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Specification of Drug Substances and

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Christopher M. Riley
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SPECIFICATION OF
DRUG SUBSTANCES
AND PRODUCTS
Development and Validation of Analytical Methods

SECOND EDITION

Edited by

Christopher M. Riley
Riley and Rabel Consulting Services, Inc., Maryville, MO, United States

Thomas W. Rosanske
T. W. Rosanske Consulting, Overland Park, KS, United States

George L. Reid
Cardinal Health Regulatory Sciences, Kansas City, MO, United States
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Contributors

Kent L. Amsberry Cardinal Health Regulatory Sci- Myrna A. Monck GlaxoSmithKline, King of Prussia,
ences, Overland Park, KS, United States PA, United States
Daniel W. Armstrong Department of Chemistry Kurt L. Moyer Pine Lake Laboratories, Bristol, CT,
and Biochemistry, University of Texas at Arlington, United States
Arlington, TX, United States B. Olsen Olsen Pharmaceutical Consulting, Wake
S. Baertschi Baertschi Consulting LLC, Carmel, IN, Forest, NC, United States
United States John D. Orr Associated Analytics LLC, Amesbury,
James Bergum BergumSTATS, LLC, Howell, NJ, MA, United States
United States Li Pan PTC Therapeutics, South Plainfield, NJ,
Ping Chen Albany Molecular Research, Inc., West United States
Lafayette, IN, United States Ernest Parente Cardinal Health Regulatory Sci-
A.M. Clarke Novartis, GDD/TRD/Chemical & ences, Overland Park, KS, United States
Analytical Development (CHAD), Novartis R.L. Phelps PharmAdvance Consulting, Inc.,
Campus, Basel, Switzerland Sequim, WA, United States
Ian Clegg Bruker BioSpin George L. Reid Cardinal Health Regulatory Sci-
Jennifer E. Dally GlaxoSmithKline, King of Prussia, ences, Kansas City, MO, United States
PA, United States Christopher M. Riley Riley and Rabel Consulting
Vivian A. Gray V. A. Gray Consulting, Inc., Hockes- Services, Inc., Maryville, MO, United States
sin, DE, United States Thomas W. Rosanske T.W. Rosanske Consulting,
Brian L. He Chemical and Synthetic Development, Overland Park, KS, United States
Bristol-Myers Squibb, New Brunswick, NJ, United Michael Ruberto Material Needs Consulting, Mon-
States tvale, NJ, United States
Qin C. Ji Bristol-Myers Squibb, Princeton, NJ, James R. Scull Element Materials Technology, Santa
United States Fe Springs, CA, United States
E. Kikovska-Stojanovska Research and Develop- Eric B. Sheinin Sheinin & Associates LLC, North
ment, Alkaloid AD-Skopje, Skopje, Republic of Potomac, MD, United States
North Macedonia (former); Merck Healthcare
Pamela A. Smith Improved Pharma, West Lafay-
KGaA, Global Regulatory Affairs CMC, Darmstadt,
ette, IN, United States
Germany (present)
Mohsen Talebi Department of Chemistry and
Ryan Klein Tergus Pharma, Durham, NC, United
Biochemistry, University of Texas at Arlington,
States
Arlington, TX, United States
Yin Hwa Lai Cardinal Health Regulatory Sciences,
Kailas Thakker Tergus Pharma, Durham, NC,
Overland Park, KS, United States
United States
David K. Lloyd Analytical and Bioanalytical Devel-
Patrick A. Tishmack Albany Molecular Research,
opment, Bristol-Myers Squibb, New Brunswick, NJ,
Inc., West Lafayette, IN, United States
United States

xi
xii Contributors

Linna Wang Bristol-Myers Squibb, Princeton, NJ, Harry Yang Non-Clinical Biostatistics, Translational
United States Sciences, MedImmune, LLC, Gaithersburg, MD,
Qinggang Wang Chemical and Synthetic Develop- United States
ment, Bristol-Myers Squibb, New Brunswick, NJ, Long Yuan Bristol-Myers Squibb, Princeton, NJ,
United States United States
C H A P T E R

1
Introduction
Christopher M. Riley1, Thomas W. Rosanske2, George L. Reid3
1
Riley and Rabel Consulting Services, Inc., Maryville, MO, United States; 2T.W. Rosanske Consulting,
Overland Park, KS, United States; 3Cardinal Health Regulatory Sciences, Kansas City, MO,
United States

O U T L I N E

References 6

The previous edition of this book was pub- the basic framework for the text. The primary ob-
lished in 2014.1 The general framework of that jectives of this book are (1) to capture the many
book was based on key quality guidelines regulatory and technical advances that have
(Q1eQ11)2e26 published by the International occurred in the field since publication of the pre-
Council on Harmonisation (ICH) (then referred vious edition, (2) to provide an updated critical
to as International Conference on Harmoniza- and comprehensive assessment of the ap-
tion), along with regional regulatory guidelines proaches used to identify the key quality attri-
and compendial requirements. Since then, revi- butes of a drug substance or drug product that
sions to some published ICH guidelines have impact the safety, efficacy, and manufacturabil-
occurred, and new guidelines related more to ity, (3) to select appropriate analytical techniques
the drug development process and life cycle based on the sensitivity, accuracy, and precision
management have been added (e.g., ICH needed to adequately measure and control the
Q12eQ14)27e29 either in the form of drafts or identified quality attributes, and (4) to determine
concept papers. how the analytical methods are developed and
This book edition references the new and validated for their intended use. New chapters,
updated ICH guidelines, regulatory guidance not included in the first edition,1 cover analytical
documents, and compendial requirements as methods in the clinical phase of development

Specification of Drug Substances and Products


https://doi.org/10.1016/B978-0-08-102824-7.00001-4 3 Copyright © 2020 Elsevier Ltd. All rights reserved.
4 1. Introduction

(Chapter 5), method transfer (Chapter 6), process of the key approaches to drug development
analytical technology (Chapter 7), mutagenic im- and life cycle management that may also be
purities (Chapter 12), drug release for topical included in the CTD.
products (Chapter 19), and biotechnology prod- According to the ICH definition, the specifica-
ucts (Chapters 20 and 21). The previous edition1 tion of a new drug substance or a drug product
chapters have been updated. (Q6A and Q6B) contains three elements: (1) the
The ICH Quality Guidelines form the general quality attributes (or tests), (2) references to the
framework for the application of worldwide associated methods, and (3) the acceptance
marketing submissions and reviews of new criteria. While ICH guidelines on specifications
drug products. Where the quality (Q6) and method validation (Q2) describe what
(Q1eQ14)2e29 and relevant key multidisci- information regulators expect to see in a new
plinary (M4, M7eM10)30e34 ICH Guidelines fit drug application, they provide very little detail
into the general drug development, framework on how the guidelines are to be implemented
is shown in Fig. 1.1. The Common Technical at the technical level. The absence of specific di-
Document (CTD, ICH M4)30 or its electronic rection on the implementation of the ICH Qual-
version (eCTD, ICH M8) is the generally harmo- ity Guidelines also allows for sponsor-to-
nized document most widely used by the ICH sponsor differences, including the application
and many non-ICH countries for clinical trial of new and improved analytical technologies
and marketing authorization applications. The (such as process analytical technology) targeted
ICH Quality Guidelines Q1eQ6 describe most to measuring the critical quality attributes which
of the general requirements for the analytical impact product performance. In keeping with
content of the CTD and are then followed by a the spirit of the previous edition of this book,
series of guidelines (Q7eQ14) addressing some this version is not intended as just a review of

NDA
MAA

Product
Discovery Preclinical Phase I Phase II Phase III Launch Life-Cycle
Management

• QUALITY (ANALYTICAL CONTENT) • QUALITY (DRUG DEVELOPMENT/LIFE-CYCLE


• Stability (Q1) MANAGEMENT)
• Validation (Q2) • GMPs for Active Pharmaceutical Ingredient (Q7)
• Impurities (Q3) • Pharmaceutical Development (Q8)
• Pharmacopeias (Q4) • Quality Risk Management (Q9)
• Biotechnology Products (Q5) • Pharmaceutical Quality System (Q10)
• Specifications (Q6) • Development/Manufacture of DS (Q11)
• Life Cycle Management (Q12)
• MULTIDISCIPLINARY • Continuous Manufacturing (Q13)
• Common Technical Document (CTD) (M4) • Analytical Development (Q14)
• Mutagenic Impurities (M7)
• Electronic Common Technical Document (eCTD) (M8)

FIGURE 1.1 Illustration of how the ICH quality guidelines fit into the drug-development process.

I. Introduction
1. Introduction 5
existing regulatory guidance and industry prac- in Chapter 10. General process considerations
tices. Rather, in addition to discussing conven- related to analytical methods (clinical phase
tional approaches, each chapter will address methods and specifications, analytical method
current and critical issues and novel approaches. transfer, and process analytical technology) are
The authors have again been carefully selected as discussed in Chapters 5e7. Chapters 8e23
being former members of the ICH Expert Work- discuss specific applications (e.g., elemental im-
ing Groups charged with developing the ICH purities, solid state characterization) and how
guidelines and/or subject-matter experts from the principles of method validation set forth in
industry, academia, and government labora- Q2(R1) have been adapted to these nonchroma-
tories. This book provides the reader not only tographic techniques. Chapter 24 pertains to
with an understanding of industry best practices the development and validation of bioanalytical
but also with future directions. methods and Chapter 25 discusses microbial and
The general principles of the specification endotoxin testing methods.
setting and method validations processes are In addition to providing the “what” but not
reviewed in Chapter 2 and Chapter 3, respec- the “how” to set specifications and validate
tively, and explored in greater detail in subse- analytical methods, the ICH Quality Guidelines
quent chapters. The ICH Guideline on Method (Q1eQ6) only define what is to be provided for
Validation (Q2(R1)) was primarily developed product registration in a new drug application.
with chromatographic techniques in mind and They expressly exclude what is expected in the
the following tests in particular: clinical stages of drug development such as an
Investigational New Drug Application (IND in
• Identification tests
the United States). Therefore, a common theme
• Quantitative tests for impurities content
throughout the book is how the methods,
• Limit tests for the control of impurities
method validations, and specifications evolve
• Quantitative tests of the active moiety in
over the drug life cycle (see Fig. 1.2).
samples of drug substance and drug product
The “how” of the earlier Q1eQ6 Guidelines
or other selected components in the drug
are to be applied is described in large part in sub-
product (e.g., preservatives, antioxidants).
sequent guidelines (Q7eQ14). For example, 16
Recently, ICH constituted a new Expert attributes were identified for a polymeric excip-
Working Group, which will develop a new topic ient, derived from a natural product, and used
Q14 Analytical Method Development as well as in sustained release product to control the poten-
expand Q2(R1) to include the validation of non- tially variable performance of the excipient in the
chromatographic methods.29 This Q14 guideline, product.35 The only way to manage the 16 attri-
when drafted, is expected to apply the concept of butes and achieve acceptable product perfor-
Quality by Design (QbD) and analytical life-cy- mance was to understand the contributions of
cle management to pharmaceutical analysis the various attributes and the interactions be-
(Analytical QbD [AQbD]). The concept QbD tween them (i.e., each physical and chemical
was introduced into the drug development pro- characteristic). By analytically measuring each
cess through the more recent ICH Guidelines of the attributes and then using statistical/che-
(Q8eQ12),23e27 with the primary aim of mometric approaches, it was possible to define
increasing the understanding and the knowl- a “design space” of all parameters which could
edge base of the processes for the manufacturing deliver the overall desired effect of drug release.
of drug substances and products. Contemporary These same statistical/chemometric approaches
thoughts and tactics for AQbD are described in can also be used to better connect method perfor-
Chapter 4 and analytical life-cycle management mance requirements with respect to control

I. Introduction
6 1. Introduction

Life-cycle

Define
CTQs
Perform-
Continuous
ance
Monitoring
Needs

Evaluate
Risk
Transfer Method Develop
Assessment
Method Performance Method
Analytical
Target
Profile

Modeling Design
Validation
Space

Validation System Development


Control
Suitability
Space
Needs

FIGURE 1.2 The life-cycle of a pharmaceutical test method.

limits for critical quality attributes as well as to to be an updated educational tool and a refer-
monitor long-term analytical method perfor- ence source for those involved in the develop-
mance over the method’s life cycle. This is an ment and regulation of new drug products.
area critical to the development and mainte-
nance of analytical methods.
Thus, this edition is intended to be not only a References
review of the ICH Guidelines relating to the 1. Riley, C. M.; Rosanske, T. W.; Riley, S. R.; Eds.
specification and method validation of new Specification of Drug Substances and Products, Development
drugs but also to provide a critical analysis of and Validation of Analytical Methods; Elsevier, 2014.
2. Stability Testing of New Substances and Products
the regulatory guidelines and a comprehensive (Q1A(R2)). The International Council on Harmonisation of
treatment of how those guidelines are applied Technical Requirements for Registration of Pharmaceuticals
to the development of new drugs. It is intended for Human Use, Second Revision, 2003.

I. Introduction
References 7
3. Stability Testing: Photostability Testing of New Drug 16. Analysis of the Expression Construct in Cells Used for
Substances and Products (Q1B). The International Council Production of r-DNA Derived Protein Products (Q5B).
on Harmonisation of Technical Requirements for Registration The International Council on Harmonisation of Technical
of Pharmaceuticals for Human Use, 1996. Requirements for Registration of Pharmaceuticals for Human
4. Stability Testing: New Dosage Forms (Q1C). The Interna- Use, 1995.
tional Council on Harmonisation of Technical Requirements 17. Stability Testing of Biotechnological/Biological Prod-
for Registration of Pharmaceuticals for Human Use, 1997. ucts (Q5C). The International Council on Harmonisation
5. Bracketing and Matrixing Design for Stability Testing: of Technical Requirements for Registration of Pharmaceuti-
New Drug Substances and Products (Q1D). The Interna- cals for Human Use, 1995.
tional Council on Harmonisation of Technical Requirements 18. Derivation and Characterisation of Cell Substrates Used
for Registration of Pharmaceuticals for Human Use, 2002. for Production of Biotechnological/Biological Products
6. Evaluation of Stability Data (Q1E). The International (Q5D). The International Council on Harmonisation of Tech-
Council on Harmonisation of Technical Requirements for nical Requirements for Registration of Pharmaceuticals for
Registration of Pharmaceuticals for Human Use, 2003. Human Use, 1997.
7. Stability Data Package for Registration Applications in 19. Comparability of Biotechnological/Biological Products
Climatic Zones III and IV (Q1F). The International Council Subject to Changes in their Manufacturing Process
on Harmonisation of Technical Requirements for Registration (Q5E). The International Council on Harmonisation of Tech-
of Pharmaceuticals for Human Use, 2006. nical Requirements for Registration of Pharmaceuticals for
8. Validation of Analytical Procedures: Text and Meth- Human Use, 2004.
odology (Q2(R1)). The International Council on Harmo- 20. Specifications: Test Procedures and Acceptance Criteria
nisation of Technical Requirements for Registration of for New Drug Substances and New Drug Products:
Pharmaceuticals for Human Use, First Revision, 1996. Chemical Substances (Q6A). The International Council
9. Impurities in New Drugs Substances (Q3A(R2)). The In- on Harmonisation of Technical Requirements for Registration
ternational Council on Harmonisation of Technical Require- of Pharmaceuticals for Human Use, 1999.
ments for Registration of Pharmaceuticals for Human Use, 21. Specifications: Test Procedures and Acceptance Criteria
Second Revision, 2006. for Biotechnological/Biological Products (Q6B). The Inter-
10. Impurities in New Drugs Products (Q3B(R2)). The Inter- national Council on Harmonisation of Technical Requirements
national Council on Harmonisation of Technical Require- for Registration of Pharmaceuticals for Human Use, 1999.
ments for Registration of Pharmaceuticals for Human Use, 22. Good Manufacturing actice Guide for Active Pharma-
Second Revision, 2006. ceutical Ingredients (Q7). The International Council on
11. Impurities: Guideline for Residual Solvents (Q3C(R7)). Harmonisation of Technical Requirements for Registration
The International Council on Harmonisation of Technical of Pharmaceuticals for Human Use, 2000.
Requirements for Registration of Pharmaceuticals for Human 23. Pharmaceutical Development (Q8(R2)). The International
Use, Seventh Revision, 2018. Council on Harmonisation of Technical Requirements for
12. Impurities: Guideline for Elemental Impurities Registration of Pharmaceuticals for Human Use, Second
(Q3D(R1)). The International Council on Harmonisation of Revision, 2009.
Technical Requirements for Registration of Pharmaceuticals 24. Quality Risk Management (Q9). The International Council
for Human Use, Second Revision, 2019. on Harmonisation of Technical Requirements for Registration
13. Pharmacopeial Harmonisation (Q4A). The International of Pharmaceuticals for Human Use, Second Revision, 2005.
Conference on Harmonization of Technical Requirements 25. Pharmaceutical Quality System (Q10(R4)). The Interna-
for Registration of Pharmaceuticals for Human Use, in tional Council on Harmonisation of Technical Requirements
Development. Unpublished. for Registration of Pharmaceuticals for Human Use, Fourth
14. Evaluation and Recommendation of Pharmacopeial Revision, 2010.
Texts for Use in the ICH Regions (Q4B) [and associated 26. Development and Manufacture of Drug Substances
Annexes]. The International Council on Harmonisation of (Q11). The International Council on Harmonisation of Tech-
Technical Requirements for Registration of Pharmaceuticals nical Requirements for Registration of Pharmaceuticals for
for Human Use, 2007 and 2010e2013. Human Use, 2012.
15. Viral Safety Evaluation of Biotechnology Products 27. Technical and Regulatory Considerations for Pharma-
Derived from Cell Lines of Human or Animal Origin ceutical Product Lifecycle Management (Q12). The Inter-
(Q5A(R1)). The International Council on Harmonisation of national Council on Harmonisation of Technical
Technical Requirements for Registration of Pharmaceuticals Requirements for Registration of Pharmaceuticals for Human
for Human Use, First Revision, 1999. Use. Draft Guidance, 2017.

