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NAZEER HUSSAIN UNIVERSITY, KARACHI

FACULTY OF ENGINEERING & TECHNOLOGY

SUPERVISED INDUSTRIA TRAINING REPORT

ELECTRICAL MAINTENANCE & TROUBLE SHOOTING IN BOATS

MARINE ENGINEERING DEPARTMENT

PAKISTAN NAVY

From 12-September-2022 to 02-June-2023

Date of Submission:

Report by: JUNAID KHAN


(Registration# 1104E-F19-013)
Submitted to: Professor Muhammad Irfan Shaikh
.Director Industrial Liaison &Placement Bureau
Nazeer Hussain University

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2. Preface

This industrial training report represents the engineering training experience gathered by myself
during the industrial training at marine engineering department (boats electrical maintained sec-
tion) Pakistan navy as On the Job Trainee High Skilled Grade-I (Electrical) at marine engineer-
ing department.

The aim of the training was to get technical experience in the field of electrical technology af-
ter the completion of three years of academic studies as a student of Bachelors of electrical
Engineering Technology, Faculty of Engineering & Technology at Nazeer Hussain University,
Karachi. This report has been prepared as a part of completion of the industrial training ac-
cording to the regulations of National Technologists Council (NTC) & Higher Education
Commission (HEC) of Pakistan.

During my training, I worked in the Boats Electrical Maintenance Section, where I learned
about the maintenance and servicing of electrical systems on naval boats. Under the guidance
of experienced electrical technicians, I participated in troubleshooting electrical faults, con-
ducting routine maintenance, and assisting in the installation of electrical equipment.

The training provided me with valuable hands-on experience in marine electrical maintenance
and allowed me to apply my academic knowledge in a real-world setting. I also developed
teamwork and communication skills while working with a diverse group of professionals.

Throughout 32 weeks from 12-Srptember-2022 to 02-June-2023 in PAKISTAN NAVY, I got


the opportunity to learn new things and hands on experience while applying the knowledge I
have gained throughout the six semesters. The document mainly consists of three chapters as
the introduction about the training establishment, my overall training experience and the con-
clusionon the training.

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3. Acknowledgement

I would like to express my gratitude and appreciation to the people who supported me in the Com-
pletion of 32 weeks of industrial training in Boat Electrical Maintenance Section of Marine Engi-
neering Department at Pakistan Navy Dockyard Karachi, successfully and sharpening my career in
an effective way
I would also like to pay my sincere gratitude as an undergraduate of Electrical Engineering Tech-
nology of Nazeer Hussain University to Professor Engr. Liaquat Ali Khan (Director of Bachelors of
Science in Engineering Technology Program) & Engr. Muhammad Irfan Shaikh (Director Industrial
Liaison & Placement Bureau) to their enormous commitment to provide guidance for final year in-
dustrial training.
I would also like to thanks all my respected teachers for their availability during critical Situations
for guidance and sharing knowledge as much as possible Finally, I would like to thank the entire
intern from Nazeer Hussain University for the cooperation. The support given to me during my in-
ternship period

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4. Table of Contents

S.NO TOPICS PAGE NO.

1 Title Page 01

2 Preface 02

3 Acknowledgement 03

4 Table of content 04

5 Background & Profile of the Organization 05-11

6 Training Title (Nature of Training) 12

7 Schedule of Training 12

8 Training summery 13-14

9 Skills & Experience 15

10 Project / Assignment 16-17

11 Hand on Skills Acquired 18

12 Problems & Challenges 19

13 Problem Solving Approach 20-21

14 Supervisory Tasks 22

15 Suggestions for enhance productivity 23

16 Quality Management System 24

17 Safety Features at workplace (EPCL) 25

18 Conclusion 26

19 References and appendixes 27

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5. Background & Profile of the Organization

PN HISTORY

The PN share of the ships at the time of partition comprised 4 frigates/sloops, 4 fleet minesweepers,
8 motor minesweepers and harbor defense launches. The Naval Headquarters started functioning
initially in one room office of the Naval Officer In charge, Karachi. NHQ was later shifted to a
building at West Wharf and subsequently shifted to Napier Barracks (Liaquat Barracks) at Karachi.

