O.
PRCF.SIRC.V.RAMANROAD, BANGALORE - 560 O8O,INDIA
Phone: +91 (0) Fax :
80-23604435, +91 (0) 80 -23601213 NABLAccredited
CPRI Laboratory
Sheet7of 10
TESTREPORT
Test ReportNo.:DCCD-8625 Date:30.08.2005
TEST RESULTS
4. TAN DELTAMEASUREMENT
AS A FUNCTIONOF VOLTAGE
a) Specified
tan deltaat Uo(Max) : 0.004
b) Specifiedincrementfrom 0.5 Uo to 2Uo : 0.002(Max)
c) Ambienttemperature :29 "C
ved V
d) Observed Values:
\l
Core Test Voltage Tan delta Capacitance lncrementof
N o ldentification (kV)ac (AbsValue) i np F Tan Delta
3.20 0.000'18
Red 6.35 0.00022 4531.1
12.7 0.00034 +0.00016
3.20 0.00034
2. Yellow 6.35 0.00036
12.7 0.00066 +0.00032
3.20 0.00072
Blue 6.35 0.00076 4247.2
12.7 0.00078 +0.00006
e) Conclusion: The specimenmeetsthe requirementsof the specification
6. INSULATIONRESISTANCE TEST
Core ObservedVolumeResistivity SpecifiedVolumeResistivity
Nln ldentification in Q-cm in fi-cm(Min)
at 29 "C at 90 "C a l 2 7 " C at 90 "C
1 Red 1. g 3 X 1 0 1 6 1. 3 0X 1 0 1 6
'1 1 x 1012
a
Z. Yellow 3 . 7 8X 1 0 1 6 1 . 6 8 X1 0 1 6 x 10'o
7. HEATINGCYCLETEST
a) ConductorTemperature duringHeatingCycle: 1 0 0 0C
b) Heatingperiodafterattaining
Temperature : 4hours
c) NaturalCoolingPeriod : 4 hours
d) Numberof heatingcycles : 3 Only
-'\*-el
(T#umurth-f
t*
T E S TE N G I N E E R
CABLES LABORATORY
D IA GN OS T IG, GABLES& CAPACITORSDIVISION
C E N T R A LPOW ERRESEARGHINSTITUTE
P.B.No.8066,SADASIVANAGAR SUB P.O.
PROF.SIRC.V.RAMANROAD, BANGALORE - 560 O8O,INDIA
Fax : +91 (0) B0 -23601213
Phone: +91 (0) 80-23604435, NABLAccredited
CPRI Laboratory
Sheet9 of 10
TEST REPORT
Test ReportNo.:DCGD-8625 Date:30.08.2005
TEST RESULTS
1 1 .H I G HV O L T A G ET E S T
TEST
12. FLAMMABILITY
S h e e t8 o f 1 0
TEST REPORT
Test ReportNo.: DGCD-8625 Date:30.08.2005
TEST RESULTS
TEST
9. PARTIALDISCHARGE
1 0 .I M P U L S EW I T H S T A N D
TEST:
Date of Test peratu
Temperature of O* O'"n,,oa,,Tem re N o . o f
Test Voltage Conductor lmpulses
kV oeak DurinqTest(oC) D r vB u l b W e t B u l b
10 Positive
q6n 25.0 &
05.08.2005 75.0 27.O
10Neqative
TEST EI\GINEER
CABLES LABORATORY
D IA GN OS T ICCABLES
, & CAPACITORSDIVISION
C E N T R A LPOW ERRESEARCHINSTITUTE
P.B.No.8066,SADASIVANAGAR SUB P.O.
PROF.SIRC.V.RAMANROAD, BANGALORE - 560 O8O,INDIA.
P h o n e: + 9 1( 0 ) 8 0 - 2 3 6 0 4 4 3 5F,a x : + 9 1( 0 ) 8 0- 2 3 6 0 ' 1 2 1 3 NABLAccredited
CPRI Laboratory
S h e e t1 0 o f 1 0
TEST REPORT
NOTE
invalidatesthistestreport.
c ) Any Corrections/erasure
(Thirumurthy)
T E S TE N G I N E E
CABLES LABORATORY
n@)
M
D IA GN OS TIC,
CABLES& CAPAGITORSDIVISION
GENTRALPOWERRESEARCHINSTITUTE
P.B.No.8066,SADASIVANAGAR
PROF.SIRC.V.RAMANROAD, BANGALORE
SUB P.O
- 560 OBO. INDIA.
P h o n e: + 9 ' 1( 0 ) 8 0 - 2 3 6 0 4 4 3 5F,a x : + 9 1 ( 0 ) 8 0- 2 3 6 0 1 2 i 3 NABLAccredited
CPRT Laboratory
Client : Mls Cable Corporation of Inciia.Ltd., Mumbai
Test Report No"& Date : DCCD- 8625 Dated 30.08"2005
SampleCode :DCCDCAB05S0129 1r- !
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T E S TE N G I N E E H
CABLES LABORATORY
D IA GN OS TIC, CABLES& CAPACITORSDIVISION
C E N T R ALPOW ERRESEARCHINSTITUTE
P.B.No.8066,
SADASIVANAGAR SUBP.O.
PROF"SIRC.V.RAMAN ROAD, BANGALORE - 560OBO,
INDIA
Phone: +91(0) Fax:
80-23604435, +91(0)BO-23601213 NABLAccredited
CPRX Laboratory
Client : M/sCable Corporationof India.Ltd., Mumbai
TestReporl No.& Date: DCCD- 8625Dated 30.08"2005
SampleCode :DCCDCAB05S0129
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CABLES LABORATORY
DIAGNOSTIC,CABLES& CAPACITORSDIVISION
C E N T RALPOW ERRESEARCHINSTITUTE
P"B"No.8066,SADASIVANAGAR SUB P.O^
PROF.SIRC.V"RAMAN ROAD, BANGALORE - 560 O8O,INDIA.