I. Introduction
8 1. Introduction

28. Continuous Manufacturing of Drug Substances 32. Electronic Common Technical Document (eCTD) (M8).
and Drug Products (Q13). The International Council The International Council on Harmonisation of Technical
on Harmonization of Technical Requirements for Registra- Requirements for Registration of Pharmaceuticals for Human
tion of Pharmaceuticals for Human Use. Concept Paper, Use, 2016.
2018. 33. Biopharmaceutics Classification System-based Bio-
29. Analytical Procedure Development (Q14). The Interna- wavers (M9). The International Council on Harmonisation
tional Council on Harmonization of Technical Requirements of Technical Requirements for Registration of Pharmaceuti-
for Registration of Pharmaceuticals for Human Use. cals for Hunan Use. Draft Guidance, 2018.
Concept Paper, 2018. 34. Bioanalytical Method Validation (M10). The International
30. The Common Technical Document for the Registration Council of Harmonisation on Technical Requirements for
of Pharmaceuticals for Human Use: Quality e Registration of Pharmaceuticals for Human Use. Draft
M4Q(R1). The International Council on Harmonisation of Guidance, 2019.
Technical Requirements for Registration of Pharmaceuticals 35. Brown, B.; Caster, D.; Clarke, B.; Hopkins, S.;
for Human Use, First Revision, 2002. Llewelyn, J.; Martin, L.; Meehan, E.; Timko, R.;
31. Assessment and Control of DNA Reactive (Mutagenic) Yang, H. Extended Release Formulations Comprising Que-
Impurities in Pharmaceuticals to Limit Potential tiapine and Methods for Their Manufacture, 2011. United
Carcinogenic Risk (M7). The International Council on States Patent Application, US 2011/0319383.
Harmonization of Technical Requirements for Registration
of Pharmaceuticals for Human Use, 2017.

I. Introduction
C H A P T E R

2
General principles and regulatory
considerations: specifications and shelf life
setting
Christopher M. Riley1, Harry Yang2
1
Riley and Rabel Consulting Services, Inc., Maryville, MO, United States; 2Non-Clinical Biostatistics,
Translational Sciences, MedImmune, LLC, Gaithersburg, MD, United States

O U T L I N E

2.1 Introduction 10 2.3.2.1 Data sources 29


2.3.2.2 Frame of reference 29
2.2 Regulatory requirements 11
2.3.2.3 Sources of variation 29
2.2.1 International council on harmonization
2.3.2.4 Clinical relevance 30
of the technical requirements for
2.3.2.5 Multivariate specifications 30
pharmaceuticals for human use 11
2.3.2.6 Specifications in early
2.2.1.1 Universal tests 14
development 30
2.2.1.2 Specific tests 17
2.3.3 Statistical tools for setting acceptable
2.2.2 Compendial requirements 19
limits 32
2.2.2.1 Testing requirements 20
2.2.2.2 USP general chapters <1> 2.4 Shelf life and retest date 33
to <5> 21
2.5 Release and stability specification 35
2.2.3 Biotechnology products
(macromolecules) and biological 2.6 Reference standards 36
products 24 2.6.1 Qualitative tests 37
2.2.4 Regional differences 25 2.6.2 Quantitative tests 37
2.6.2.1 Drug substance 37
2.3 Specification setting process 27
2.6.2.2 Impurities 38
2.3.1 Identification of critical quality attributes 27
2.6.3 Pharmacopeial reference standards 38
2.3.2 Considerations in setting acceptance
criteria 29 2.7 Documentation 39

Specification of Drug Substances and Products


https://doi.org/10.1016/B978-0-08-102824-7.00002-6 9 Copyright © 2020 Elsevier Ltd. All rights reserved.
10 2. General principles and regulatory considerations: specifications and shelf life setting

2.8 Conclusions 39 References 40

2.1 Introduction on those characteristics found to be useful in


ensuring the safety and efficacy of the drug sub-
The specificationa of a drug substance (DS) stance and drug product.”
(APIb) or drug product (DP) contains the attri- A distinction can be made between the
butes, analytical methods, and acceptance “release specification” (the tests and acceptance
criteria which are designed to ensure that a criteria) that apply at the point of release of the
product is acceptable for its intended applica- product into the marketplace (or distribution to
tion. However, conformance to the set of the clinical site for investigational drugs) and
criteria described in the specification alone the “stability specification” (the tests and accep-
does not assure the quality, safety, and efficacy tance criteria that apply after release of the prod-
of a pharmaceutical product because the uct up to the expiration date of the product).
specification is only part of the overall control Certain tests apply only at release, and the
strategy of the DS and the DP contained the remaining tests apply at release and throughout
current Good Manufacturing Practices (cGMPs) the shelf life of the product. More restrictive
for human products and Good Laboratory acceptance criteria may be appropriate for
Practices (GLP) for animal studies. The Interna- certain tests at release than during the shelf life
tional Council for Harmonisation (ICH) of the to allow for changes in the product during stor-
Technical Requirements for Pharmaceuticals age (such as assay, impurities, and dissolution).
for Human Use Guidelines on Specifications Attributes that have been shown during devel-
(Q6A and Q6B) states1,2: “Specifications are one opment not to change with time are only tested
part of a total control strategy for the drug substance at batch release.
and drug product designed to ensure product qual- There is no regulatory requirement to estab-
ity and consistency. Other parts of this strategy lish the shelf life of the DS; instead development
include thorough product characterization during studies on the stability of the DS are conducted
development, upon which specifications are based, to establish a retest date after which a batch of
and adherence to Good Manufacturing Practices; DS must be reanalyzed, and the acceptance
e.g., suitable facilities, a validated manufacturing criteria met before the batch can be used to
process, validated test procedure, raw material manufacture DP. While there is no regulatory
testing, in-process testing, stability testing, etc. requirement to establish a regulatory shelf life
Specifications are chosen to confirm the quality of of the DS, an internal shelf life may be estab-
the drug substance and drug product rather than lished, beyond which the DS may not be used
to establish full characterization and should focus for the manufacture of clinical supplies or

a
The word “specification” in NDAs or drugs registered with regulatory authorities is synonymous with the word
“monograph” in a pharmacopeia.
b
The International Council on the Harmonization (ICH) of the Technical Requirements for Pharmaceuticals for
Human Use uses the terms drug substance and active pharmaceutical ingredient (API) interchangeably to describe
the pharmacologically active component in a pharmaceutical product.

I. Introduction
2.2 Regulatory requirements 11
commercial products. While a maximum shelf appropriately define the test or control article shall
life of 5 years for a DS is not uncommon, there be determined for each batch and shall be docu-
is no reason that expired DS or DP cannot be mented.” While the GLPs do not explicitly state
used in method development studies, method that specifications are required for nonclinical
validation, and method transfer, provided the test articles, specifications are usually estab-
exception is appropriately documenteddthis lished as part of the overall control strategy in
avoids the possibility out-of-specification (OOS) a similar fashion to specifications for cGMPs.
results being generated on product in the clinical Similar legal requirements for cGMPs and
or in commercial distribution. In fact, the use of GLPs exist in other regions of the world.
aged samples of DS or DP in development
studies can provide useful information to study
the stability of the DS and DP and to establish 2.2.1 International council on
the retest date or shelf life. harmonization of the technical
requirements for pharmaceuticals for
human use
2.2 Regulatory requirements
The technical requirements for the world
The establishment of specifications for all registration of new pharmaceutical products in
components of a pharmaceutical product for hu- the ICH regions (European Union [EU], Japan,
man or animal use is a legal requirement, in all and United States) are defined in the ICH Guide-
parts of the world, as part of the overall control lines, which are divided into three sections, each
strategy contained within the cGMPs. The re- covering principle areas of drug development,
quirements for the testing of an article for use efficacy (E), quality (Q), and safety (S), plus a
in animal studies (nonclinical studies) are fourth section that deals with multidisciplinary
covered by the GLPs. In the United States, the topics (M) (see Section 2.2.1). The technical re-
legal requirements for cGMPs are defined in 21 quirements for the inclusion of a new mono-
CFR Part 210 and 211.3 21 CFR211.160(a) states graph of an approved drug in a regional
“The establishment of any specifications, standards, pharmacopeia are described in the general chap-
sampling plans, test procedures, or other laboratory ters of the applicable pharmacopeia (see also
control mechanisms required by this subpart, Section 2.2.2 and Chapter 23).
including any change in such specifications, stan- The Chemistry, Manufacturing, and Controls
dards, sampling plans, test procedures, or other labo- (CMC) requirements for the registration of new
ratory control mechanisms, shall be drafted by the DSs and new DPs are covered primarily in the
appropriate organizational unit and reviewed and ICH Quality Guidelines (Q1eQ14). The main
approved by the quality control unit. The require- ICH guideline covering the specification of new
ments in this subpart shall be followed and shall be chemical entities (NCEs or “small molecules”)
documented at the time of performance. Any devia- is Q6A: “Specifications: Test Procedures and Accep-
tion from the written specifications, standards, sam- tance Criteria for New Drug Substances and New
pling plans, test procedures, or other laboratory Drug Products: Chemical Substances.”1 The corre-
control mechanisms shall be recorded and justified.” sponding ICH Guideline covering biotechnology
In the United States, the legal requirements for products and biologicals (“macromolecules”) is
GLPs are defined in 21 CFR Part 58.4 Testing of Q6B2: “Specifications: Test Procedures and Accep-
articles for nonclinical studies is described in tance Criteria for Biotechnological/Biological Prod-
CFR 21 58.105(a): “The identity, strength, purity, ucts.” Additional information on specification
and composition or other characteristics which will setting can be found in other ICH Guidelines

I. Introduction
12 2. General principles and regulatory considerations: specifications and shelf life setting

including Q1A-F (stability),5e10 Q3 quality control, and quality assurance but also
11e14
(impurities), and Q4 (pharmacopeias).15e17 nonclinical development, clinical development,
The later ICH Guidelines, Q8,18 Q9,19 Q10,20 formulation development, process chemistry,
Q11,21 Q12,22 and Q13,23 also have important im- commercial manufacturing, and regulatory af-
plications for specification setting, especially fairs. Impurities are discussed in more detail in
within the context of the application of Quality Chapter 11 (Assay and Impurities), Chapter 12
by Design (QbD) to process optimization/vali- (Genotoxic Impurities), Chapter 13 (Residual
dation and formulation development, as well Solvents), and Chapter 14 (Elemental Impuri-
as to analytical method development and valida- tiesc). The control of DS impurities is also dis-
tion. The QbD concepts (in Q8, Q9, Q10, and cussed in ICH Q11 Development and
Q11) and their application to pharmaceutical Manufacture of Drug Substances (Chemical En-
analysis, Analytical Quality by Design (AQbD), tities and Biotechnological/Biological Entities).21
risk assessment, and method life cycle manage- A full listing of all the ICH quality guidelines
ment are discussed in detail in Chapter 4 as and relevant multidisciplinary ICH guidelines
well as in other places throughout this book. In is given in Table 2.1.
2018, the ICH Steering Committee convened a According to ICH Q6A1 and Q6B,2 a specifica-
new Expert Working Group (EWG), Q14,24 tion (singular) contains three components: a list
with two objectives: to define the requirements of tests (or attributes), references to test methods,
for analytical procedure development (ideally and acceptance criteria. The ICH specification
focusing on AQbD principles) and to expand guideline Q6A distinguishes between universal
the ICH method validation guideline, Q2(R2),25 tests, which are required in any specification
to include nonchromatographic techniques. for a new DS or DP, and specific tests, which
The ICH specification guidelines do not cover should be included, on a case-by-case basis,
the requirements for certain more specialized depending on the nature of the DS or the DP
products such as transdermal or inhalation prod- and the route of administration. The universal
ucts leaving a void, which is filled by regional and specific tests for NCEs in ICH Q6A1 are
guidelines and pharmacopeial requirements. It summarized in Figs. 2.1 and 2.2 for DS and DP,
should also be noted that not all the ICH quality respectively.
guidelines apply to test articles in nonclinical In addition to harmonizing the technical re-
studies or clinical supplies because they only cover quirements for the registration of new drugs in
the technical requirements for a new drug applica- the EU, the United States, and Japan, the ICH
tion (NDA) (see Chapter 5, Section 5.6 for more de- Guidelines attempted to standardize the termi-
tails). Nevertheless, the ICH guidelines do provide nology, which resulted in the replacement of
a useful framework for the development of some of the terms in common usage at the
nonclinical and clinical specifications. time. The terminology and definitions in the
One of the critical quality attributes (CQAs) United States Pharmacopeia (USP)/National
that plays prominently in the development of a Formulary (NF), European Pharmacopoeia (Ph.
specification is impurities because of the possible Eur.), and Japanese Pharmacopoeia (JP),
negative effect they can have on safety. There- together with many regional pharmacopeias,
fore, the establishment of appropriate acceptance have also been standardized through the ICH
criteria requires the close collaboration of several Q4A16 and Q4B17 guidelines. For example, the
disciplines, not just analytical development, term “appearance” has been replaced by

c
Formerly known as heavy metals.

I. Introduction
2.2 Regulatory requirements 13
TABLE 2.1 Summary of the ICH Quality (Q) Guidelines and those Multidisciplinary Guidelines (M) Relevant to
Specification Setting.

Numbera Titleb

Q1A Stability testing of new substances and products


Q1B Photostability of new substances and products
Q1C Stability testing: new dosage forms
Q1D Bracketing and matrixing design for stability testing: new substances and products
Q1E Evaluation of stability data

Q1F Stability data package for registration applications in climatic zones III and IV
Q2(R1) Validation of analytical procedures: text and methodology
Q3A(R1) Impurities in new DSs
Q3B(R1) Impurities in new drug products
Q3C(R5) Impurities: guideline for residual solvents

Q3D Impurities: elemental impurities


Q4A Pharmacopeial harmonization
Q4B Evaluation and recommendation of pharmacopeial texts for use in ICH regions
Q5A Viral Safety evaluation of biotechnological products from cell lines of human or animal origin
Q5B Analysis of the expression construct in cells used for production of r-DNA derived protein products
Q5C Stability testing of biotechnological/biological products

Q5D Derivation and characterization of cell substrates used for production of biotechnological/biological products
Q5E Comparability of biotechnological/biological products subject to changes in their manufacturing process
Q6A Specifications: test procedures and acceptance criteria for new substances and new drug products: chemical
substances
Q6B Specifications: test procedures and acceptance criteria for biotechnological/biological products
Q7 Good manufacturing practice guide for active pharmaceutical ingredients
Q8(R2) Pharmaceutical development
Q9 Quality risk management
Q10(R4) Pharmaceutical quality system

Q11 Development and manufacture of DSs (Chemical entities and biotechnological/biological entities)
Q14 Analytical procedure development
M4 Common technical document
M7 Assessment and control of DNA reactive (mutagenic) impurities in pharmaceuticals to limit carcinogenic risk)
M8 Electronic common technical document
a
The designation in parentheses refers to the most recent revision.
b
See http://www.ich.org/products/guidelines/quality/article/quality-guidelines.html for copies of the Guidelines and other details.

I. Introduction
14 2. General principles and regulatory considerations: specifications and shelf life setting

Drug Substance

Universal Tests Specific Tests

Physicochemical
Description Particle Size
Properties

Polymorphic Melting
Identification
Form Point/Range

Elemental
Assay pH
Impurities (Q3D)

Impurities Water Content Refractive Index

Organic Microbial Limits


Chirality
Impurities (Q3A) or Sterility

Residual
Solvents (Q3C)

FIGURE 2.1 Universal and specific tests for a new drug substance in ICH Q6A.