The training establishment HMPS history was commissioned as Gunnery and Radar School for the
RIN on 27 Nov 1943. Soon after independence, it expanded into a combined training establishment
housing the Signal, Torpedo and Anti-submarine, Tactics, Navigation and Direction, Supply and
Secretariat and Cookery Schools.

HMPS QASIM, commissioned as a coastal defense establishment on Manora Island on 15 Apr


1948.

On 13 Oct 1948, HMPS Zulfiqaar was converted into the first survey ship of the Navy.

HMPS Shifa was commissioned as the Navy's first hospital on 23 Sep 1953.

The first mechanical training establishment of Pakistan Navy was set up on Manora Island and
commissioned as HMPS KARSAZ on 01 Dec 49. In 1952 PN Torpedo Depot was established at
West Wharf. To meet the increasing demand of docking/repair, a dock was purchased from Italy
and was commissioned as HMPS IQBAL. Subsequently the graving dock was opened at PN Dock-
yard Karachi on 7 Sep 54.

In 1956 Islamic Republic of Pakistan was proclaimed under the 1956 constitution. The prefix `Roy-
al’ was dropped and the service redesignated as Pakistan Navy short title PN. PN Jack and Pakistan
flag replaced the Queen’s color and the white ensign respectively. The order of precedence of the
three services changed from Navy, Army, Air Force to Army, Navy, Air Force.

In 1968 PNS IQBAL was commissioned for Special Services Group (Navy). One year later in 1969
Navy suited from khaki uniform to its traditional white uniform. PNS PESHAWAR was commis-
sioned in 1970 as the depot for PN Dockyard. Pakistan Naval Academy was also established in the
same year as PNS RAHBAR followed by commissioning of PNS ABDOZE as a depot for the sub-
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marine service.

First PN Staff course commenced in May 1971 at PN Staff College established in Karsaz area.

Quaid inspecting Guard of Honour on-board HMPS ZULFIQUAR in 1947

President Ayub with CNS at the Naval Academy in 1966

PNS DHAKA in 1969

The Maritime Security Agency was established on 1 Jan 1987. On 8 Jun 1996, PNS PUNJAB was
commissioned as a depot unit at Lahore.

In 1974 Naval Headquarters was shifted to Islamabad and PNS ZAFAR was commissioned as a de-
pot for PN personnel serving at Islamabad.

The Maritime Headquarters with Ferranti 5070 computer assisted coastal surveillance system was
inaugurated at Clifton Karachi in 1976 along with PNS HAIDER commissioned as its depot.

In 1981 Pakistan Naval Engineering College was established and commissioned as PNS JAUHAR.
In 1986 PNS BAHADUR was commissioned as the main professional training center for seaman
branch personnel. It housed the Surface Warfare, Naval Warfare and OPS, Communications, Hy-
drography, EW, Instructional Techniques and Music schools.

PNS AKRAM, the first naval establishment on MAKRAN coast was commissioned in 1987 as a
depot for naval detachments at GWADAR. The base camp was also established on ORMARA Head
the same year and inaugurated as Remote Data Station MIANWALI.

In 1990 Marine Battalion of Pakistan Navy was formed and PNS QASIM, re-commissioned at
Manora, was established as the HQ for marines.

In 1991 Pakistan naval ensign was hoisted at Jinnah station, which was established in the Antarcti-
ca. The same year RDS MIANWALI at ORMARA was commissioned as PNS AHSAN, a depot
unit for personnel at ORMARA.

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In 1992 Missile Depot was commissioned as PNS AATISH at Maripur.

In 1994 PNS NIGRAN was commissioned as the depot for Naval Provost Branch.

In 1996 PNS RAZA was commissioned as an Air Store Depot.