Fax : +91 (0) 80 - 23601213
Phone: +91 (0) 80-23604435, NABLAccredited
CPRT Laboratory
Chent : nl/i Cable Corporation of India. Ltd.. Mumbai
Test Report No.& Date : DCCD- 8625 Dated 30.08.2005
SampleCode :DCCDCAB05S0129 i, l
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T E S TE N G I N E E R
CABLES LABORATORY
D IA GN OS TIC,
CABLES& CAPAGITORSDIVISION
GE N T RALPOW ERRESEARCHINSTITUTE
P"B.No.8066,SADASIVANAGAR SUB P.C.
PROF.SIRC.V"RAMAN ROAD, BANGALORE - 560 O8O,INDIA.
Phone: +91 (0) 80-23604435,
Fax : +91 (0) 80 - 23601213 NABLAccredited
CPRI Laboratory
Client : itlls Cable Corporation of India. Ltd., Mumbai
Test Reporl No.& Date : DCCD- 8625 Dated 30.08.2005
SampleCode :DCCDCAB05S0129 il_r . I
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T E S TE N G I N E E R
CABLES I.ABORATORY
DIAGNOSTIC, CABLES& CAPACITORSDIVISION
C E N T R ALPOW ERRESEARGHINSTITUTE
P.B.No.8066,SADASIVANAGAR SUB P.O"
PROF.SIRC.V.RAMANROAD. BANGALORE - 560 O8O,INDIA.
Phone: +9'l (0) 80-23604435,
Fax . +91 (0)80 - 2360'1213
NABLAccredited
CPRT Laboratory
Chent :M/sCable Corporation of India. Ltd., Mumbal
Test Reoofi No"& Date : DCCD- 8625 Dated 30.08.2005
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T E S TE N G I N E E R
CABLES LABORATORY
D IA GN OS TIC,CABLES& CAPACITORSDIVISION
C E N T RALPOW ERRESEARCHINSTITUTE
P.B"No.8066,SADASIVANAGAR SUB P.O.
PROF.SIR C.V.RAMAN R O A D, B A N G A L O R-E5 6 0O 8 OI,N D I A
Phone: +91 (0) 80-23604435, Fax : +91 (0) 80 -23601213 NABLAccredited
CPRI Laboratory
Client : M/s CableCorporationof India.Ltd.. Mumbai
TestReport No.& Date : DCCD- 8625Dated 30.08.2005
SampleCode : DCCDCAB05S0129
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(Thirumurthy)
TEST ENGINEER
DIELECTRICS MATERIALS DIVISION
IN STILATION LABORATORY
CENTRAL POWER RESEARCH INSTITUTE
NABLAccredited
Sir C.V. Ranrln Rord. P.8.NO.8066.BANGALORE-560 080
CPRI Phoneno. 360 2919 Ert 239112393Fax:0fit)-23601213
Laboratory
Sheettrot 3
TESTREPORT
TestReportNumber rNS/M/003/JULY/o5-06
Dated: d1.22.07.05
Name& Address of the Client M/s.CableCorporation
of IndiaLtd
Mumbai
r Client's reference& date 211|14-DCCD(Cab)
Dated13.07.2005
Name & Address of the Manufacturer M/s.CableCorporation
of IndiaLtd.,
Mumbai
Desiqnation
S e r i aN
l umber
Numberof samplestested
i Date(s)of test(s) I 2 1 . 0 7. 0 5
I CPRIsamolecodeno DCCDCABO5SOl29
Particulars of testconducted Tensilestrengthand Elongation
at breakof
armour
I Test in accordancewith standard/soecific
stand -88/RA2000
i S a m p l i n gp l a n I NotApplicable
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) l i o n l ' c requiremenl
r p n r ri r r
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Name of the witnessi
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Otherthan client's
TestlCalibration subcontracted
with addressof the
! iaboratory
Documentsconstitutingthis report (in words)
N u m b e ro f s h e e t s
Numberof Oscillogramls Nil
N u m b e ro f G r a p h s
N u m b e ro f P h o t o s
I Numberof testcircuit
diagrams I Nil
Numberof Drawinqs
t/
,,Il;;;,
T E S TE N G I N E E R
lt,
(Dr.K
J O I N TD I R E C T O R
A U THORISED
SIGNATORIES
DIELECTRICSMATERIALS DIVISION
tNSULATIONLABORATORY
CENTRALPOWERRESEARCHINSTITUTE
BANGALORE-560 080
Sir C.V. Ritmittr Road.P.B.NO.S0(r(r, NABLAccredited
CPRI Phone no. 360 2919 Ext 239112393 Fax:080-23(101213 Laboratory
Sheet2 of 3
steelstriparmourof 3 x 300 mm
Galvanised
d ,. S .S t r i p
A l u m i n i ucmo n d u c t oXrL, P Ei n s u l a t eG
kV Cable
armouredPVC sheathed6.35/'l'1
DCCDCABO5SO'129
TEST RESULTS
Tensilestrength(MPa)
at break(%)
Elongation 1 0 %( m i n )
of the specification.
Resultsmeetthe requirements
Conclusion:
Sheet3 of J
NOTE
invalidates
Any correction/erasure thistest report/certificate.
o.l"'.
\,
4I , t
(s GANGA)
T E S TE N G I N E E R