“description” and “heavy metals” has been the state (e.g., solid, liquid) and color of the new
replaced by “elemental impurities.” The term drug substance.” It is important to note that the
“related substances” has largely disappeared description relates to the DS or the DP itself,
from regulatory documents and the major phar- not to the primary packaging container. The
macopeias and replaced by “impurities” in the description of the DS should include color and
DS and DP but still persists in many internal any other distinguishing features. The descrip-
company documents. However, the use of the tion of the DP should include color, shape, size,
term-related substances may have some utility physical form (solid, semisolid, or liquid), and
in distinguishing impurities structurally related any other distinguishing features such as print-
to the DS from other structurally unrelated im- ing, debossing, or embossing. The guideline
purities, such as residual solvents and catalysts. goes on to state “If any of these characteristics
change during storage, this change should be investi-
2.2.1.1 Universal tests gated and appropriate action taken.”
Figs. 2.1 and 2.2 show the universal tests for
both new DSs and DPs, respectively.
2.2.1.1.2 Identification
2.2.1.1.1 Description Identification is a qualitative test to ensure the
DS or the DP is what it is claimed to be on the label
Description (formerly appearance) is defined
and the package insert. The identification test
in ICH Q6A1 as “. a qualitative statement about

I. Introduction
2.2 Regulatory requirements 15

Drug Product

Universal Tests Specific Tests

Description Oral Parenteral

Identification Tablets/Capsules Liquid Uniformity of Preservative


Dosage Units Content

Assay Uniformity of
Dissolution Dissolution Antioxidant
Dosage Units pH
Content
Impurities Particle Size
Disintegration pH
Distribution Microbial Limits Extractables

Organic Hardness/
Impurities (Q3B) Microbial Limits Resdispersibility Functionality
Friability Sterility
Testing
Uniformity of Preservative Rheological
Dosage Units Properties Endotoxins/
Content Osmolality
Pyrogens

Water Content Antioxidant Reconstitution


Time Particulate
Content Resdispersibility
Matter

Microbial Limits Extractables Water Content Reconstitution


Water Content
Time

Alcohol Content

FIGURE 2.2 Universal and specific tests for a new drug product in ICH Q6A.

should be specific for the DS and capable of unam- rotation) should be included in the specification
biguously distinguishing between DS and closely to distinguish the labeled enantiomeric form
related compounds (such impurities) that could from the unwanted enantiomer and the racemic
reasonably be expected to be present in the sample mixture. A separate chiral assay may be needed
(see Chapter 8 for a more detailed discussion of to determine the level of the unwanted enan-
description and identification). Organoleptic tiomer. Alternatively, the chiral identification
properties, such as odor and taste, are inappro- test and the chiral assay may be combined into a
priate and no longer used. The specificity of the single method. The chiral identification test may
identification of the DS in the DP should be not be needed in the specification of the DP pro-
demonstrated by the absence of interference vided it has been shown during development
from excipients. Consequently, spectroscopic that the drug does not convert to the unwanted
methods with high degree of specificity (such as enantiomer during manufacturing or storage. A
FT-IR, NIR, or solid-state NMR) are preferred for more detailed discussion on the development
the identification of NCEs because of their ability and validation of chiral identification tests is pro-
to distinguish differences in functional groups vided in Chapter 16. With appropriate validation,
and geometric isomers. When the DS is predomi- a single spectroscopic technique may be suitable
nantly a single enantiomer, a chiral identity for the identification of the chemical structure
test (such as chiral chromatography or optical and the physical form.

I. Introduction
16 2. General principles and regulatory considerations: specifications and shelf life setting

While chiral chromatography may be appro- where use of a non-specific assay is justified, other
priate for the identification of the desired enan- supporting analytical procedures should be used to
tiomer of NCEs, a single chromatographic achieve overall specificity. For example, where titra-
technique is not considered sufficiently specific tion is adopted to assay the drug substance, the com-
for the identification of the drug itself. Two chro- bination of the assay and a suitable test for impurities
matographic (orthogonal) procedures, which should be used.” The specification, development,
rely on different separation mechanisms (e.g., and validation of methods for assay and impu-
reversed-phase high-performance liquid chro- rities are discussed in more detail in Chapters
matography [HPLC] and capillary electropho- 9e11, respectively. If the drug is a salt, an assay
resis), different nonspecific spectroscopic tests for the counterion is usually used in develop-
techniques or hyphenated techniques involving ment and may be necessary for the commercial
the combination of chromatography and product if the salt is susceptible to disproportion-
nonspecific detection (e.g., HPLC with diode ation and the counterion is volatile. Replacement
array detection) may be appropriate if suitably of the counterion assay with an identification test
validated. for the counterion may be justified if the drug
When the labeled drug is a salt, a specific test does not disproportionate, the counterion is not
to distinguish the individual ions should be volatile, or both.
included in the specification for the DS. A single
identification test may be appropriate if the tech- 2.2.1.1.4 Impurities
nique is capable of distinguishing the neutral
Impurities are compounds or elements that
form of the drug from the salt (e.g., FT-IR).
are known to be present or likely to be present
Although a DS mix-up should be avoided by
in the DS or DP in trace quantities. The risk of
compliance with the cGMPs, some regulatory
other contaminants being present in NCEs or
authorities may require an identification test
products is minimized by the use of other control
for the counterion in the DP. A counterion assay
strategies in the cGMPs and GLPs. However,
may also be needed in the DP if disproportion-
certain contaminants in biotechnology products,
ation of the salts, followed by loss of a volatile
such as fermentation by-products, may be un-
acid (or base), has not been ruled out during
avoidable and are controlled during
development.
manufacturing and quality control of the final
product. The impurities guidelines are contained
2.2.1.1.3 Assay in four separate documents: ICH Q3A(R2) “Im-
Assay is a quantitative test method used to purities in New Drug Substances,”11 ICH
determine the content, concentration, or the pu- Q3B(R2) “Impurities in New Drug Products,”12
rity of the drug in the DS or the DP. Ideally, ICH Q3C(R8) “Impurities: Residual Solvents,”13
the assay method should be stability-indicating and ICH Q3D “Guideline for Elemental
and specific for the DS. Under certain circum- Impurities.”d14 ICH Q3A and Q3B, originally
stances, the use of a nonspecific assay method released in March 1994, were developed by the
or a method that is not stability-indicating (e.g., same Expert Working Group (EWG) in an
titration or UV-visible spectrophotometry) may attempt to develop consistency between the re-
be justifieddICH Q6A1 3.2.1.c states “[i]n cases quirements for DS and DP. Combining the two

d
The ICH process expanded the concept of testing for trace levels of impurities to include all potentially toxic ele-
ments, not just “heavy metals”dthe term which has been replaced by the term “elemental impurities” in most in-
ternational guidelines, regional guidelines, and pharmacopeias.

I. Introduction
2.2 Regulatory requirements 17
guidelines under one EWG achieved one of its leading to the development of a European
stated objectives of defining the identification, Guideline, an industry white paper, and then a
qualification, and reporting requirements of im- multidisciplinary ICH Guideline M7(R1)26
purities arising from the manufacture, process- “Assessment and Control of DNA Reactive (Muta-
ing, and storage of the DS (Q3A(R2))11 and DP genic) Impurities in Pharmaceuticals to Limit Poten-
(Q3B(R2)).12 Both ICH Q3A and Q3B have been tial Carcinogenic Risk” (discussed in more detail
updated twice, in October 1999 and February in Chapter 12). The ICH guidelines Q3A(R2)11
2002, to provide clarification and address incon- and Q3B(R2)12 are discussed in detail in Chapter
sistencies between the two guidelines. Although 11. Residual solvents (Q3C(R8))13 and elemental
ICH Q3A(R2)11 and Q3B(R2)12 cover impurities impurities (Q3D)14 in the DS and the DP are
structurally related to the DS itself, the term covered in detail in Chapters 13 and 14, respec-
“related substances” is disappearing from com- tively. Decision trees #1 and #2 in ICH Q6A1 pro-
mon usage because it is not used in the ICH vide guidance on the setting of acceptance
guidelines and has been replaced in the pharma- criteria for impurities in the DS and DP,
copeias by the term “impurities.” Other terms, respectively.
such as “organic impurities” or “ordinary impu-
rities,” are also in occasional usage. 2.2.1.2 Specific tests
Impurities arising during the manufacture, The specific tests and universal tests (Section
processing, and storage of the DS are defined 2.2.1.1) are part of the overall control strategy
in ICH Q3A(R2)11 and include starting materials, to ensure the drug is safe, is effective, and per-
by-products, intermediates, degradation prod- forms as expected, delivering the prescribed
ucts, reagents, ligands, and catalysts. The ICH dose of the drug either directly to site of action
Q3B(R2)12 defines impurities in the DP as degra- (e.g., topical or pulmonary products) or to the
dation products of the DS in the DP. Accord- site of absorption (e.g., oral products and inject-
ingly, impurities carried over into the DP do ables) in a consistent and predictable fashion.
not have to be monitored in the DP, unless The ICH guidelines on specifications (Q6A)1
they are also degradation products. This does divide the specific tests into those required for
not mean that DS impurities carried over into DS (Fig. 2.1) and DP (Fig. 2.2).
the DP can be ignoreddthe specificity of the
DP impurity method should be validated to 2.2.1.2.1 Drug substance
show that DS impurities, as well as excipients, The specific tests for NCEs (Fig. 2.1) are deter-
do not interfere with the determination of degra- mined by the chemical structure (including
dants or with the drug itself. The principle of not chirality), physical form (particle size, polymor-
requiring the control of the DS impurities in the phic forms), and hygroscopicity (water content)
DP extends to residual solvents (ICH of the DS. Other distinguishing physicochemical
Q3C(R8))13 and elemental impurities (ICH properties, such as melting point or melting
Q3D),14 provided a risk assessment (see ICH range, pH (of an aqueous solution), and refrac-
Q9, ref. 19) is conducted to confirm they are tive index, may also be useful. A test for
not introduced during processing of the DP or elemental impurities (ICH Q3D)14 may also be
from other sources such as excipients, equip- necessary, particularly if metal catalysts are
ment, and processing solvents. The ICH Guide- used in the manufacture of the DS. Decision trees
lines Q3A(R2)11 and Q3B(R2)12 recognize #3, #4, and #5 in ICH Q6A1 provide guidance on
“unusually toxic” impurities, such as mutagens the setting of acceptance criteria for particle size,
and neurotoxins may require special attention polymorphism, and chirality, respectively. The
but provide no specific recommendations, first type of microbial testing required depends on

I. Introduction
18 2. General principles and regulatory considerations: specifications and shelf life setting

the intended application of the DSdthe methods For liquid or semisolid dosage forms, unifor-
are described in the applicable pharmacopeia mity of the active ingredient across the batch is
(harmonized through ICH Q4A16 and Q4B17). assessed in process and at release by testing a
Microbiological attributes (Microbial Enumera- predetermined number of individual containers.
tion (USP <61>)27 and Tests for Specified Micro- Testing the distribution of the active ingredient
organisms (USP <62>))28 are required for any within single container at release and on stability
DS intended for nonsterile products. Decision may be appropriate if the potential exists for
tree #6 provides further guidance on setting the segregation of the formulation, or migration of
microbial quality attributes of the DS. Testing the drug, during packaging or upon storage. So-
for Sterility (USP <71>)29 and Bacterial lution formulations, by definition, are consid-
Endotoxins (USP <85>)30 or Pyrogens ered to be homogeneous and the assessment of
(USP <151>)31 are required for DS intended redistribution of the active ingredient during
for sterile products (injectables and ophthalmic storage is usually unnecessary (inadequate mix-
products). The requirements for sterile products ing should be detected by appropriate in-process
are discussed in detail in Chapter 25. testing). To ensure that the product remains
within specification throughout its shelf life,
antimicrobial preservatives, antioxidants, and
2.2.1.2.2 Drug product
other excipients (such as buffers) may be added
As discussed previously, the purposes of the to control the stability of the product. In these
product-specific tests are to ensure that the prod- cases, specific tests such as pH, antioxidant
uct performs as expected and the patient receives content, and preservative content may be
a reproducible dose of the prescribed drug that is appropriate.
delivered either to the site of action or to the site In general, more tests are required for liquid
of absorption. The DP-specific tests are divided products than for solid dosage forms. Mea-
into oral products and parenteral products, and surement of rheological properties of semi-
the section on oral products is further divided solids and liquids may be required if the
in solid and liquid dosage forms (Fig. 2.2). One delivery of the dug to the intended site of
of the primary objectives of the control of all action is affected by the viscosity of the
dosage forms is to ensure that the drug is product. Redispersibility testing is required
released from the formulation in a consistent for suspensions and emulsions, and reconstitu-
fashion, maintaining the dose-to-dose and tion time is required for products that are
batch-to-batch variability within appropriate manufactured in concentrated form (either a
specified limits. The dose of the active ingredient solid or a liquid) and mixed with a diluent
should be within specified limits of the label before dosing.
claim and is measured by the assay, which is As with DS, microbiological attributes (Micro-
an average value of the concentration of the bial Enumeration (USP <61>)27 and Tests for
drug across the batch. For unit dosage forms, Specified Microorganisms (USP <62>))28 (Staph-
such as tablets and capsules, the within-batch ylococcus aureus, Pseudomonas aeruginosa, Escheri-
variability is assessed by determining the unifor- chia coli, Salmonella enterica subspecies, and
mity of dosage units, typically using the same Candida albicans) are required for nonsterile
analytical method used for the assay. Uniformity products, and testing for Sterility (USP <71>)29
of dosage units is only tested at release for solid and Bacterial Endotoxins (USP <85>)30 or Pyro-
dosage forms because it is unlikely that the gens (USP <151>)31 is required for sterile prod-
active ingredient can migrate from one dosage ucts (parenteral and ophthalmic products) (see
unit to the next. also Chapter 25). Osmolality testing is required

I. Introduction
2.2 Regulatory requirements 19
for isotonic products such as parenteral products 2.2.2 Compendial requirements
and ophthalmic preparations.
One of the most challenging tests for solid While there is no regulatory requirement for
dosage forms (both oral products and implants) the registration of a new pharmaceutical to
is dissolution, which is designed to ensure that follow the test procedures described in the gen-
the active ingredient is released from the dosage eral chapters of a pharmacopeia, there are signif-
form and subsequently dissolved in the extracel- icant advantages to using compendial methods
lular fluids or close to the site of absorption. when possible. In particular, the compendial
(Note: for water-soluble, high-permeability methods have stood the test time, and most of
drugs, a disintegration test may be justified the key methods have been harmonized in the
instead of a dissolution test.) While it is desir- major pharmacopeias, including USP, Ph. Eur.,
able that the rate and extent of drug absorption and JP. Therefore, reviewing chemists and field
is predictable from the dissolution (in vitro/ inspectors are familiar with the details of most
in vivo correlation, IVIVC), this is often difficult compendial procedures. Consequently, the com-
to achieve, particularly when drug absorption is pendial tests do not have to be described in detail
controlled by biological membrane permeability in the marketing application and they do not
rather than the rate of dissolution of the drug in have to be updated when the procedures or
gastrointestinal tract. Even in the absence of an acceptance criteria are changed, provided the
IVIVC, the inclusion of a discriminating dissolu- application states that the product is tested ac-
tion test, which is capable of detecting batch-to- cording to current compendial methods, meets
batch variability and changes during storage the acceptance criteria in the pharmacopeia,
in the specification, is essential to ensure the and is not significantly modified. Therefore, it
reproducibility of a solid dosage. Disintegration may be inadvisable to reproduce a general chap-
of a solid dosage form (or erosion of matrix tab- ter or the acceptance criteria in the pharmacopeia
lets) is a prerequisite to the dissolution of the in an NDA because changes in the general chap-
active ingredient in a solid dosage form and ter may result in use of a wrong method or the
changes in disintegration rate may be predictive wrong acceptance criteria. However, any signif-
of changes in the rate of dissolution. Therefore, icant modifications of a compendial test or dif-
disintegration of solid dosage forms, together ference between listed acceptance criteria and
with friability and hardness, is usually those being used should be justified in the appli-
measured as in-process controls to allow any cation. The requirements for the validation, or
adjustment of process parameters during a verification of compendial methods, described
manufacturing run. in the pharmacopeial general chapters are dis-
The specific tests required for more cussed in detail in Chapter 23 and are usually
complex dosage forms, such as transdermal less than those required for the validation of a
delivery systems (TDS), topicals, and inhala- new nonpharmacopeial method, which are sub-
tion products, are not covered by ICH Q6A. ject to the full requirements of ICH Q2(R2).25
Complex TDS often require specialized General Chapter <1225> of the USP states “[t]
equipment to assess the quality and perfor- est procedures for assessment of the quality levels of
mance of the product, which are discussed pharmaceutical articles are subject to various require-
in detail in the various pharmacopeia and in ments. According to Section 501 of the Federal Food,
FDA Guidances. The tests and regulatory Drug, and Cosmetic Act, assays and specifications in
requirements for topical products are also monographs of the USPeNF constitute legal stan-
summarized in Section 2.2.2 and discussed in dards. The Current Good Manufacturing Practice
detail in Chapter 19. regulations [21 CFR 211.194(a)] require that test

I. Introduction
20 2. General principles and regulatory considerations: specifications and shelf life setting

methods, which are used for assessing compliance of in a pharmacopeial monograph may be a useful
pharmaceutical articles with established specifica- starting point for the development of a method
tions, must meet proper standards of accuracy and for the analysis of a new dosage form and the
reliability. Also, according to these regulations [21 establishment of acceptance criteria. The require-
CFR 211.194(a)2], users of analytical methods ments for the development, verification, and
described in USPeNF are not required to validate validation of methods in a pharmacopeia or pro-
the accuracy and reliability of these methods, but posed methods for inclusion in a pharmacopeia
merely verify their suitability under actual conditions are discussed in more detail in Chapters 3 and
of use. Recognizing the legal status of USP and NF 23, as well as in various other places throughout
standards, it is essential, therefore, that proposals this book.
for adoption of new or revised compendial analytical
procedures be supported by sufficient laboratory 2.2.2.1 Testing requirements
data to document their validity. The text of this infor- Although the attributes listed in the various
mation chapter harmonizes, to the extent possible, general chapters of the pharmacopeias apply
with the International Council for Harmonisation only to the requirements for the inclusion of a
(ICH) tripartite guideline Validation of Analytical new monograph, these attributes can provide
Procedures and the Methodology extension text, very useful references for the development of
which are concerned with analytical procedures specifications of new DSs and new DPs, particu-
included as part of registration applications submit- larly where national or international guidelines
ted within the EC, Japan, and the USA.”23 are inadequate or absent. Furthermore, some dif-
These statements in the USP imply that new ferences between compendial, national, and in-
methods to be included in a USP monograph ternational guidelines exist for certain types of
that are not covered by a general chapter must products and sponsors of NDAs are always rec-
be validated according to the General ommended to seek advice from regulatory au-
Chapter <1225>,32 which covers essentially the thorities to confirm the suitability of a
same requirements as ICH Q2(R2).25 Methods proposed specification before filing. The USP
already listed in a compendial monograph do builds on the taxonomy introduced in ICH
not have to be validated but simply verified Q6A,1 which divides the specifications of DS
when used for the first time in a particular labo- and DP into universal tests and specific tests.
ratory according to General Chapter <1226>,25 The universal DS tests in the USP are the same
provided they are used for the particular listed as those in ICH Q6A1: description, assay, identi-
product. It is important to note that General fication, and impurities. The USP also separates
Chapters <1225>32 and <1226>33 relate to the attributes required for inclusion of a new
USP methods for new or existing drugs specified DP monograph into universal tests (required
by a USP monograph. Additional verification or for all DPs) and specific tests, which depend on
validation of a method described in the USP may the type of product, the route of administration,
be required to demonstrate that the method is or both. The USP also distinguishes between
suitable for the analysis of new DS or DP. quality tests and performance tests, also accord-
Furthermore, it may be unreasonable to expect ing to the type of dosage form, the route of
that a method (especially HPLC methods) for administration, or both. The USP classification
the testing of a particular DP or DS listed in a of dosage forms is summarized in Fig. 2.3. The
pharmacopeial monograph will be suitable for universal quality tests, the specific quality tests,
the analysis of a new drug delivery system con- and the specific performance tests are described
taining a listed DS (an “old drug in a new prod- in detail in the first five general chapters of the
uct”). Therefore, an analytical method described USP and are summarized in Fig. 2.4e2.10.