In 1994 ground breaking and foundation stone laying ceremony of “Jinnah Naval Harbor” (JNB)
was performed. The base was finally commissioned in year 2000

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Profile of the Organization

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CHIEF OF THE NAVAL STAFF: ADMIRAL M AMJAD KHAN NIAZI NI (M) S BT

Admiral M Amjad Khan Niazi NI (M) S Bt is the current Chief of the Naval Staff of the Pakistan
Navy since 07 October 2020; The Admiral was commissioned in Operations Branch of Pakistan
Navy in 1985. A winner of the coveted Sword of Honour, the Admiral has vast experience of both
command and staff appointments. Command appointments of the Admiral include command of two
Type 21 ships PNS BADR and PNS TARIQ, Commander 18th Destroyer Squadron, Commandant
PNS BAHADUR, Commandant Pakistan Navy War College/ Commander Central Punjab, Com-
mander Pakistan Fleet and Commander Karachi.
His distinguished staff appointments include Principal Secretary to Chief of the Naval Staff, head of
F-22P Mission in China, Deputy Chief of Naval Staff (Training & Evaluation), Director General
Naval Intelligence and Chief of Staff (Operations) at Naval Headquarters, Islamabad.
Admiral Muhammad Amjad Khan Niazi is a graduate of Army Command & Staff College Quetta
and National Defense University Islamabad. He also holds a Master Degree in Underwater Acous-
tics from Beijing University of Aeronautics and Astronautics, China.

In recognition of his meritorious services, the Admiral has been awarded Nishan-e-Imtiaz (Mili-
tary), Hilal-e-Imtiaz (Military) and Sitara-e-Basalat. He was also conferred the French Medal
Chevalier (Knight) by the Government of France.

The primary mission of the Pakistan Navy is to ensure the defense and security of Pakistan's mari-
time borders and interests. This includes protecting the country's sea lines of communication, secur-
ing its exclusive economic zone, conducting naval operations, and contributing to national security
in collaboration with other branches of the Pakistan Armed Forces

The Pakistan Navy boasts a diverse range of operational assets, including surface ships, submarines,
naval aviation, and Special Forces. These assets enable the navy to conduct a wide array of mari-
time operations, including surveillance, anti-submarine warfare, anti-surface warfare, mine warfare,
and humanitarian assistance and disaster relief.

The Pakistan Navy has actively participated in international maritime operations and exercises, con-
tributing to regional stability and fostering cooperation with other navies. It has also played a cru-
cial role in supporting international efforts against piracy and terrorism in the Arabian Sea and the
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Gulf of Aden.

The Pakistan Navy's core values include professionalism, integrity, loyalty, and commitment to the
defense and security of the nation. It strives to maintain a high standard of operational readiness,
technological advancement, and efficiency in all aspects of its operations.

The Pakistan Navy is a vital component of the country's defense establishment, dedicated to safe-
guarding Pakistan's maritime interests and contributing to regional stability. With its modern capa-
bilities, skilled personnel, and commitment to excellence, the Pakistan Navy continues to play a
crucial role in maintaining maritime security in the region.

Four dimensions collectively enable the Pakistan Navy to effectively operate in various domains,
including the surface, underwater, aerial, and special operations realms. This multi-dimensional ap-
proach ensures that the navy can protect Pakistan's maritime interests, deter potential threats, and
contribute to regional stability.

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6. Training Title (Nature of Training)

Electrical Maintenance & Trouble Shooting In Boats (Boats Electrical Maintaince Section)

7. Schedule of Training

From 12-Srptember-2022 to 02-June-2023

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8. Training Summary
I had the privilege of undergoing industrial training in Electrical Maintenance & Troubleshooting in
Boats at the Marine Engineering Department of the esteemed Pakistan Navy. This training was an
invaluable opportunity for me to gain practical knowledge, hands-on experience, and insights into
the complexities of electrical systems in marine engineering.
During the training, I was exposed to a wide array of electrical equipment and systems used in
boats, ranging from propulsion systems to power generation and distribution. The training was con-
ducted by highly experienced and skilled professionals, who provided comprehensive guidance and
mentorship throughout the program.

Key Learning Objectives:

Electrical Systems Overview: I was introduced to the fundamental principles of marine electrical
systems, including generators, motors, transformers, circuit breakers, and distribution panels. Un-
derstanding the role of each component in the overall electrical network was essential for trouble-
shooting and maintenance tasks.

Troubleshooting Techniques: The training focused on developing our ability to diagnose and rec-
tify electrical faults efficiently we learned how to use various testing and diagnostic tools to identify
issues in electrical circuits and equipment.

Safety Procedures: Safety was of the most importance throughout the training. I received thorough
instruction on safety protocols and best practices when dealing with electrical equipment to prevent
accidents and ensure a secure working environment.

Maintenance Procedures: I gained hands-on experience in performing routine maintenance tasks


on electrical systems. This included cleaning, inspection, and preventive maintenance techniques to
ensure optimal performance and prolong the lifespan of the equipment.

Repair and Replacement: The training also encompassed learning how to carry out repairs and
replacements of faulty components or damaged equipment. This involved disassembly, trouble-
shooting, and reassembly of electrical systems.

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Teamwork and Communication: Working in a marine engineering department requires effective
teamwork and communication skills. During the training, I collaborated with fellow trainees on var-
ious projects, fostering a sense of camaraderie and enhancing my ability to work effectively in a
team.

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9. Skills & Experience

Electrical Systems Knowledge: I developed a comprehensive understanding of the electrical sys-


tems used in boats, including power generation, distribution, and control. This knowledge encom-
passes both AC and DC systems, and I gained insight into the various components and their func-
tionalities.

Electrical Maintenance Practices: Throughout the training, I was exposed to best practices for
electrical maintenance in a marine environment. This involved regular inspections, preventive
maintenance, and adherence to safety protocols to ensure the smooth and safe operation of electrical
systems on boats.

Equipment Handling: Working with the Pakistan Navy, I had the opportunity to handle and oper-
ate advanced electrical equipment and tools used in marine engineering. This experience enhanced
my proficiency in utilizing specialized instruments for diagnostics, testing, and repairs.

Adapting to Challenging Environments: The marine environment poses unique challenges for
electrical systems due to exposure to saltwater, humidity, and varying weather conditions I learned
to adapt and implement suitable solutions to address these challenges effectively

Safety Protocols: Safety is of paramount importance in the marine industry. Throughout the train-
ing, I was trained to follow strict safety protocols while working on electrical systems to prevent
accidents and ensure the well-being of the crew and the vessel.

Compliance and Regulations: Understanding and adhering to the relevant regulations and guide-
lines in the maritime industry was emphasized during the training. I gained knowledge of industry
standards and compliance requirements to maintain the highest operational standards.

Time Management and Prioritization: With real-life scenarios and time-sensitive tasks, I learned
how to manage my time efficiently and prioritize tasks to meet deadlines and maintain the opera-
tional readiness of the boats.

Problem-Solving Skills: Working in the marine engineering department, I encountered various


technical challenges that demanded innovative problem-solving skills. I learned to think critically
and develop effective solutions to complex electrical issues.

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10. Project / Assignment

The purpose of this project/assignment is to analyze and optimize the electrical distribution sys-
tem in naval boats within the Marine Engineering Department of the Pakistan Navy. As an On-
the-Job Trainee HSG-I, my role is to evaluate the existing electrical distribution system, identify
areas of improvement, and propose optimized solutions to enhance the efficiency and reliability
of the system.

Objectives:

 Analyze the current electrical distribution system in naval boats, considering power genera-
tion, transmission, and utilization.

 Identify potential weaknesses, inefficiencies, and safety concerns within the existing system.

 Propose recommendations for optimizing the electrical distribution system, considering fac-
tors such as load balancing, fault tolerance, and energy efficiency.

 Develop an implementation plan for the proposed system improvements, considering feasi-
bility, cost-effectiveness, and compatibility with existing infrastructure.

 Evaluate the impact of the proposed optimizations on the overall performance and reliability
of the electrical distribution system.

Methodology:

 Conduct a thorough review of the existing electrical distribution system documentation and
gather data on power generation, transmission, and utilization.

 Perform on-site inspections and interviews with electrical technicians to gain insights into
the practical aspects and challenges faced during operation and maintenance of the system.

 Utilize specialized software tools to simulate and analyze the electrical distribution system,
including load flow analysis, fault analysis, and voltage stability analysis.

 Identify bottlenecks, overloaded circuits, voltage drops, and potential points of failure in the
system.