I. Introduction
2.2 Regulatory requirements 21

Dosage Forms

Injections/Implants Oral Topical/Transdermal Mucosal Nasal/Inhalation


<1> <2> <3> <4> <5>2

Solutions Solids Creams Otic Aerosols

Powders for Tablets Gels Ophthalmic Powders


Solutions

Suspensions Capsules Nasal Sprays


Ointments

Granules
Liposomes Pastes Oropharyngeal Solutions

Powders for Powders Urethral


Suspensions Suspensions
Solutions
Liquids
Emulsions Lotions Vaginal

Solutions
Implants Foams Rectal

Emulsions
1
In Situ Gels Sprays Parenterals
2
Suspensions Nasal Gels and Ointments are covered by Chapter <3>

Microparticles Solutions/Powders Aerosols


/Granules for Solutions

Drug Eluting Solutions/Powders/ Solutions


Stents Suspensions /Granules for
Suspensions

Transdermal
Delivery Systems

FIGURE 2.3 Dosage forms defined in the first five general chapters of the USP.

2.2.2.2 USP general chapters <1> to <5> addition to identification, assay, and impurities,
as well as a number of tests that are specific to
The first five USP general chapters classify the type of product or route of administration
DPs according to their route of administration (Fig. 2.4). The specific tests for oral products
as Injections and Implants (<1>),34 Oral Prod- (<2>)35 are divided into solids and liquids
ucts (<2>),35 Topical and Transdermal Products (Fig. 2.5). General Chapter <3>36 divides the
(<3>),36 Mucosal Products (<4>),37 or Inhala- specific tests into those that apply to all topical
tion Products (<5>)38 and are summarized in and TDS and those that apply additionally to
Fig. 2.3. General Chapter <1> Injections and Im- TDS (Fig. 2.6). The testing requirements for
plants34 does not list description (which may be topical products are discussed in more detail
an oversight) but lists seven universal tests, in in Chapter 19. General Chapter <4>37 divides

I. Introduction
22 2. General principles and regulatory considerations: specifications and shelf life setting

Injections/Implants
<1>

Universal Tests Specific Tests

Identification
All Product Other Products14

Assay
Uniformity of
Dosage Units8

Impurities
Vehicles and Added
Substances9
Foreign and
Particulate Matter1 Antimicrobial
Effectiveness10

Sterility2
Water Content11

Bacterial
Endotoxins3 Aluminum
Content12
Container
Content4 Completeness and
Clarity of Solution13

Packaging5

Container-Closure
Integrity6

Labeling7

FIGURE 2.4 Universal and specific tests for injectable products and implants in USP <1>.

DPs for application to mucous membranes categories according to the type of dosage
into seven categories according to the site of form: inhalation aerosols, inhalation solutions,
administration: optic, ophthalmic, nasal, inhalation suspensions, solutions or drug
oropharyngeal, urethral, vaginal, and rectal for inhalation solution (nebulization products),
(Fig. 2.7). General Chapter <5>38 divides the inhalation sprays, and inhalation powder (see
specific tests for inhalation products into six Fig. 2.8). The specific tests for nasal products

I. Introduction
2.2 Regulatory requirements 23

Oral Products
<2>

Universal Tests Specific Tests

Description Solids Liquids

Deliverable
Identification Volatile Content1
Volume7

Alcohol
Assay Disintegration2
Determination8

Impurities pH9
Friability4

Microbial
Breaking Force5 Content10

Uniformity of Antioxidant11
6
Dosage Units

Extractables12

FIGURE 2.5 Universal and specific tests for oral products in USP <2>.

are divided into three categories: sprays, solu- As discussed previously, the performance
tions, and powders (Fig. 2.9). tests are intended to demonstrate that the pre-
One of the several complications, and potential scribed dose of the active ingredient in the DP
areas of confusion, in the classification and testing is delivered at a consistent predictable rate either
requirements of nasal products and inhalation directly to the site of action or to the site of ab-
products, arises from the fact that the USP re- sorption. The performance tests in the USP for
quirements for nasal sprays are described in Gen- oral, topical, transdermal, nasal, and inhalation
eral Chapter USP <4>30 and the requirements for products are summarized in Fig. 2.10. Although
inhalation products are described in USP <5>, the USP recognizes that systemic drug delivery
but the FDA guidelines for these types of prod- may occur intentionally or unintentionally from
ucts are contained in the same document: “Guid- drugs delivered to the mucosal membranes,
ance for Industry: Nasal Sprays and Inhalation there are no specific performance tests described
Solution, Suspension and Spray Products e Chemis- in General Chapter <4>.37 Similarly, there are
try, Manufacturing and Controls Documentation.”39 no performance tests for parental products listed

I. Introduction
24 2. General principles and regulatory considerations: specifications and shelf life setting

Topical and Transdermal


Products
<3>

Universal Tests Specific Tests

Additional TDS
All Products
Specific Tests

Description Uniformity of
Particle Size Peel Adhesion Test Cold Flow Test
Dosage Units

Identification Release Liner Peel


Crystal Formation Shear Test
Water Content Test

Assay
Microbial
Minimum Fill9 Tack Test Static Shear Test
Content

Impurities Apparent Probe Tack


Antimicrobial Leak Test
Preservative Content Viscosity Method

Antioxidant Uniformity in Rolling Ball


Content5 Containers Method

pH6

FIGURE 2.6 Universal and specific tests for topical and transdermal products in USP <3>.

in General Chapter <1>,34 despite the fact that entities”), the pharmacological activity is deter-
many injectable products, such as implants and mined by the chemical structure (including any
subcutaneous or intramuscular injections, are specific stereochemical arrangements). For large
intended for controlled or sustained delivery. molecules, produced by biotechnology or bio-
(One exception to this is parenteral emulsions, logical processes, pharmacologic activity de-
which are tested for globule size (USP <729>), pends not only on the chemical structure but
which may affect release rate of the drug from also on the conformational structure and post-
the emulsion.) In these cases, appropriate translational modifications. Therefore, the spe-
in vitro release rate tests should be included in cific tests described in ICH Q6B2 may be
the specification. required in addition to, or instead of, those
described in Q6A1 to provide a complete speci-
fication of a biotechnological product. As a
consequence of the need to specify the confor-
2.2.3 Biotechnology products mational and posttranslational characteristics,
(macromolecules) and biological products the number and complexity of the tests in the
A basic principle of molecular pharmacology specification of biotechnology products may
is that a drug must be present in solution at the be greater than what is required for a NCE.
site of action to exert its biological activity. For For example, more than one test is usually
small molecules (also known as “chemical required for the identification of a biotech-

I. Introduction
2.2 Regulatory requirements 25

Mucosal
<4>

Microbial Particulate and Aerosols – see Buccal Patches – Microbial Microbial Foams – see
Enumeration Foreign Matter Fig. 2.6 see Fig. 2.4 Enumeration Enumeration Vaginal Foams

Specified Gels – see Fig. 2.4 Gels – see Fig. 2.4 Specified Specified Suppositories
Organisms Minimum Fill Minimum Fill Organisms Organisms Softening Time

Antimicrobial Particulate Size Ointments – Ointments – Gels – see Fig. 2.4 Ointments –
Effectiveness and Distribution see Fig. 2.4 see Fig. 2.4 Minimum Fill see Fig. 2.4

Antimicrobial Antimicrobial Sprays – Sprays – Creams – see Fig 2.4


Agents-Content Preservative see Fig. 2.6 see Fig. 2.6 Minimum Fill

Solutions and Solutions – Tablets –


Suspension see Fig. 2.6 see Fig. 2.3

Physical
Appearance

FIGURE 2.7 Universal and specific tests for mucosal products in USP <4>.

nology product and several tests may be 2.2.4 Regional differences


required for the determination of biological ac- Despite the efforts of the ICH, there are some
tivity (potency and purity). regional differences in the expectations of the
The ICH guideline on the specification of various regulatory authorities. For example,
biotechnology products (Q6B)2 divides the the EU, in contrast to the United States, typically
attributes into DS and DP. In contrast to the requires more stringent (“tighter”) acceptance
specification of chemical entities (Q6A),1 Q6B2 criteria at release for those attributes that are ex-
makes no distinction between universal tests pected to change during the shelf life, to ensure
and specific tests for biotechnology products or that the product stays within specification
biological products. However, the ICH specifica- throughout the shelf life. The difference between
tion guidelines for both DS and DP contain the requirements in the EU and United States
requirements for appearance and description, can be attributed to the fact the USP requires
identity, purity and impurities, potency and that the DS and DP meet the requirements in
quantity. The ICH guideline on the specification the applicable USP monograph throughout the
of biotechnology products also contains general shelf life. Although the US Food and Drug
tests applicable to all DPs and additional tests Administration (FDA) strives to meet both the
applicable to specific dosage forms. Additional USP requirements (see Section 2.1.2) and the re-
information on the specification of biotech- quirements of the ICH, the USP represents the
nology products is provided in Chapters 21 highest legal standard in the United States as
and 22. defined in the 1906 Pure Food and Drug Act.

I. Introduction
26 2. General principles and regulatory considerations: specifications and shelf life setting

Inhalation Products
<5>

Universal Tests Specific Tests

Inhalation Inhalation Inhalation Solution or Drug


Inhalation Spray Inhalation Powder
Aerosols Solutions Suspension for Inhalation

Description Content Particle Size Color/Clarity upon


Water Content Plume Geometry Water Content
Uniformity Distribution Dissolution

Identification Foreign Particulate Preservatives and See Inhalation Solutions See Inhalation Solutions Foreign Particulate
for Other Tests
Water Content
Matter Stabilizers for Other Tests Matter

Assay See Inhalation Solutions


Leachables Sterility for Other Tests Microbial limit

Impurities Foreign Particulate Content Uniformity


Spray Pattern
Mater (premetered)

Microbial Limit pH Leachables

Alcohol Content Osmolality Net Content


(device metered)

Net Fill Weight Leachables Residual


Solvents

Leak Rate Net Fill Weight

Weight Loss

FIGURE 2.8 Universal and specific tests for inhalation products in USP <5>.

Therefore, when there is a conflict between the opportunity for different release and stability
USP and ICH, the FDA will defer to the USP, specifications for marketing applications of
although the requirements in the pharmacopeia NCEs in the EU, but not in the United States.
only define what is expected for the inclusion of That being said, it is becoming more common
a new monograph and do not apply directly to for firms to file release and stability specification
an NDA. Through the efforts of the ICH Expert worldwide because this simplifies the applica-
Working Group Pharmacopoeial Harmonisa- tion process. Separate release and stability spec-
tion, ICH Q4,15 ICH Q4A,16 and ICH Q4B,17 ifications are always required for biotechnology
many of the general chapters in the major phar- products and biologicals as described in ICH
macopeias (USP, Ph. Eur., JP) have been harmo- Q6B. One area of particular interest is the
nized, which means the test procedures rapidly growing markets in the emerging na-
described in the general chapters are either the tions, particularly Brazil (ANVISAe), which is
same or have been determined to be equivalent. developing its own regional standardsdthis
However, one significant area that remains topic is discussed in a recent review by
unharmonized in the ICH regions is the Huynh-Ba and Beumer-Sassi.40 Many countries

e
Ag^encia Nacional de Vigil^
ancia Sanit
aria.

I. Introduction
2.3 Specification setting process 27

Nasal Products
<5>

Universal Tests Specific Tests

Nasal
Nasal Sprays Solutions Nasal Powder

Description Preservative/ Preservative/ See Inhalation


Leachables Leachables
Stabiizer Assay Stabiizer Assay Powder (Fig. 2.6)

Identification Content Uniformity Foreign Particulate


(premetered) Net Fill Weight Matter
Net Fill Weight

Assay Particle Size


pH Microbial Limit pH
(suspension)

Impurities Foreign Particulate


Osmolality Viscosity Test Osmolality
Matter

Spray Pattern Viscosity Test

Sterility
Microbial Limit
(Premetered)

FIGURE 2.9 Universal and specific tests for nasal products in USP <5>.

outside the original ICH regions have adopted specifications. Thus, the ICH requirements allow
the ICH Guidelines; however, other require- acceptance criteria to be based on qualified levels
ments may also apply in the Association of or maximum allowable daily exposures; howev-
Southeast Nations (ASEAN) regions, South er, some regulatory authorities may require
and Central America, Africa, Australia, and tighter limits based on historical batch data.
Canada. The process of setting specification starts with
the identification of CQAs that are indicative of
the safety, efficacy, and quality of the product.
2.3 Specification setting process The next step is to couple the CQAs with global
regulatory requirements to establish specifica-
Setting specifications is a complex and tions from a holistic and overall control strategy
involved process, requiring the synthesis of in- perspective. Finally, the acceptance criteria or
formation from various sources, including data numerical limits of the specifications are deter-
from preclinical and clinical trials, analytical mined using appropriate statistical methods.
method development, stability studies, process
validation, and regulatory guidelines. Tradition- 2.3.1 Identification of critical quality
ally, setting specifications was compliance-
attributes
driven and largely relying on a small number
of commercial-scale batches used for marketing A risk assessment process is used to
approval. In recent years, there has been a shift determine CQAs, which begins with a criticality
from the traditional “test to compliance” to a analysis of potential impact of all quality attri-
risk-based and life cycle approaches for setting butes on activity, the pharmacokinetic/phar-

I. Introduction
28 2. General principles and regulatory considerations: specifications and shelf life setting

Performance
Tests

Oral Topical/Transdermal Nasal/Inhalaon


<2> <3> <5>

Drug Release Nasal/Inhalaon


Dissoluon
<724> <601>
<711>

Apparatus 1 Apparatus 5 Delivered-dose


(Basket) (Paddle Over Disk) Uniformity

Apparatus 2 Apparatus 6 Droplet/Parcle


(Paddle) (Cyclinder) Size

Apparatus 3
(Reciprocang
Apparatus 7 Aerodynamic Size
Cyclinder) (Reciprocang Holder) Distribuon

Apparatus 4
(Flow-Through Cell)

FIGURE 2.10 Performance tests for oral (USP <2>), topical and transdermal (USP <3>), and nasal and inhalation
(USP <5>) products.

macodynamic (PK/PD) relationship, safety, criticality is quantified as a total risk score,


and immunogenicity. There are many tools which is the function of severity and probability
such as failure effect mode analysis that can of occurrence. Overall risk is assigned a score
also be used to determine the CQAs (FDA, ranging from 0 to 9, depending on the severity
2006). In the example shown in Table 2.241 the and occurrence (Table 2.2). For example, a
severity score of 3 and an occurrence score of
3 are assigned a risk score of 5, and a severity
TABLE 2.2 Risk ranking based on severity and score of 5 and an occurrence score of 5 is
occurrence. The total risk score is
defined as the product of severity and assigned a risk score of 9 and so one. The low-
probability of occurrence. risk, moderate-risk, and high-risk scores corre-
spond to risk scores 3, 4  scores 6, and
5 5 6 7 8 9 scores 7, respectively. An attribute with “low
4 4 5 6 7 8 risk” designation is considered noncritical and
Severity

3 3 4 5 6 7 routine monitoring is not required. Depending


2 2 3 4 5 6 on the extent of prior product knowledge, an
1 1 2 3 4 5
attribute of moderate risk may be tested
0 1 2 3 4 5
Occurrence
through routine monitoring or characterization
only. Finally, an attribute having a high-risk
score is deemed to be a CQA and specification
of that CQA is required.

I. Introduction
2.3 Specification setting process 29
Once identified, the appropriate ranges of marketing approval. These approved specifica-
CQAs are determined through design of experi- tion limits may require updating as commercial
ments as part of the QbD development program manufacturing experience is gained and data
(see also Chapter 4). The CQAs can also form from batches become available. This is in keep-
the basis of a comparability protocol included ing with the recent regulatory requirement of
in the Common technical document (CTD) to continued process validation and verification.
define the filing requirements for any postap-
proval changes to the API, formulation, or 2.3.2.2 Frame of reference
manufacturing processes. As pointed out by Burdick et al.,42 one com-
As previously discussed, various regulatory mon mistake in setting acceptance limits is the
guidelines regarding specifications exist. Of lack of clarity of the frame of reference for
particular note are ICH Q6A and ICH Q6B for intended use of the specification. Here the
chemicals and biologicals, respectively. “frame of reference” refers to the sampling pop-
Although the two guidelines attempted to ulation and parameter(s) of interest for statistical
harmonize specification requirements across inference. For example, it is important to under-
different regions, the final list of tests should be stand if the acceptance limits are intended for in-
determined on a case-by-case basis because the dividual units from a batch as in a sterility test or
specific requirements are not totally harmo- the average of the batch as the case of assessing
nized. It is also important to note that it is incum- the potency of the batch. As the variability
bent on the sponsor to propose and justify in the individual measurements is larger than
specifications. This entails the identification of that in the average, acceptance limits can be
CQAs followed by establishment of appropriate either too wide or too narrow, thus inflating a
acceptance criteria. consumer’s or producer’s risk. Yang et al.41
consider an influenza vaccine for which a po-
tency assay is performed as part of batch release
2.3.2 Considerations in setting test. As the purpose of the test is to ensure that
acceptance criteria the potency of the batch is within the specifica-
tion limits, 6.5e7.5 log10 titer, the intent of the
2.3.2.1 Data sources assay is to estimate the batch potency. For this
Establishment of acceptance criteria relies on assay, 12 samples from the batch are tested, giv-
data from various sources, including nonclinical ing rise to 12 readouts. The assay result is re-
and clinical experiences, historical knowledge ported as the average of the 12 measurements
of the product or similar products in the and evaluated against the above acceptable
same class, analytical method variability, limits. However, if an assay is intended to assess
manufacturing process capability, and regulato- residual host cell DNA in the product which may
ry and pharmacopeial requirements. Although have unintended safety concerns, specification
experience with nonclinical and clinical batches limits should be set for individual vials. The sub-
is most relevant, data are often limited as there ject of averaging and uniformity of dosage units
are typically only a few batches of the product for chemical entities is discussed in more detail
available and manufactured at noncommercial in Chapter 11.
scale. As a result, setting acceptance criteria is
an iterative process, starting with provisional 2.3.2.3 Sources of variation
limits for product release for nonclinical and A manufacturing process is influenced by
clinical batches, which evolve over time and various sources of variation such as raw mate-
ending with establishing a set of limits for rials and environment factors. When using

I. Introduction
30 2. General principles and regulatory considerations: specifications and shelf life setting

statistical process capability to set acceptable relevant joint acceptance ranges for the CQAs.
limits, it is important to account for the full range Schenerman et al.45 consider a case where an im-
of variability.41 This necessitates the use of data purity safety factor (ISF) is used to link to the
obtained during the development of the process toxicity of an impurity to the maximum accept-
up to the process for commercial production. It is able level in the product through the following
common that results from 20 to 30 batches of function:
biotechnology products are needed to encom-
ISF ¼ LD50 =r (2.1)
pass all sources of variation. A smaller number
of batches may be required for NCEs. Equally where LD50 is the amount of an impurity that re-
important is appropriate applications of experi- sults in lethality in 50% of animals tested, and r is
mental design and statistical analysis to estimate the maximum amount of an impurity in the final
the variability and set specifications. An example product dose. The higher the ISF, the lower is the
by Yang et al.44 shows that failing to correctly es- safety risk caused by the impurity. If a lower
timate the variability in the mean of 3 determina- limit on the ISF is available (for example, from
tions results in a narrow acceptance range. regulatory guidelines), it can be translated into
Knowing that there are usually a limited number a bound on the maximum amount of impurity
of batches available before marketing approval, in a final product dose.
statistical methods such as tolerance intervals
(see Section 2.3.4) may be used to compensate 2.3.2.5 Multivariate specifications
for the lack of knowledge about the sources of Because a specification consists of a list of
variation.42 tests, some of which may be correlated, failure
to account for such correlations may result in
2.3.2.4 Clinical relevance an inflated risk to the consumer or the
Although acceptable limits based on statisti- producer.44,46 For example, Yang et al.47,48 noted
cal process capabilities are sometimes used as that for certain biotechnology products, DS im-
the acceptable limits, clinically relevant limits purities can promote aggregation exacerbating
are most appropriate as they directly link the immunogenicity. It is critical to understand the
CQA with the product safety and efficacy. In relationship in setting specification limits for
the literature, some efforts have been made to- both quality attributes. In addition, because
ward this purpose. For example, Capen et al.43 correlated tests may result in redundant infor-
used results from a clinical dose-ranging study mation and incur unnecessary costs, it is of great
to verify statistically based acceptable limits. benefit to identify a smaller set of “orthogonal”
Yang et al.44 provided an example, demon- tests.50 In this case, identification of CQAs
strating how acceptable limits of a potency assay should not be done in isolation; correlations
for influenza vaccine of live virus can be estab- among potential CQAs should be considered.
lished based on statistical modeling that con-
nects the assay titer with clinical performance. 2.3.2.6 Specifications in early development
Another example by Yang44 describes a method The previous discussions have focused pri-
that provides a functional relationship between marily on late development specifications and
three correlated CQAs of a monoclonal antibody specifications to be included in the marketing
and a surrogate efficacy marker, namely, area dossier. A working group of an industry group,
under the drug concentration curve. Such a link- the IQ Consortium, has published an article on
age allows for an assessment of the impact of “Early Development GMPs for Small-Molecule
changes in these CQAs on the product efficacy Specifications. An Industry Perspective.”51 This
and also allows for the establishment of clinically article emphasizes the fact that very little

I. Introduction
2.3 Specification setting process 31
information may be available to support firm • Ensure that the correct dosage is administered
specifications for the DS and the DP in early in the nonclinical studies
development. Therefore, “early development • Determine the correct potency value of the DS
specifications should focus on those tests and to ensure proper dosing of the animals
acceptance criteria determined to be critical for • Quantify impurities for nonclinical
the control of product quality and supported qualification (establish the initial impurity
by preclinical (safety) and early clinical safety profile).
studies.” In that paper, the authors propose stan-
The paper goes on to emphasize that the initial
dardized early phase tests and acceptance
acceptance criteria for early clinical batches are
criteria for both the DS and the DP. They also
targets based on the results of the initial nonclin-
differentiate between test results that are to be
ical studies. They further emphasize the value of
reported to the agency at release and on stability
using the same batch of DS in both the early
from internal tests and acceptance criteria that
nonclinical studies and the FIH studies, in which
are not part of the formal specifications. The pa-
case the impurities are inherently qualified (given
per differentiates between the early nonclinical
the appropriate safety margins). Table 2.3 pro-
batches where there are no formal (regulatory)
vides the standard specification for a DS in early
specifications and first-in-human (FIH) batches,
development as an illustration of the approach.
where the aims of the former are to

TABLE 2.3 Example of a specification for a drug substance in early development.

Testing

Attribute Proposed acceptance criteria Release Internala Stability

Description Range of color description þ  þ


Identification Spectrum conforms to reference þ  
Counterion assay Report result þ  
Assay 97.0%e103.0% on anhydrous solvent free basis þ  þ
Impurities Individual NMT 1.0% total NMT 3.0% þ þ þ

Chiral impurity NMT 1.0% þ þ þ


Residual solvents ICH Q3C or other justified limits for solvents þ þ þ
in final synthetic step

Mutagenic impurities ICH M7 limits þ þ þ


Elemental impurities ICH Q3D limits e þ þ
Water content Report results  þ þ
Solid form Report results  þ þ
Particle size Report results  þ þ

Residue on ignition Report results  þ þ


a
Internal testing can be performed in addition to or in replacement of release testing in the final drug substance. Internal testing may have target acceptance
criteria that are tighter than the release testing criteria.
Adapted from Zhang, S., Coutant, M., O’Connor, D., Szulc, M., Trone, M. D., Swanek, F., Wong-Moon, K., Yazdanian, M., Yehl, P., Ge, Z., McElvain, J. S.,
Miller, S. A. Early Development GMPs for Small-Molecule Specifications. An Industry Perspective (Part IV). Pharm. Technol. 2012, 36 (10). http://www.
pharmtech.com/early-development-gmps-small-molecule-specifications-industry-perspective-part-v.

I. Introduction
32 2. General principles and regulatory considerations: specifications and shelf life setting

See Chapter 5 for more details on specification upper ð1 a =2Þ100th percentile of the t-
setting in clinical development. distribution with n1 degree of freedom. The
factor kn;a;p can be approximated by52
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
u
2.3.3 Statistical tools for setting uvð1 þ 1=nÞz2ð1pÞ=2
acceptable limits kn;a;p ¼t (2.5)
c21a;v
There are three types of statistical intervals,
which are often used in setting specifications. with kn;a;p ¼ c21a;v being the (1-a)100th percen-
They are confidence, prediction, and tolerance tile of the chi-square distribution with degrees
intervals. Which interval is used to set the spec- of freedom n and the sample variance s2 : Values
ification depends on the intended purpose of of kn;a;p can be found in published tables.
the specification. For example, a specification The intervals in Eqs. (2.2)e(2.4) are two-sided.
aimed at ensuring product potency is usually One-sided intervals can be similarly constructed
aimed at the average performance of the in keeping with the intent of the specifications.
manufacturing process. In this situation, confi- For example, for an impurity test, only an upper,
dence interval is appropriate to use in calculating one-sided acceptable limit is of interest. In
the specification limits. On the other hand, a test addition, in many analytical methodologies, a
concerning the product safety is more focused on skewed or nonnormal distribution is seen when
individual outcome. Therefore, prediction inter- calculating the reportable values. This is a com-
val is more suited for establishing the acceptance mon occurrence for methods for bio-
criteria. In addition, a prediction interval is also pharmaceuticals, which are calculated using a
useful for setting the acceptable range for an log scale for the underlying doseeresponse
OOS investigation. If one is interested in the curves. It is a common practice to perform a
long-term performance of a large proportion of transformation to normalize the data. Such data-
samples (say, tablets) of batches from a sets are often said to be “log-normally distrib-
manufacturing process, a tolerance interval uted.” Typical transformations include log, ln,
should be used to set the specification. Assuming and BoxeCox transformations. Biological po-
that the data are normally distributed, the (1-a) tency assays, titer-based assays, and many
100% confidence interval, (1-a)100% prediction enzyme-linked immunosorbent assay (ELISA)
interval, and (1-a)100% tolerance interval with require transformation before performing any
p100% coverage are given, respectively, by of the following calculations. Therefore, the
 pffiffiffi pffiffiffi previous statistics discussed above should be
X  t1a=2 ðn  1Þs = n; X þ t1a=2 ðn  1Þs = n calculated utilizing a transformed dataset.
When using the tolerance interval to set the
(2.2) acceptable criteria, the limits have an intuitive
 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
X  t1a=2 ðn  1Þs = 1 þ 1=n ; interpretation. For simplicity, we assume the
quality attribute is impurity. Let X be the test
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi  value, and mT be the population mean. The upper
X þ t1a=2 ðn  1Þs = 1 þ 1=n (2.3)
specification limit is l þ mT , which is set to be
  equal to the one-sided tolerance limit which
X  kn;a;p s; X þ kn;a;p s (2.4)
covers p100% of the population with (1-a)
where X ¼ X1 þ.þX n
n
is the sample mean and s2 ¼ 100% confidence, which is denoted as TL(a, p).
Pn
Let qX ðpÞ be the p100% percentile of the distri-
ðXi XÞ
2

i¼1
the sample variance. t1a=2 ðn 1Þ is the bution of X. Theoretically, it can be shown that
n1

I. Introduction
2.4 Shelf life and retest date 33

FIGURE 2.11 Illustration of when the one-sided upper specification limit is set to be the one-sided upper tolerance limit
which covers p100% of population with (1-a)100% confidence, there is (1-a)100% confidence that the probability for X
to be within the specification limit exceeds p100%.

TL(a, p) is the (1-a)100% confidence interval and supply chains for chemical entities. Many
of.qX ðpÞ45 The fact that TL(a, p) ¼ lþ mT implies biopharmaceuticals have refrigerated or frozen
that with (1-a)100%, confidence lþ mT  qX ðpÞ storage requirements. Many of the newer bio-
because l þ mT  qX ðpÞ is equivalent to Pr(X - pharmaceuticals, such as cell therapies, have
mT < l) > p. Therefore, it can be concluded extremely short shelf lives, often shorter than
that with (1-a)100% confidence Pr(X - mT < l) 2 weeks. In general, shorter shelf lives at
> p) holds. In other words, with (1-a)100%, refrigeration temperature are reserved for special
the probability for X to be within the specifica- cases or where the stability of the product does
tion limit exceeds p100%. The above example not allow room temperature storage for
is illustrated in Fig. 2.11. 18e24 months.
Irrespective of the stability profile of the prod-
uct, an accurate estimate of shelf life is critical.
This is usually accomplished through a formal
2.4 Shelf life and retest date stability study, in which at least three batches
of the product are tested, and a regression anal-
Because both the DS and the DP can degrade ysis is performed to determine the shelf life as
over time, it is important that stability studies is outlined in ICH Q1E.9 Specifically, the stability
are carried out to estimate the shelf life such study consists of
that the product remains safe and efficacious
and performs as expected within the expiry 1. selection of the time points at which stability
dating. In practice, a shelf life of at least 18 samples are collected and tested;
months with storage at room temperature is 2. fitting statistical models to the measured
preferred to ensure manageable inventories results;

I. Introduction
34 2. General principles and regulatory considerations: specifications and shelf life setting

3. estimating the shelf life, which is defined as taken, the design of the stability study based
the time point at which the lower 95% on optimal statistical criteria would render
confidence limit intersects either the lower more a robust estimate of the product stability
specification limit (LSL) or the upper profile.
specification limit (USL). Fig. 2.12 shows simulated data designed to
For some attributes, there may be a one-sided demonstrate the calculation of shelf life (in this
specification limit if the change can only be in example: assay) for a product with a degradation
one direction, for example, impurities, in which rate of 0.5% per month at 25 C/60%RH. Note:
case there is only a USL. Some attributes may This illustration uses one batch for the estimation
have one or two limits depending on the type of shelf life. In practice, several batches will be
of dosage form; for example, for the dissolution used. It is tempting to set the shelf life at
of an immediate-release tablet, an LSL limit is 25 months (Fig. 2.12) based on the intersection
required. For a controlled-release tablet, both of the extrapolated data and the LSL of 90%.
an LSL and a USL for dissolution are required However, based on the previous discussion,
because the drug must be released at a defined there will be determinate (random) errors in
rate. As estimation of the stability characteris- the estimation of the estimated value of the assay
tics, such as rate of degradation and shelf at the LSL. Therefore, a more statistically valid
life, depends on when the sampling points are approach to the estimation of the shelf is to
120
110
100
Assay (%)

90
80
70

0 5 10 15 20 25 30

Month

FIGURE 2.12 Calculation of shelf life (based on assay) for a product with a degradation rate of 0.5% per month. The solid
line is the predicted mean value while the curve and horizontal dashed lines are the lower 95% confidence limit of the predicted
mean value and lower specification limit, respectively. The shelf life is determined to be the time point at which the lower 95%
confidence interval of the mean predicted value intersects the lower specification limit.