 Develop optimized solutions, such as redistribution of loads, reconfiguration of circuits, and


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incorporation of protective devices, to address identified issues.

 Conduct cost-benefit analysis for proposed optimizations, considering initial investment, op-
erational savings, and maintenance requirements.

 Prepare a comprehensive report highlighting the findings, recommendations, and implemen-


tation plan for the optimized electrical distribution system.

Expected Deliverables:

 A detailed report outlining the analysis of the current electrical distribution system, including
strengths, weaknesses, and areas for improvement.

 Recommendations for optimizing the system, supported by technical justifications and cost-
benefit analysis.

 An implementation plan specifying the steps required for the proposed system improve-
ments, including timelines and resource requirements.

 Simulation results and analysis demonstrating the impact of the proposed optimizations on
the system's performance and reliability.

 Presentations to the Marine Engineering Department's stakeholders, highlighting the findings


and recommendations of the project.

The successful completion of this assignment will contribute to enhancing the electrical distribu-
tion system's efficiency and reliability in naval boats within the Marine Engineering Department
of the Pakistan Navy. By identifying and implementing optimized solutions, the project aims to
improve the operational readiness, safety, and energy efficiency of the electrical systems
onboard the boats.

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11. Hand On Skills Acquired
During my industrial training at the Marine Engineering Department, specifically in the Boats Elec-
trical Maintenance Section of the Pakistan Navy, I had the opportunity to acquire valuable hands-on
skills in various aspects of marine electrical maintenance.
Electrical System Troubleshooting:
Through practical experiences and guidance from skilled technicians, I gained proficiency in identi-
fying and troubleshooting electrical faults in marine electrical systems. I learned how to use diag-
nostic tools, interpret electrical diagrams, and apply systematic approaches to isolate and rectify is-
sues efficiently.
Maintenance and Servicing:
I acquired hands-on skills in routine maintenance and servicing of electrical equipment and systems
on naval boats. This involved tasks such as cleaning, inspecting, lubricating, and replacing compo-
nents as necessary. I learned the importance of adhering to maintenance schedules and following
established procedures to ensure the optimal performance and longevity of electrical systems.
Installation and Wiring:
I had the opportunity to participate in the installation of electrical equipment, wiring, and cabling
on naval boats. Under supervision, I gained practical knowledge of proper cable management, ter-
mination techniques, and adherence to safety standards. This hands-on experience allowed me to
develop skills in equipment installation, connecting electrical circuits, and ensuring secure and reli-
able connections.
Safety Practices:
Safety is of paramount importance in marine electrical maintenance. During the training, I learned
and implemented safety practices specific to the marine environment. I gained hands-on experience
in working with high voltage systems, using personal protective equipment, following lockout/tag
out procedures, and ensuring proper grounding techniques. These skills contributed to maintaining a
safe working environment for me and others.
My industrial training equipped me with valuable hands-on skills in troubleshooting, maintenance,
installation, safety practices, teamwork, problem-solving, and professionalism. These skills will
serve as a solid foundation for my future career in the field of marine electrical engineering, ena-
bling me to contribute effectively to the maintenance and operation of electrical systems in mari-
time environments.

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12. Problems & Challenges

During the industrial training at the Marine Engineering Department, specifically in the Boats
Electrical Maintenance Section of the Pakistan Navy, as a Job Trainee HSG-I (Higher Skilled
Grade-I), I encountered various problems and faced specific challenges.

 Faced problem related to the power steering motor. This required a thorough understanding
of electrical systems, motor control circuits, and hydraulic systems. However, I faced diffi-
culties in identifying and resolving the specific problems that were affecting the power
steering motor's performance. Due to this fault boat is non ops

 During my training, I encountered a significant issue with the boat navigation lights panel,
which was not functioning as intended. As a Job Trainee HSG-I, I was tasked with assisting in
the maintenance and repair of electrical systems on naval boats. The malfunctioning navigation
lights panel presented a unique challenge that required immediate attention and resolution.