I. Introduction
2.5 Release and stability specification 35
calculate the value of the assay at the point specification will result in more batches failing
where the lower 95% confidence interval limit at release. Conversely, too loose a release specifi-
for the predicted assay value at a given time cation can result in a greater number of batches
point intersects the LSL (e.g., Fig. 2.12) (see failing the stability specification during storage.
ICH Q1E: Evaluation of Stability Data). Using Several considerations need to be given to set
the latter approach, the shelf life is estimated to appropriate release limits. They include vari-
be 20 months. ability in the estimated attribute value at release
In contrast to small molecules, biopharma- and uncertainty with degradation rate estimate.
ceutical shelf life calculations are not usually Consider a situation where the quality attribute
calculated based upon accelerated tempera- is potency, which decreases over time. The lower
tures. It has been shown that the complexity of release limit (LRL) and upper release limit (URL)
the active ingredient and the requirement for a may be set at52
specific three-dimensional structure is not rffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
conducive to using various models, such as the S2
LRL ¼ LSL þ bT þ t1a;df S2L þ (2.6)
Arrhenius equation, to estimate real-time stor- n
age stability. Therefore, only real-time storage rffiffiffiffiffi
data at the proposed storage temperature are S2
URL ¼ USL  t1a;df (2.7)
typically accepted by the regulatory authorities n
for establishing the shelf life of biotechnology where T is the shelf life, b is the average degrada-
products. It has been proposed to the World tion rate, which is obtained from a stability study,
Health Organization (WHO) and other govern- and bT represents the total loss due to degrada-
ment regulatory authorities that additional tion over the shelf life; SL ¼ SEðbÞ  T is the stan-
real-time data points for biopharmaceutical dard error associated with the total degradation
products be collected rather than those loss bT; Sis variability in the estimate attribute
recommended by the ICH Guidelines for the at release, which is estimated by the mean square
calculation of shelf life. error; n is the number of samples tested at release;
and t1a;df is the 100ð1  aÞth percentile of the cen-
tral t-distribution with degrees of freedom (df)
2.5 Release and stability specification that can be estimated using the Satterthwaite
approximation54:
As a DP often degrades over time, width of
 2
the target values is set, either by in-house limits S2
or in the regulatory specification, at product S2L þ
n
release to ensure that the product does not go df ¼  2 2 (2.8)
 2 2 S
out of specification before expiration. By conven- SL =ðnb  1Þ þ =ðn  1Þ
tion, the acceptance criteria for assay (potency) in n
the release specification are typically 95.0%
e105.0% of label and the typical acceptance Fig. 2.13 shows graphically how the afore-
criteria in the shelf life specifications are 90.0% mentioned factors are considered to ensure the
e110.0% of label. (The use of release and shelf product to remain above the LSL at the end of
life specifications for assay (potency) is discussed the product shelf life.
in more detail in Chapter 9.) Thus, tightening the The use of release and stability specifications
release specification decreases the likelihood that is one area in ICH Q6A that is not harmonized.
the product will fail the stability specification In the United States, a product must meet a sin-
during storage. However, too tight a release gle specification at release and throughout the

I. Introduction
36 2. General principles and regulatory considerations: specifications and shelf life setting

FIGURE 2.13 Release limits taking into account the lower specification limit (LSL), the total loss of potency over the expiry
period of 24 months, and uncertainties associated with the estimated potency at time zero and degradation slope estimate.
Adapted Ref. Yang, H. Novick, S., Roskos, L. Interpretation and Treatment of Data. In Statistics for Biotechnology Process Development;
Coffey, T.; Yang, H., Eds Vols. 1e37; CRC Press, 2018.

shelf life (this is also generally true for a pharma- of purity than the samples of DS or DP to be
copeial monograph). By contrast, in the EU, tested may be preferred to minimize interference
separate specifications are required at release from impurities or other contaminants during
and on stability. However, in the absence of a calibration. When a highly pure sample of the
regulatory release specification, tighter “in- DS is required and difficult to obtain, the refer-
house” release specifications are generally used ence standard sample may be recrystallized or
to ensure that the product will meet the regulato- otherwise purified from a batch of the API.
ry specification throughout its shelf life. If this is When the DS is a salt, it is acceptable to use the
done, it should be noted that the US regulators neutral form of the drug or a different salt form
may treat the “in-house” release specification as the reference standard, provided the appro-
just like any label specification when deter- priate correction factors are included in the
mining if a reported value is an OOS and require calculation of its puritydthis may be necessary
a thorough formal OOS investigation. if the DS is unusually unstable or difficult to
obtain. The storage conditions, sampling instruc-
2.6 Reference standards tions, and requalification dates should be care-
fully controlled and documented to minimize
Most qualitative and quantitative analytical the risk of contamination or degradation.
methods in pharmaceutical analysis require the The tests used to characterize a reference stan-
use of an external reference standard, which is dard are usually based on those used to charac-
typically taken from a batch of the DS that is terize the DS. However, full characterization of
considered to be representative of the DS in the the reference standard also involves additional
analytical sample. In certain situations, a batch procedures not used during routine testing to
of reference standard that has a higher degree confirm its identity and determine its purity.

I. Introduction
2.6 Reference standards 37
When a reference standard is difficult to obtain time (RRT), or relative retention factor (Rf) is
in sufficient quantities, a “working standard” acceptable (this topic is discussed in more detail
traceable to the reference standard may be in Chapter 9).
qualified for use in routine analysis.

2.6.2 Quantitative tests


2.6.1 Qualitative tests
2.6.2.1 Drug substance
Identification and description of the DS
Quantitative procedures require knowledge
either in the API or in DP are the main qualita-
of the purity (P) of the reference standard for
tive tests in the specification. As discussed
the DS, which is defined as the difference be-
earlier in Section 2.2.1.1.2, identification is con-
tween the sum of all the components in the refer-
ducted using one specific spectroscopic test
ence standard sample (qtotal) and the sum of the
(such as FT-IR) or two nonspecific tests such
components in the sample other than the drug it-
as HPLC combined with an offline spectro-
self (qother), expressed as a percentage, according
scopic test or online diode array detection. The
the following equation:
identity of the drug is confirmed by comparison
 
of the sample spectrum with an archived spec- qtotal  qother
trum of the reference standard or with the spec- P¼  100 (2.9)
qtotal
trum of the reference standard obtained at the
time of analysis. As discussed in Section or
2.2.1.1.2, a single chromatographic technique  
qother
is not considered sufficiently specific for the P ¼ 100   100 (2.10)
qtotal
identification of the DS and a second nonspe-
cific technique such as UV-visible spectropho- The other components in the reference stan-
tometry, or an orthogonal chromatographic dard sample include impurities (qi) (see ICH
procedure is required. Description and identifi- Q3A(R2) and Chapters 9e11), residual solvents
cation testing are discussed in more detail in (qrs) (see ICH Q3C(R7) and Chapter 13),
Chapter 8. elemental impurities (qei), water (qw), and any
Unusual observations, such as additional or additional extraneous material, including any
shifts in spectral bands or unexpected chro- solid material (qsolid), salts (qsalts), counterion
matographic peaks, may suggest the presence (qci) and processing aids (qpa), follows
of impurities or other conformational forms of  
qi þ qrs þ qei þ qw þ qci þ qsolid þ qsalts þ qpa þ .
the drug, requiring further investigation. How- qother ¼
qtotal
ever, it is important to note that a qualitative
 100
test may not be used for quantitation without
(2.11)
further validation of the method. Reference
spectra or chromatographic retention times To avoid “double counting,” the concentration
may be used in routine analysis in lieu of refer- of any metals should be subtracted from the con-
ence data obtained at the time of analysis for centration of any solid material, which is typically
qualitative tests such as identification, provided determined by loss on ignition (USP <733>). The
the acceptance criteria have to be justified dur- concentration of water and any residual solvents
ing method development and validation. With may be determined using loss on drying
suitable validation, identification of impurities, (USP <731>); however, separate determinations
including chiral impurities, based on chromato- of water (see Chapter 17) and residual solvents
graphic retention time (RT), relative retention (see Chapter 13) using more accurate and precise

I. Introduction
38 2. General principles and regulatory considerations: specifications and shelf life setting

methods are preferred. The approach described calculation of RRF values and inconsistencies in
above should be used to qualify development the calculations of impurity concentrations in
batches and the initial batches of reference DS and DP in the USP. These and other issues
standards used in commercial quality control. surrounding the quantitative determination of
Under certain circumstances, for example, when impurities are discussed in Chapters 9e11.
a substantial body of historical data is available,
it may be acceptable to qualify or requalify refer-
ence standards by comparison with an existing
qualified reference standard.
2.6.3 Pharmacopeial reference standards
Certified reference standards for the DS and
2.6.2.2 Impurities impurities are available from the pharmaco-
peias. However, it is important to note that a
Ideally, qualification of reference standards
pharmacopeial reference standard applies only
for impurities should be conducted in the
to the calibration of instruments and methods
manner described in Section 2.6.2.1. However,
described in the applicable monograph. It
this approach can present a significant challenge
should also be noted that the reference standard
if only small quantities are available and the reli-
is provided by a commercial manufacturer of
able determination of the other components in
the impurity reference standard (Eq. 2.11) can the drug, and the pharmacopeias usually rely
on important information, such as purity, from
be very difficult and sometimes impossible.
the supplier and the pharmacopeias do
The limited supply of reference standard of
not necessarily retest the sample received.
impurities also results in the need to determine
Furthermore, reliance on the labeled purity of
impurity concentrations in routine testing by
pharmacopeial standards should be treated
comparison with the DS itself and the use of rela-
with caution when used for the development
tive response factors (RRF) in the calculations.
of new dosage forms containing a drug listed
The application of RRF values in the calculation
assumes that the relationships between the in a pharmacopeia and requalification of the
compendial standard is recommended to
measured responses of the DS (Rs) and impu-
ensure that it is suitable for its intended use.
rities (Ri) and the concentration (Cs or Ci) in the
Finally, development of an “old drug in a new
sample are linear with zero intercepts (i.e., no
product” can result in the discovery of new im-
interferences from the matrix):
purities not listed in a pharmacopeia (such as
Rs ¼ RFs þ intercept ð ¼ 0Þ (2.12) drugs covered in the United States by section
505(b)2 of the Federal Food, Drug, and Cosmetic
Ri ¼ RFi þ intercept ð ¼ 0Þ (2.13) Act). Different pharmacopeias do not always
Determination of the relative response factor list the same impurities, even when the analyt-
of each impurity (RRFi) would appear to be ical methods are the same. Therefore, review
a simple matter of combining Eqs. (2.12) and of the pharmacopeias as well as the scientific
(2.13): literature is an important first step in the devel-
opment of a new DP containing a DS that is
Ri RFi already listed in one or more pharmacopeias
RRFi ¼ ¼ (2.14)
Rs RFs (“old drug in a new product”). When new
However, Bhattachatyya et al.55 have com- impurities are discovered, identification and
mented in the Pharmacopeial Forum on the qualification are required as described in ICH
absence of a standardized approach to the Q3A(R2) and Q3B(R2).

I. Introduction
2.8 Conclusions 39

2.7 Documentation of attributes, references to test methods, and


the acceptance criteria. These specifications
Good documentation practices (GDPs)56 are together with the other systems within the
the foundation of all scientific undertakings. No- cGMP and GLP are designed to ensure the
where is the truism “if you didn’t write it down, drug is safe, is efficacious, and performs as ex-
you didn’t do it” more relevant than in the phar- pected. The ICH guidelines are divided into
maceutical industry where the safety and the ef- two types of tests: universal tests, which apply
ficacy of its products depend on the truthfulness to all types of a products (description, identity,
of its scientists and the integrity of their data. assay, and impurities), and specific tests, which
Virtually all data and reports are subject to inter- depend on the type of dosage form and the route
nal and external scrutiny, and a robust system of administration. Not all types of dosage forms
for the recording, storage, archiving, retention, or routes of administration are described in the
and retrieval of records and documents is the ICH Quality Guidelines; absent are products
critical component of the overall control strate- that include transdermal products, inhalation
gies underlying cGMPs. A detailed discussion products, nasal sprays, and other types of
of GDPs is outside the scope of this book and specialized drug delivery system. These gaps
the reader is referred to other publications on in the ICH guidelines have been mostly filled
this subject including General Chapter <1029> by regional guidelines from the three ICH re-
Good Documentation Practices in the USP. gions published by the United Food and Drug
Compliance with the requirements of FDA 21 Administration (FDA), the European Medicines
CFR Part 11 “Electronic Records” is understood Agency, and the Japanese Ministry of Health.
and is not discussed in this publication. Howev- Although many non-ICH countries follow the
er, certain aspects related to the recording of data ICH Guidelines, additional information can
and reporting of results are critical to an in-depth also be found in guidelines from the countries
treatment of data and the development and vali- such as Brazil, Canada, and the ASEAN Region,
dation of pharmaceutical methods. Although as well as the World Health Organization. These
these aspects are discussed in more detail in national and international guidelines are com-
Chapters 9e11, within the specific context of plimented by general chapters in the various
methods for assay and impurities, the discussion pharmacopeias. For example, the first five gen-
contained in that chapter is generally applicable eral chapters of the USP define the testing re-
to the treatment of all analytical data. quirements for drug products according to
their route of administration and then classify
the tests as quality tests or performance tests.
2.8 Conclusions Although not a regulatory requirement in all re-
gions or for all types of products, a distinction is
Specifications form the cornerstone of the often made between release specifications and
control strategy of the DS and the DP contained stability specifications, with the former being
within the regulatory requirement and the more restrictive that the latter to ensure that a
framework provided by the cGMP and GLP product does not go out of specification during
for animal studies. The International Council storage. The list of tests in a specification should
on the Harmonisation (ICH) of the technical re- consider not only the regulatory requirements
quirements for new drugs and new products but also the CQAs that can potentially affect
provides the most appropriate starting point the quality, safety, and efficacy of the productd
for the development of specifications for new this is achieved through a thorough risk assess-
products. According to ICH, DS and DP ment and criticality analysis. Sound statistical
specifications contain three components: a list approaches are essential to the establishment

I. Introduction
40 2. General principles and regulatory considerations: specifications and shelf life setting

of the meaningful acceptance criteria and shelf 12. ICH Q3B(R2). Impurities in New Drug Products, 2nd
life, which can be challenging because of the Revision; In: The International Council on Harmonisation
of Technical Requirements for Pharmaceuticals for Human
small number of relevant batches and the Use , 2006. Geneva.
limited amount of data available at the time of 13. ICH Q3C(R8). Impurities: Guideline for Residual Solvents
filing a marketing application for a new drug. In: The International Council on Harmonisation of Technical
Requirements for Pharmaceuticals for Human Use, 2003.
14. ICH Q3D(R1). Guideline for Elemental Impurities, 7th
References Revision; In: The International Council on Harmonisation
of Technical Requirements for Pharmaceuticals for Human
1. ICH Q6A. Specifications: Test Procedures and Acceptance Use , 2018. Geneva.
Criteria for New Drug Substances and New Drug Products: 15. ICH Q4. Pharmacopoeias. The International Council on
Chemical Substances In: The International Council on Har- Harmonisation of Technical Requirements for Pharma-
monisation of Technical Requirements for Pharmaceuticals ceuticals for Human Use, Geneva.
for Human Use, 1999. Geneva. 16. ICH Q4A. Pharmacopoeial Harmonisation. The Interna-
2. ICH Q6B. Specifications: Test Procedures and Acceptance tional Council on Harmonisation of Technical Require-
Criteria for New Drug Substances and New Drug Products: ments for Pharmaceuticals for Human Use, Geneva.
Biotechnological/Biological Products In: The International 17. ICH Q4B. Evaluation and Recommendation of Pharmaco-
Council on Harmonisation of Technical Requirements for poeial Texts for Use in ICH Regions Harmonisation In: The
Pharmaceuticals for Human Use, 1999. Geneva. International Council on Harmonisation of Technical Require-
3. Code of Federal Regulations. 210 and 211: Food and ments for Pharmaceuticals for Human Use, 2010. Geneva.
Drug Administration e Current Good Manufacturing 18. ICH Q8. Pharmaceutical Development, 2nd Revision; In: The
Practice in Manufacturing, Processing, or Holding of International Council on Harmonisation of Technical Require-
Drugs; General and Current Good Manufacturing Prac- ments for Pharmaceuticals for Human Use , 2016. Geneva.
tice for Finished Pharmaceuticals. 19. ICH Q9. Quality Risk Management In: The International
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Drug Administration eGood Laboratory Practice for Pharmaceuticals for Human Use, 2009. Geneva.
Nonclinical Laboratory Studies, Vol. 1. 20. ICH Q10. Pharmaceutical Quality System In: The Interna-
5. ICH Q1A(R2). Stability Testing of New Drug Substances tional Council on Harmonisation of Technical Requirements
and New Drug Products, 2nd Revision; In: The Interna- for Pharmaceuticals for Human Use, 2009. Geneva.
tional Council on Harmonisation of Technical Requirements 21. ICH Q11. Development and Manufacture of Drug Sub-
for Pharmaceuticals for Human Use , 2003. Geneva. stances (Chemical Entities and Biotechnological/Biological
6. ICH Q1B. Photostability Testing of New Drug Substances Entities) In: The International Council on Harmonisation
and New Drug Products In: The International Council on for Human Use, 2016. Geneva.
Harmonisation of Technical Requirements for Pharmaceuti- 22. ICH Q12. Technical and Regulatory Considerations for
cals for Human Use, 1997. Geneva. Pharmaceutical Product Lifecycle Management In: The Inter-
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ments for Pharmaceuticals for Human Use, 1999. Geneva. 23. ICH Q13. Continuous Manufacturing of Drug Substances
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I. Introduction
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I. Introduction
C H A P T E R

3
General principles and regulatory
considerations: method validation
Thomas W. Rosanske
T.W. Rosanske Consulting, Overland Park, KS, United States

O U T L I N E

3.1 Introduction 44 3.2.6 Detection limit 47


3.1.1 Design, proof of concept, and life cycle 3.2.7 Quantitation limit 48
management of analytical methods 44 3.2.8 Robustness 48
3.1.1.1 Design 44 3.2.9 System suitability 48
3.1.1.2 Proof of concept 44
3.3 Guidelines 48
3.1.1.3 Method life cycle
management 46 3.4 Phase appropriate method validation 49
3.2 Definitions 46 3.5 Verification of compendial methods 52
3.2.1 Bias and accuracy 46
3.6 Revalidation of methods 53
3.2.2 Linearity 47
3.2.3 Range 47 3.7 Method remediation 54
3.2.4 Specificity 47
3.8 Conclusions 56
3.2.5 Precision 47
3.2.5.1 Repeatability 47 References 56
3.2.5.2 Intermediate precision 47
3.2.5.3 Reproducibility 47

Specification of Drug Substances and Products


https://doi.org/10.1016/B978-0-08-102824-7.00003-8 43 Copyright © 2020 Elsevier Ltd. All rights reserved.
44 3. General principles and regulatory considerations: method validation