 As a trainee, I faced several challenges during the new wiring installation process at old
pipes. The complexity of naval boat electrical systems, limited workspace, and strict adher-
ence to safety regulations added to the difficulty of the task. Moreover, working in a mari-
time environment presented unique challenges, such as dealing with space constraints, expo-
sure to corrosive elements, and ensuring waterproofing of connections.

 I faced the big challenge for boat shift position motor has not been working.it was a very se-
rious problem. Boat stuck in one position management declared boat is non ops immediate
action required.

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13. Problem Solving Approach

All above mentioned problems and challenges can be solved by setting priorities and timely ef-
fective communication among relevant interfaces. I developed and implemented a systematic
approach to troubleshoot issues and find effective solutions, ensuring the operational readiness
of naval boats.

 A visual inspection of the power steering motor and associated components. Check for any
visible damage, loose connections, or signs of overheating. There is no visible damage found
of this motor check the voltage at motor terminal 12 VDC available but motor not working
at the end motor dismantled to the boat and check the motor carbon. carbon stucked of this
motor so change the carbon of this motor then re-installed the motor connect the power sup-
ply and hydraulic pipes of the motor then switch on motor working properly problem has
been resolved.

 Faced so many troubled to resolved this issue suddenly boats navigation light is off first
checked the switch panel of this lights switch is on then check the voltage of lights terminal
supply is not available. Checked the voltage of navigation lights terminal supply not reached
at switch then is confirmed fault from the navigation lights control box. This box installed in
boat tank room at confined space on the box and check the supply across all fuses the navi-
gation light fuse is damage due to losing fuse body changed the fuse with body issue has
been resolved lights working properly.

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 The installation process of new wiring at old pipes on naval boats. The following steps out-
line the procedure followed during the installation all necessary tools, equipment, and mate-
rials were gathered to facilitate the installation process. The old pipes were cleaned and
cleared of any debris or obstructions that could impede the installation. The new wiring was
carefully routed through the old pipes, taking into consideration the boat's layout and electri-
cal system requirements. Proper cable management techniques were employed to prevent
any strain, bending, or damage to the wiring during installation. Cable ties, clips, or other
suitable fasteners were used to secure the wiring along its path and prevent it from coming
loose or interfering with other boat components. Install new connectors and junction boxes
as required, following industry standards and electrical codes. Once the installation is com-
pleted, conduct a visual inspection to check for any loose connections, damaged insulation,
or other potential issues. DC cables use for wiring pure copper American standard cable.
Following equipment install at boat. Two working lights, 2 two navigation lights, 1 anchor
light, 1 GPS every equipment have 12 VDC supply.

 Under the guidance of experienced technicians, I embarked on this task with great enthusi-
asm and eagerness to learn. I familiarized myself with the necessary tools, equipment, and
safety protocols associated with the replacement process. I was also provided with detailed
instructions and technical documentation to ensure a systematic approach to the task. Sensor
assembly nut bolt not accessible so many spares dismantled just like intake cover, butterfly
valve, wiring harness, fuel pump, then reached the sensor position. The shift position sensor
replacement involved several key steps, including identifying the location of the sensor, dis-
connecting the electrical connections, removing the old sensor, and installing the new sen-
sor. I meticulously followed the instructions provided, ensuring proper handling of the sensi-
tive electrical components and adhering to the prescribed safety measures.

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14. Supervisory Tasks
My role involves undertaking various supervisory tasks to assist in the smooth functioning of the
department. These tasks encompass overseeing operations, ensuring compliance with safety regula-
tions, providing guidance to subordinates, and maintaining effective communication within the
team.
Monitoring Operations:
 Supervise daily operations within the Boats Electrical Maintenance Section, ensuring adherence
to standard operating procedures and established protocols.
 Monitor the progress of assigned tasks and projects, tracking timelines, and ensuring timely
completion.
 Conduct regular inspections of electrical systems, equipment, and work areas to identify any
issues or maintenance requirements.
Guidance and Training:
 Provide guidance and technical support to junior technicians and trainees, assisting them in
troubleshooting electrical faults and resolving technical challenges.
 Foster a learning environment by sharing practical experiences, industry best practices, and les-
sons learned.
Communication and Coordination:
 Maintain effective communication channels with superiors, peers, and subordinates to ensure
smooth coordination of tasks and projects.
 Quality Assurance:
 Ensure the quality of work performed by conducting periodic inspections and quality checks.
 Verify compliance with technical specifications and standards during maintenance, repairs, and
installations.
Documentation and Record-Keeping:
 Maintain accurate records of maintenance activities, repairs, equipment inventories, and inspec-
tions.
 Prepare reports detailing work completed, highlighting any issues, and providing recommenda-
tions for improvements.
 By undertaking these supervisory tasks, I aim to contribute to the overall efficiency, safety, and
effectiveness of the Boats Electrical Maintenance Section in the Marine Engineering Depart-
ment of the Pakistan Navy.
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15. Suggestions for enhance productivity