3.1 Introduction analytical method is the needs of the customers


(e.g., the lab(s) receiving the method and the
3.1.1 Design, proof of concept, and life project team using the results). The analytical
cycle management of analytical methods method should be customer-friendly with
respect to efficiency and ease of use, cost-
If one views an analytical method as a “prod- effectiveness, and resources (personnel and
uct,” the process by which it is developed, vali- equipment) required to implement and main-
dated, and maintained can be put into terms tain. Therefore, an understanding of the
familiar to development teams charged with customer needs and capabilities is essential dur-
bringing a new product to the market. As such, ing the design phase; this is achieved by
the evolution of analytical methods can be seen including the customer(s) in the design of the
as progressing through three stages: design, product whenever possible. Some companies
proof of concept, and life cycle management. will manage this through co-development
teams, comprised of members from both the
3.1.1.1 Design development and receiving sites.
Once the quality parameters and acceptance Changing needs of the customer(s) during the
criteria that must be met to achieve the desired life cycle of a product often serves as the basis for
product or process performance have been establishing analytical method requirements and
defined (i.e., the analytical target profile [ATP], the level of method validation required. This
discussed in Chapter 10), the analytical chemist chapter discusses how a phased approach to
will identify approaches to measure the quality method validation can be implemented to ensure
parameters with appropriate accuracy, preci- that the key customer analytical data needs and
sion, specificity, and sensitivity to achieve what regulatory requirements are met at various
is required for control. By establishing the stages of product development.
analytical method “product” characteristics and
assessing “design” options, the analyst can 3.1.1.2 Proof of concept
then develop a strategy and approach to select- The next step of the process is verifying that
ing the appropriate analytical methodology to the method is able to achieve its design goals
achieve what is required to measure the quality (as described in the ATP). This is the “proof of
parameter. concept,” verifying that the method is capable
Chapter 4 of this book describes how the prin- of achieving predetermined performance
ciples of Quality by Design and design of exper- criteria. In conventional thinking, this constitutes
iments can be used in the design stage of method traditional method validation. The validation
development. Chapters 4 and 10 contain discus- parameters normally employed to demonstrate
sions of the concepts of ATP and analytical life the proof of concept are described in the Interna-
cycle management. The data and knowledge tional Council for Harmonisation (ICH) Quality
gained at the initial stages of an analytical Guidance Q2 (R1), Validation of Analytical Pro-
method development will provide a high level cedures: Text and Methodology.1 While this
of assurance that the analytical procedure has guidance document defines the typical method
the desired characteristics to meet its intended quality parameters and assessment approaches
performance. This chapter discusses core tech- for an analytical method at the product registra-
nical attributes (validation parameters), which tion and postapproval product life cycle phases,
should be evaluated to support the applicability it is often augmented by learning in the design
of the analytical method “product.” One aspect phase of the method development and even pre-
that is often overlooked when designing an vious life cycle iterations of the method (as

I. Introduction
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If the certain chivalric romanticism of Weber’s music is hard to
analyze, the special charm of Schubert’s is wholly elusive. We have
to do with an utterly different nature. Weber was an aristocrat, a
rover among wild companions, a hanger-on at the theatre for a while,
if you will, but none the less of distinguished birth, of polished
manners and of fine wit. Schubert was more than any other of the
composers, even more than Haydn, a man of the people. He was
happy to mingle with the peasants, happy to play hours at a time for
their dancing. Beethoven is said to have modelled the music of the
country people’s dance in the ‘Pastoral Symphony’ upon the music
he heard played in a certain country tavern to which at one time he
delighted to go. Brahms in his impoverished boyhood used to earn a
few pence by playing for the sailors’ dancing in the taverns along the
waterfront of Hamburg. But Beethoven regarded himself, as we have
said, as the high priest of an exalted art; and Brahms was hardly less
imperious. Yet Schubert, for all his ideals which rose ever and ever
higher, for all the fact that he numbered acquaintances in the same
aristocratic families which had seen Haydn, Mozart, and Beethoven
come and go, remained a man of the people, a singer in the sway of
his art, a loveable, reckless, sentimental and affectionate boy.

All his music is lyrical. The song is never absent from his pianoforte
works, no matter how instrumental parts of them may be. He is
essentially a melodist. His rhythms have the lilt of a dance. These
two elements are not disguised. They undergo no intellectual
transformations. They are as obvious as in the folk-songs and
dances of the country people with whom he loved to associate.
Hence the almost complete lack of sophistication in his music, the
naturalness which distinguishes it from all other music.

His harmonies are strange and warm. They lack the subtlety of
Mozart on the one hand, the frankness of Weber on the other. They
have not the expressive significance of Beethoven. They seem
rather to go beside his music than to go under it. One listens through
them, so to speak, as one might look upon a procession through a
colored mist that now conceals, now discloses, that always plays
magic tricks with the sight. Two harmonic procedures appear more
or less regularly in his music. One is the interchange of major and
minor, the other the bodily shifting of the harmonic fabric up and
down the scale. The latter are changes rather than modulations. By
reason of these unexpected, unaccountable harmonies, his music
sounds now near, now far. One moment it is with us and familiar, the
next it is aloof and strange.

Schubert’s hands were thick, his fingers short and fat. Though he
was not an elegant or a polished player, he had great beauty of
touch and a natural, easy fluency, especially in the rapid passages of
his own works. Richard Heuberger, in his excellent book on
Schubert, points to the fact that most of Schubert’s pianoforte music
is written in keys that require the use of many black notes on the
keyboard; and suggests, as one reason for this, that Schubert found
it easier to play in such keys. It is generally admitted that the key of
G major is the most difficult for the pianist.

Schubert’s pianoforte music comprises many long sonatas, two sets


of impromptus, a set of short pieces called ‘Musical Moments’ and a
number of waltzes and other dances. The sonatas are for the most
part unsatisfactory as such. In such extended forms there is need of
an intellectual command of the science of music, and a sense of
great proportions, both of which Schubert lacked. Hence the
separate movements, the first and even more often the last, are
loose and rambling in structure, and too long for the work as a
whole. There is so little cohesion in the group that one may in most
cases take the individual movements quite out of it and play them
with perfect satisfaction.

Not all the movements are over-long, and some of the sonatas can
be enjoyed in their entirety. Perhaps the most satisfactory from the
point of view of structure is that in A minor, opus 42. In this the first
movement is admirably constructed, firmly knit, full of distinct
contrast, and in the middle section well developed. The andante and
variations is undeniably long, but the formal preciseness of the
following movement and of the rondo succeeds in giving to the group
a definiteness and balance which will pass muster.
A sonata in D major, opus 120, is considerably shorter, but is even
from the point of view of form less satisfactory. The first movement
reveals one of Schubert’s great weaknesses. It happens here to be
almost inconsiderable, but it is none the less evident. This is the lack
of ideas in the treatment of the development section. There are nine
measures which give the impression that Schubert was content to
keep his music going with makeshifts. We have nothing of any
significance, a series of octaves in the left hand answered by a
series in the right, and a full chord at the beginning of each measure,
whereby a desired modulation from the key of C-sharp minor to that
of A major is accomplished.

This is bare music. The passage is so short that it hardly mars the
movement seriously, but unhappily other movements are nearly
destroyed by the weakness at which this one hints. For example, the
first movement of a sonata in A minor, opus 143, which contains
themes that are truly inspired, breaks hopelessly adrift in the
development section. The section is fatally long, too. And what does
it offer to hold our interest? Only measure after measure of an
unvaried dotted rhythm, for the most part in the right hand over
chords which may be beautiful but are seemingly without any aim.
Schubert either does not know what to do or he is utterly lost in
dreaming.

This is real tragedy in music, the ruin of most beautiful ideas by a


fatal weakness. The opening theme promises even more than that of
the earlier sonata in the same key. It is most mysterious, most
suggestive, the very best of Schubert. And the second theme is of
unearthly beauty. But in this weak movement both are lost, both
thrown away. The whole sonata suffers in consequence. The
andante is not especially noteworthy, but the scherzo is a
masterpiece, not only of expression, but of workmanship; and so is
the final rondo.

Similarly, the sonata in B-flat major, written not long before he died,
falls into a heap of ruins. The first theme of the first movement is
matchless in beauty. Schubert is loth to leave it, we are loth to have
it go. A strange melody in F-sharp minor does for a second theme,
and this simply rambles on through sudden changes of harmony until
it reaches the key of F major, only to give way to measure after
measure of equally aimless wandering, with only figures to save the
music from amorphousness. Note then a closing theme of perfect
beauty! Play it with all tenderness, with all the delicate suggestion
you can put into it, and still even this first section of the music is long
and overbalanced. There is a wealth of poetry in it, even a great
depth of feeling and a heart-moving sadness. It seems a sacrilege to
decry it; yet there it stands, frustrate.

The development section is what one would expect, weak in


structure. Yet the second part of it is strangely moving, from the
establishment of the key of D minor to the return of the first theme.
The life of the music seems held in suspense. There is only a steady
hushed tapping of triads, measure after measure, swaying from D
minor to F major and ever back again, with reminiscences of the
rambling measures in F major of the first section, floating here and
there like mist in a dull rain. Strains of the first theme drift by, there
are low muffled trills on D. Finally, the tapping ceases, as rain might
cease; a quiet scale, like drops from the branches of some wet tree,
falls to a low trill, and, after a silence, the first theme comes back into
the music.

One can hardly find sadder or more beautiful music than these
measures, or than the lovely first theme; and yet the movement is
strangely without form and void. The andante which follows it is
overdrawn. The repetitions of the sections in A major might have
been omitted to better effect; but there is no looseness of structure.
The music is unspeakably sad, with the sadness of the songs of the
Winterreise. The scherzo is flawless, the final rondo long but well
sustained. Yet, by reason of the aimlessness of long measures in the
first movement, the sonata as a whole is like a condemned building.
And in this sonata, too, there is an intensity of mood that, except for
the last movement, should succeed in welding the whole group
together. Even the last movement is not entirely independent.
What is most lamentable in all this is that Schubert poured much of
his most inspired music into the sonatas. Little of his music presents
more intrinsically beautiful material. In no other of his pianoforte
pieces did he show such a wide and varied control of the technical
possibilities of the instrument. Yet all would seem to be of little or no
avail. Many of the most precious of his poetic fancies lie buried in
these imperfect works.

Though Schubert was not a virtuoso, he displayed instinct for and


ingenuity in devising pianoforte effects. In the huge ‘Wanderer
Fantasy,’ opus 15, he seems to have set himself the task of
awakening the greatest possible resonance of the instrument. The
big chords and arpeggios in the first movement are not, however,
overpoweringly effective. The variations in the second are more
successful. They certainly look impressive on the printed page, and
the sound of the climax is gigantic. But the stupendous is not natural
to Schubert on the whole. He is more of a poet than a virtuoso. The
first movement and the scherzo of the sonata in D major, opus 53,
are big in effect. The spacing and rhythm in the piu lento section of
the first movement has been pointed out by Heuberger as significant.
The vigorous first subject of the scherzo can make the piano ring.
But in general Schubert shows at his best as regards pianoforte
writing in more delicate measures, and in brilliant rather than
massive and sonorous effects. The last movement of the sonata in A
major, opus 120, is a good example of a piquant style of which he
was master. Here the long scales terminating in chords high up on
the keyboard are quite dazzling.

He was not especially original in accompaniment figures. One finds a


great deal of mediocre Alberti-bass stuff. On the other hand, he is a
master in weaving a more subtle sort of arabesque about his
melodies, or over or below them. One sees this not far from the
beginning of the adagio movement of the big fantasy opus 15, in the
ornamentation of the Fantasia, opus 27, and in the Trio of the
Scherzo in opus 147. The closing measures of the first section of the
first movement of this sonata are very like Chopin. There are many
passages of excellent free writing for the instrument, such as the C
major section of the allegretto in opus 164. This, and, in another way,
the second section of the minuet in opus 122, are very like passages
in the Schumann Carnaval. On the whole his treatment of the
pianoforte is more delicate and more distinguished than Weber’s.

Dr. Oskar Bie has remarked wisely in his history of pianoforte music
that to one who has not a soft touch the beauties of Schubert’s
music will not be revealed. It is particularly in lovely, veiled passages
that he excels. Except for the final rondo almost all of the sonata in
B-flat major to which we have referred is to be played very nearly
pianissimo. The poetic and generous Schumann felt that in certain
parts of the andante of the great C major symphony, a spirit from
heaven might be walking through the orchestra, to which the
instruments would seem to be listening. There are many passages in
the pianoforte music which suggest such ghostly visitations, which
whisper far more than speak. And in such places Schubert’s scoring
will be found to be matchless, as delicate as Chopin’s, though less
complicated.

In spite of the many inspired themes in the sonatas, and of the


variety and richness of pianoforte effects with which they are often
presented, the works are, as we have already said, too faulty or too
weak in structure to hold a secure and honored place in pianoforte
literature. It is vain to speculate on what Schubert might have done
with the form had he lived longer. The last sonata is discouraging.

But in shorter forms there is no doubt that he was a supreme and


perfect artist. The two sets of impromptus and the set of shorter
pieces called the Moments Musicals are masterpieces. It is hardly an
exaggeration to say that in them lie concealed the root and flower of
the finest pianoforte literature produced during the next half century
or more in Germany. Mendelssohn, Schumann, and Brahms owe
immensely to them.

Each set of Impromptus consists of four pieces. The title was not
given to them by Schubert, but was added by the publishers of the
first editions, the Haslingers of Vienna. Schumann suggested that
the first, second, and fourth of the second set might be taken as
three movements of a sonata in F minor. The first of these is very
much after the manner of the first movements of Schubert’s sonatas;
but the first section is not repeated, and the section which at first
might suggest a real development section is repeated entirely at the
end of the piece.

The first impromptu of the first set is built on a single phrase. The
quality of the music is legendary. A sharp preliminary G claims our
attention, and then the story begins, pianissimo, a single voice,
answered, as it were, by a chorus; and what this voice sings, or
rather chants, is the burden of the rest. One might fancy the piece a
series of variations but that there seems to be some story
progressing with it. At times the theme is smooth and serene, as in
the A-flat major section near the beginning, where it floats along over
a rolling accompaniment. Later on it is passing through dark, wild
forests. The agitated triplet octaves, inexorably on G, suggest the
‘Erl King.’ And so ever on, the same phrase, as if it were a lone
soldier on his way through a land now wild and dreary, now sunny.
During the last two pages the restless triplet figures are never still,
and always they come back to beat on G. Just before the end the
agitation stops, but still the G persists, in long octaves, and still the
tramp of the soldier keeps on. What it may mean no one can tell.
The impression is that the strange music continues on, long after our
ears have heard it die away.

The second impromptu is for the most part in a light and happy vein.
There is a constant flow of triplet figures, wonderfully graceful and
sinuous, over the simplest of accompaniments. A sudden change of
mood, an abrupt modulation, usher in a section in the nature of a
trio. There is a bold melody, greatly impassioned, very much after
the manner of Schumann; a breadth of style and a power wholly
different from the light figure-work which has preceded it. But back to
the lighter mood the music comes again, back to the flow of
exquisite, light sound, only to be brought once more to a sudden
check. There is a short coda of greatest vehemence and brilliance.
Here is salon music of a wholly new variety. It has nothing in
common with the showy polonaises and rondos of Weber, nor yet
with the sentimental nocturnes of Field. In fact, one would find it
difficult to find its parallel elsewhere in the literature of pianoforte
music, its strange combination of ingenuousness and grace and wild
passion.

The third is in G-flat major, though it is perhaps better known in the


key of G, to which Haslinger took the liberty of transposing it, much
to the harm of its effect. It is in the nature of a reverie, akin to the
nocturnes of Field in spirit, but far broader in plan and more healthy
in sentiment.

Something of the airiness of the second impromptu is to be found in


the fourth; but here the runs have an harmonic significance rather
than a melodic. They are flowing chords, successive light showers of
harmonies. The very sameness of the figuration adds to the charm,
and does not, it may be added, take away from the difficulty. Only
twice is the gentle vibration so produced interrupted for long; once to
give way to a short melody, once during the long, impassioned
middle-section in C-sharp minor.

What stands out in this group of pieces as a whole is the restraint in


form, so lacking in the sonatas, and the fineness of pianoforte style.
There is a great economy of writing. The piano is left to speak for
itself; it is not often taxed to make music grand enough for the
orchestra. In the second and fourth of the series an accompaniment
is hardly more than suggested, except in the impassioned middle
sections; yet the passage work is in no way of the virtuoso type. It
has a refinement that is, apart from Bach, Mozart, and Chopin,
unusual in pianoforte music. And what is ever worthy of notice in all
the work of Schubert is the prevalent pianissimo. The spiritual visitor
is ever present. One feels that Schubert was wholly lost in his music,
that he surrendered himself utterly to the delight of sound, of softest
sound. The four works are equally inspired. They are full of ecstasy,
full of rapture.
The impromptus of the second set are not so invariably fine, yet as a
whole they are a momentous contribution. The first and the fourth
are longer and more elaborate than any in the first set, and
consequently one feels in them the lack of proportion and control
which weakened the sonatas. The third is, as a matter of fact, a
series of variations; and they can hardly be said to suffer from any
weakness. Rather they are exceedingly well done. However, better
variations have been written—not, it may be remarked, by Weber—
and the form is dangerously likely to prove stupid except in the
hands of a man who has a special skill in it. There is necessarily
lacking a chance for that spontaneity and freedom which one
associates more with Schubert than with any other composer.

The last impromptu is conspicuous for a gay brilliance, perhaps a


better brilliance than Weber revealed, but a less effective one. It
suggests Liszt. Passages remind one of the Gnomenreigen. There
can be no mistaking the Hungarian quality of the melodies, the mad,
rhapsodical, Gypsy style.

The first impromptu contains more of the quality of the extraordinary


Schubert; is perhaps too long, but is full of fine inspiration and
romantic fancy. The opening theme is in ballade style, with a rather
incongruous touch of conventionality here and there. The second
theme is purely lyrical, though the persistent eighth-note rhythm in
which it is presented gives it a spirit of restlessness. It is thrice
repeated, and the figure-work in the high registers which adorns the
third statement of it is effective and beautiful. The theme itself is
silenced unexpectedly and the figure-work leads down again into the
deep registers, where it flows in a hushed arpeggio figure. Over this
a third theme is suggested, which, with its answer woven in the
accompaniment, constitutes a distinct second section of the piece,
releases a different mood. It is for the most part soft, yet it is
strangely impassioned. It leads back again to the first theme and the
whole is repeated, with a change only of key. At the end, the first
theme once more adds a touch of the ballade. The two measures
before the final chords have all the strange power of suggestion
which one associates with Schubert, leaving one with the impression
that the music has rather passed on than ended, as if the song, like
that of the ‘Solitary Reaper,’ could have no ending.

There is no contemporary music with which one may compare these


impromptus. They are not sentimental idylls like the nocturnes of
Field, nor show pieces like the shorter works of Weber. They have
nothing in common with the music of the contemporary virtuosi, nor
with that of any virtuosi. They are extraordinarily rich in genuine
musical worth, and, like all of Schubert’s music, in form or out of
form, inspired. Even more remarkable are the six short pieces called
‘Musical Moments.’ Three of these are but two pages long; only one
more than four. Each is wholly different from the others in mood. In
all of them the pianissimo prevails. Schubert is whispering, not
speaking. They are essentially pianoforte music, too. Though there is
nothing elaborate in the style of them, not the slightest trace of a
striving for new effects, yet it may be questioned if any German
pianoforte music shows greater understanding of what one might call
the secret and intimate qualities of the instrument.

There is practically no thickness of scoring. Only the trio sections of


the first and last are open to even suspicion in this regard. There is
no commonplaceness or makeshift in the accompaniments. The
monotonous tum-tum of the third is necessary in the expression of
the mood of dance and song which the piece embodies, of wild
dancing and intensely emotional song, more than half sad. The
workmanship of all is delicate, whether it be deliberate or instinctive.
There is in all a great appreciation of effects of contrast, of loud and
soft, which are the very first of the peculiarities of the instrument; an
appreciation of the sonority, rich but not noisy, which the pedal
allows; of the charm of soft and distinct passage notes, of vigorous,
percussive rhythm. All is perhaps in miniature; but the six pieces are
the essence of German pianoforte music, both in quality and style;
the very root and stock of the short pieces of Schumann and Brahms
by which they are distinguished.

As to the nature of the separate pieces, little need be said. They are
pure music, perfect art. In the sound of them are their completeness
and their justification. The first may suggest dreams. The figure out
of which it is made is of the woodland. It suggests the horns of elf-
land faintly blowing. It is now near, now far. As the notes of the bugle
will blend in echoes till the air is full of a soft chord, so does this
phrase weave a harmony out of its own echo that, like the sounds of
a harp blown by the wind, is more of spirit than of flesh. Even in the
trio something of this echo persists.

The remaining five keep us closer to earth, are of more substantial


and more human stuff. Yet note in the second, in the second
statement of the first theme after the first episode, how a persistent
E-flat suggests again the ghostly visitor to which the music itself
seems to listen. The third is, as has been suggested, a dance, soft
yet half barbaric. Is the melody sad or gay? It is blended of both, like
the folk-songs of the Slavs and the Celts, the character of which it
breathes. One is tempted to ask if there ever was softer music than
Schubert’s. The music enters its coda here thrice piano, and twice
on its way to the end it grows still softer.

The fourth suggests a prelude of Bach, except for the trio, which
again has the character of a folk-song and again is softer than soft.
The fifth is a study in grotesque. Even here there are fine effects,
such as the echo of the first phrases; but the general impression is of
almost savage accents and harsh dissonances. The last has a touch
of Beethoven, though the melodies are of the kind that Schubert
alone has ever heard, and the harmonies here and there rise, as it
were, like shifting, colored mist across the line of the music.

It cannot be said that the melodies and harmonies of either the


Impromptus or the ‘Musical Moments’ are more inspired than those
of the sonatas. Indeed, there are passages in the latter of more
profound and more intense emotion than finds expression in the
shorter pieces. But most of the sonatas are in ruins. Their beauties
are fragmentary and isolated; whereas nearly all the Impromptus and
all the ‘Musical Moments’ have a beauty and firmness of line and
design as well as of content. For this reason they stand as the best
of his pianoforte works; and of their kind they are unexcelled in
music. They are genuinely beautiful music; they are perfectly suited
to the piano, drawing upon its various qualities without showing them
off; they are finished in detail, balanced and well-knit in structure. A
new epoch in the art begins with them.

It should be mentioned that Schubert’s waltzes and other dances


bear very clearly the stamp of his great genius. They are not
elaborate. Much of their beauty is in their naïve simplicity. They gain
nothing by being dressed up in the gaudy raiment which Liszt chose
to hang upon many of them. They should be known and played as
Schubert wrote them, not as profound or as brilliant music, but as
spontaneous melodies in undisguised dance rhythms. They are, in
fact, dance music, full of the spirit of merry-making, not in the least
elegant or sophisticated. To our knowledge there is no other music of
equal merit and charm composed in this spirit expressly for the
piano. Schubert is unique among the great composers in having
treated dance forms and rhythms thus strictly as dances.

V
All the work of Weber and most of that of Schubert fall within the
lifetime of Beethoven. The three great men constitute the foundation
of the pianoforte music of the great German composers of the next
generation. But Beethoven’s influence is largely spiritual, as Bach’s.
There was nothing more to be done with the sonata after he finished,
and long before his death the progress of pianoforte music had taken
a new turn. It is not inconceivable that before very long Beethoven’s
sonatas will be regarded as the culmination and end of a period of
growth, just as the music of Bach is already regarded; that he will
appear materially related only to what came before him, and to have
died without musical heir. The last sonatas rested many years
generally unknown. His peculiar and varied treatment of the
pianoforte in them found few or no imitators. The technique of the
instrument that Schumann and Chopin employed was not
descended from him; rather from Weber on the one hand and from
Mozart and Hummel on the other.

Even in the matter of form he exercised hardly more than a spiritual


influence, as regards pianoforte music alone. Schumann and Chopin
both wrote sonatas, but the sonatas of neither show kinship to those
of Beethoven. The Brahms sonatas are more closely related to
Weber than to Beethoven. The Liszt sonata in B minor and the Liszt
concertos are constructed on a wholly new plan that was suggested
by Berlioz; and the two long works of César Franck are not even
called sonatas. The sonata in pianoforte music alone had had its
day. The form remained but the spirit had fled. If music came back to
it at all, it came back to sit as it were among ruins.

The change which came over music was but the counterpart of the
change which came over men and over society. It was evident in
literature long before it affected music. It might in many ways be said
to have reached music through literature. The whole movement of
change and reformation has been given the name Romantic. It was
accompanied in society by violent revolutions, prolonged
restlessness, the awakening of national and popular feeling. It is
marked in literature and in music by intensely self-conscious
emotion, by an appeal to the senses rather than to the intellect, by a
proud and undisguised assertion of individuality.

Most great music is romantic music. The preludes of Bach, the little
pieces of Couperin, a great deal of Haydn, Mozart, and Beethoven
have a personal warmth which is essentially romantic. Music draws
its life more directly from emotions than the other arts. But there are
signs in the music of these men of an objective, an external ideal, to
which they have conformed the expression of their emotions. They
do not work upon the spur of emotional excitement alone. That is but
the germ from which their music starts. They have a power to
sustain. They work with music; and the ideas which they choose to
work with are chosen from a thousand others for the possibilities
they contain of expansion, of alteration, of adaptability to the need of
the work as a whole. Within the limits of this work emotional
inspiration plays its part, adding here and there a bit of harmony, a
new phrase. These are romantic touches. These reveal the quick or
the inert nature back of the music. But back of it all the architectural
brain presides, building a structure of broad design, or of exquisite
proportions. The ideal is commonly known as classical; and these
composers are properly called classical.

The Romantic composers, on the other hand, treasure their moods.


They enshrine their separate inspirations. It is the manner of their
time. They are, as we have said, emotionally self-conscious. This is
one of the marks by which we may know them. The architectural
ideal loses their devotion. They lack, in the first place, the prime
desire to sustain, in the second place, the power. The change shows
itself distinctly in the works of Weber and Schubert, both of whom
are recognized as the first of the Romantic composers.

Take, for example, the sonatas of Weber. The movements are, as we


have ventured to suggest, like broad pictures. They are a series of
figures, of colors and shadows, like tapestries. They conform to the
rules of form, but they have little or nothing of the spirit of it. They
seem to cover the outlines of a story. They suggest the theatre. So
little is their form all-sufficing that we are tempted to fit each with a
chronicle taken from olden days of knighthood. At last Weber does
so himself—gives us stories for two of his compositions.

And the sonatas of Schubert, what a ruin are they! Moments of hot
inspiration, of matchless beauty; well-nigh hours of fatal indifference
and ignorance. On the other hand, he has left us short pieces which
the publishers must needs call impromptus for lack of any other
name; ‘Musical Moments,’ each the full and perfect expression of a
single, swift inspiration. His muse whispers in his ear and before she
has flown away he has written down what she prompted. She makes
short visits, this muse. So much the worse for him if she starts him
upon a sonata. He is soon left with nothing but a pen in his hand.

Weber with his stories, Schubert with his short forms, are the
prototypes of most of the Romantic composers to come. We shall
find everywhere signs of the supremacy of the transient mood.
Stories will be lacking, at least in pianoforte music; but there will be
titles, both vague and specific, labelling the mood so that the music
may exert an added charm. There will be something feverish,
something not entirely healthy in it all. As we shall see, composers
will expend their all in a single page. Yet there will come a warmth
and a now sad, now wild poetry.

The virtuosi, and Weber among them with his showy polaccas and
rondos, speak of the change. They appeal to the general public.
They are sensationalists. The aristocratic amateurs will no longer
hold musicians in dependence. There is a mass of people waking
into life. The crowd makes money, it buys pianos; it will pay to hear a
man, or a woman, perform on the household instrument. It will
submit to the intoxicating, swift fingers, to the display of technique.
Not that the aristocratic amateurs were always less open to such
oratorical persuasion; but the public now holds the money bags, and
it will pay to hear fingers, to see flying arms and streaming hair. Who
will care to hear a man improvise a fugue in five parts? How will they
judge virtue but by virtuosity?

On the other hand, men will begin to write about their art, to defend
their new ideals, to criticize and appreciate the outpourings of each
genius as he comes along, to denounce the virtuosi who have
nothing to show but empty show. A musician holds a place now as a
man, a man of the world and of affairs. He makes a name for himself
as a poet, a critic, a satirist. And on the verge of all this new
development stand Weber and Schubert; the brilliant, witty patriot,
the man who spent his energy that a national opera might be
established in the land of his birth; and the man who had no thoughts
but the joy of his art, the warmth of music, no love but the love of
song, the singer of his race and his companions.
FOOTNOTES:
[31] Les pianistes célèbres. 2d edition, Paris, 1878.
CHAPTER VI
MENDELSSOHN, SCHUMANN AND
BRAHMS
Influence of musical romanticism on pianoforte literature—
Mendelssohn’s pianoforte music, its merits and demerits; the
‘Songs without Words’; Prelude and Fugue in D minor; Variations
Sérieuses; Mendelssohn’s influence, Bennett, Henselt—Robert
Schumann, ultra-romanticist and pioneer; peculiarities of his style;
miscellaneous series of piano pieces; the ‘cycles’: Carnaval, etc.
—The Papillons, Davidsbündler, and Faschingsschwank; the
Symphonic Études; Kreisleriana, etc., the Sonatas, Fantasy and
Concerto—Johannes Brahms; qualities of his piano music; his
style; the sonatas, ‘Paganini Variations,’ ‘Handel Variations,’
Capriccios, Rhapsodies, Intermezzi; the Concertos; conclusion.

The progress of German pianoforte music is consistent and


unbroken from the death of Schubert down to the end of the
nineteenth century. All composers, both great and small, with the
exception of a few who would have had music remain in the forms of
Haydn, Mozart, and Beethoven, even at the price of stagnation little
better than death, submitted themselves and their art to the
influences of the Romantic movement which had placed so distinct a
mark on the music of Weber and Schubert. We meet with relatively
few long works. The best of these are frankly called Fantasies,
claiming little relation to the sonata. Hundreds of sets of short pieces
make their appearance. Rarely have the separate pieces in a set any
conventional or any structural relation. The set as a whole is given a
name, simple and generic, or fantastical. We meet ‘Songs Without
Words,’ ‘Fantasy Pieces,’ ‘Melodies for Piano,’ ‘Nocturnes,’ ‘Ballads,’
‘Novelettes,’ ‘Romances,’ ‘Night Poems,’ ‘Love Dreams,’
‘Rhapsodies,’ ‘Diaries,’ and ‘Sketch-books.’ There are Flower, Fruit,
and Thorn pieces, Flying Leaves, Autumn Leaves, and Album
Leaves, even the ‘Walks of a Lonely Man’ and Nuits Blanches.

Most of these short pieces conform to one of three types. Either they
are moods in music, in which case they have no distinctive features;
or they are genre pieces, a diluted, watery (usually watery) picture
music; or, by reason of the constant employment of a definite
technical figure, they are études or studies. Most of them are mild
and inoffensive. Few of them show marked originality, genuine fervor
or intensity of feeling. They are evaporations rather than
outpourings; and as such most of them have been blown from
memory. A cry against this vigorous wind of Time, harsh and
indiscriminating as in many cases it may appear to be, is hopeless.
Not refinement of style nor careful workmanship can alone save
music from the obliterating cyclone. One may as well face the fact
that only a few men’s moods and reveries are of interest to the
world, that sentimentality must ever dress in a new fashion to win
fresh tears and sighs.

I
The sweetest singer of songs without words was Felix Mendelssohn-
Bartholdy. He sang the sweetest stories ever told. He was thoroughly
prosperous in his day; he was even more than that, he was
admirable and worshipful. The whole of his life reads much like the
accounts of Mozart’s early tours. He was the glass of fashion and the
mold of form in music; not only in pianoforte music, but in orchestral
and vocal music as well. One might continue the quotation, and
remark how the observed of all observers is now quite, quite down;
but one may never say that his music is out of tune and harsh. Its
very mellifluousness is what has condemned it. It is all honey,
without spice. For this reason it has become the fashion now to slight
Mendelssohn, as it once was to revere him.

This is unjust. His pianoforte music is such an easy mark for


epigrams that truth has been sacrificed to wit. There is much in it that
is admirable. Some of it will probably come to life again. Indeed, it
has not all the appearance of death now, choked as it may seem to
be in its own honey. A few of the ‘Songs Without Words,’ the Prelude
and Fugue in E minor, opus 35, some of the short capriccios and the
Variations sérieuses still hold a high place in pianoforte literature.

The mass of his music, however, has fallen into disgrace. This is not
wholly because the world ate too much of it and sickened. One does
not look askance at it as one looks at sweets once immoderately
devoured and henceforth distressful even to the eye. One sees
weakness and defects to which its fate may be attributed.

At the basis lies a monotony. His melodies and harmonies are too
unvaryingly alike. He is a slave to milky mannerisms. The curves of
his melodies are endlessly alike; there is a profusion of feminine
endings, dwellings in commonplaceness, suspensions that have no
weight. His harmonies are seldom poignant. His agitation leads no
further in most cases than the diminished seventh. To this he comes
again and again, as regularly or as inevitably as most Romanticists
went to tombstones for their heroics. The sameness of melody, the
threadbare scheme of his harmonies, these mark a composer with
little great creative force.

In the pianoforte music one finds even a lack of ingenuity. He has


nothing to add to the resources of the instrument. He knew himself to
be sterile in pianoforte figures. The ‘Songs without Words’ show but
two or three types of accompaniment, and these are flat and
monotonous. There are the unbroken chords, usually without a trace
of subtlety in line, such as we find in the first, the fifteenth, the
twenty-first, the thirty-seventh, and numerous others. There are plain
chords, usually triads, monotonously repeated, as in the tenth,
twentieth, twenty-second, and thirty-ninth, flat with the melody, or in
syncopation as in the fourteenth and seventeenth. There are the
rocking figures such as one finds in all the ‘Gondola’ songs, in the
so-called ‘Spring Song,’ and in the thirty-sixth. Only rarely does he
give to these figures some contrapuntal flexibility, as in the fifth and
in the thirty-fourth, known as the ‘Spinning Song,’ and in the
eleventh.

There are many songs which have no running accompaniment,


which are in the simple harmonic style of the hymn tune. These are
usually extremely saccharine. The few measures of preludizing with
which they begin are monotonously alike—an arpeggio or two, as if
he were sweeping the strings of his harp, as in the ninth and the
sixteenth. Some, however, are vigorous and exciting, like the
‘Hunting Song’ (the third), and the twenty-third, in style of a folk-
song.

It is the lack of variety, of ingenuity and surprise which makes the


‘Songs without Words’ so extraordinarily sentimental and inanimate
as a whole, both to the musician and to the pianist. The
workmanship is always flawless, but there is little strain to pull it out
of perfect line. Mendelssohn had considerable skill in picture music.
The overture to ‘Midsummer Night’s Dream’ and the overture
suggested to him by his visit to Fingal’s Cave are successful in this
direction. It is worthy of note that at least two of the best of the
‘Songs without Words’ are in the nature of picture music—the so-
called ‘Hunting’ and ‘Spinning’ songs. The gondolier songs likewise
stand out a little from the rest in something like active charm. These
offer him an external idea to work on and he brings to his task a very
neat and sensitive, though unvaried, technique.

He had also a gift, rather special, for light and tripping effects. It does
not often show itself in the ‘Songs without Words.’ There is one in C
major, published after his death, which shows him to advantage in
this vein, and the light ‘Spring Song’ has a touch of it. Among his
other pieces the Rondo Capriccioso in E major and the little scherzo
in E minor stand out by virtue of it.

Of the longer pieces we need touch upon only two. These are the
Prelude and Fugue in E minor and the Variations sérieuses. The

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