As a Job Trainee HSG-I in the Marine Engineering Department's Boats Electrical Maintenance
Section of the Pakistan Navy, there are several suggestions you can propose to enhance produc-
tivity. These suggestions aim to optimize work processes, improve efficiency, and promote a
culture of continuous improvement. Here are some ideas:

Standardize Work Procedures:

Develop standardized procedures for routine maintenance tasks, troubleshooting, and installa-
tions. This ensures consistency in work processes and reduces the chances of errors or misun-
derstandings.

Implement Preventive Maintenance Plans:

Introduce a proactive approach by implementing preventive maintenance plans. Regularly


scheduled inspections, testing, and maintenance can help identify potential issues before they
become critical, reducing downtime and increasing overall productivity.

Optimize Inventory Management:

Streamline the management of electrical equipment, tools, and spare parts. Implement an effi-
cient inventory management system to ensure that required items are readily available when
needed, minimizing delays and maximizing productivity.

Continuous Training and Skill Development:

Encourage and facilitate ongoing training programs for technicians. Stay updated with the lat-
est advancements in marine electrical systems and provides opportunities for skill develop-
ment. Well-trained technicians can work more efficiently and effectively, leading to increased
productivity.

Foster a Safety Culture:

Emphasize the importance of safety in all aspects of work. Implement robust safety protocols,
conduct regular safety training, and encourage reporting of safety incidents or near-misses. A
safe work environment boosts employee morale, reduces accidents, and increases overall
productivity.
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16. Quality Management System

A Quality Management System (QMS) is a set of policies, processes, and procedures designed
to ensure that an organization consistently meets or exceeds delivers products or services of
high quality.

Pakistan navy protect Maritime Interests of Pakistan, deter aggression at and from sea, provide
disaster relief, participate in development of coastal communities and contribute to internation-
al efforts in maintaining good order at sea.

Documentation Control:

office automation system software to manage and control the creation, revision, approval, and
distribution of relevant documents, such as SOPs, work instructions, and inspection checklists,
help to increase the efficiency.

Training and Competence:

Pakistan navy polytechnic institute for identifying training needs, providing relevant training
programs, and ensuring that personnel possess the necessary skills and knowledge to perform
their tasks effectively and safely.

Audits and Inspections:

FOST department take an internal and external audits to assess compliance with established
procedures and identify areas for improvement. These audits conducted by trained personnel or
navy high command officers.

Continuous Improvement:

Best sailors and civilian of the month activity to promote a culture of continuous improvement
where personnel are encouraged to identify opportunities for enhancing quality, efficiency, and
effectiveness in the electrical maintenance processes. This may involve the use of performance
metrics, data analysis, and improvement projects.

Core values of Pakistan navy:

Faith, character, courage, and commitment define unwavering dedication to upholding values
and principles with strength of conviction.
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17. Safety Features at workplace

In the Boats Electrical Maintenance Section of the Pakistan Navy, several safety features are im-
plemented to ensure a secure working environment.
Personal Protective Equipment (PPE):
Personnel are provided with and required to wear appropriate PPE, including safety helmets, safety
goggles, gloves, safety shoes, and protective clothing, to mitigate the risks associated with electrical
maintenance tasks.

Lockout/Tag out (LOTO) Procedures:

Implemented LOTO procedures are to control hazardous energy sources during maintenance and
repair activities.

Safety Signage and Labels:

Clear and visible safety signage and labels are displayed throughout the workplace to communicate
potential hazards, safety precautions, emergency contact information, and evacuation routes.
Fire Safety Measures:
Fire extinguishers, fire alarms, and firefighting equipment are strategically placed within the work-
space. Weekly fire drills and training sessions are conducted to ensure personnel are aware of emer-
gency evacuation procedures and proper handling of fire-related incidents.
Electrical Safety Measures:
Measures such as proper grounding, circuit protection devices, insulation testing, and regular
maintenance of electrical equipment and systems are implemented to minimize electrical hazards
and ensure safe working conditions.
Emergency Response and First Aid Facilities:
First aid kits, emergency medical supplies, and trained personnel are available to provide immediate
medical assistance in case of injuries or accidents. Emergency response plans are in place to address
potential emergencies and evacuate personnel safely.
Training and Awareness Programs:
Regular safety training sessions, workshops, and briefings are conducted to educate personnel on
safety practices, hazards specific to the work environment, and emergency response procedures.
This helps to foster a safety-conscious culture and increase awareness among the workforce.

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18. Conclusion

This training enabled me to understand an boats electrical system, industrial culture and work-
ing environment, importance of ethics and safety at workplace, importance of housekeeping at
workplace, planned and unplanned tasks management as per priority.

I would like to thank all my relevant university teachers, office managers, site engineers, site
supervisors & colleagues for being with me in every critical situation and supported me in
improving my learning ability.

My industrial training at the Marine Engineering Departments, as an On-the-Job Trainee


HSG-I, has been a highly rewarding and enriching experience. Throughout my training peri-
od, I had the opportunity to work alongside experienced professionals and gain practical
knowledge in marine electrical maintenance.
During my time in the Boats Electrical Maintenance Section, I actively participated in various tasks,
including troubleshooting electrical faults, conducting routine maintenance, and assisting in the in-
stallation of electrical equipment on naval boats. These hands-on experiences have allowed me to
apply theoretical knowledge acquired through my academic studies and develop a deeper under-
standing of marine electrical systems.

Working within a disciplined and structured work environment has not only enhanced my
technical skills but also instilled in me a strong sense of professionalism, attention to detail,
and adherence to safety protocols.
I am immensely grateful for the opportunity to undergo industrial training at the Marine Engineer-
ing Department's Boats Electrical Maintenance Section. The knowledge and skills I have acquired
during this training will undoubtedly contribute positively to my career as an electrical technician. I
would like to express my heartfelt appreciation to the Pakistan Navy for providing me with this in-
valuable learning experience.
As I move forward in my professional journey, I am confident that the practical knowledge and
skills gained during my industrial training will serve as a solid foundation for my future endeavors.
I look forward to utilizing this experience to make meaningful contributions to the field of marine
engineering and electrical maintenance.

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19. References and appendixes

Bibliography

 navy, o. w. (2022). Pak navy gov pk. Retrieved from paknavy.gov.pk: https://www.paknavy.gov.pk/index.html
 times, d. p. (2022, 06 07). Faith, Character, Courage and Commitment core objectives of Navy profession:
Amjad Khan Niazi. Retrieved from daily parliment times:
 https://www.dailyparliamenttimes.com/2022/06/27/faith-character-courage-and-commitment-core-objectives-
of-navy-profession-amjad-khan-niazi/
 news, t. (2023, july 15). Naval chief underscores capabilities of PN to deal with . Retrieved from Epaper:
https://www.thenews.com.pk/print/681326-naval- chief-underscores-capabilities-of-pn-to-deal-with-
challenges
 Times, d. p. (2022, 06 07). Faith, Character, Courage and Commitment core objectives of Navy profession:
Amjad Khan Niazi. Retrieved from daily parliament times:
 https://www.dailyparliamenttimes.com/2022/06/27/faith-character-courage-and-commitment-core-objectives-
of-navy-profession-amjad-khan-niazi/
 Pakistan, i. (2023). The mission of the Pakistan Navy is to protect the maritime interests of Pakistan, and to de-
ter aggression at and from sea. Retrieved from Defense Export Promotion Organization (DEPO).:
https://ideaspakistan.gov.pk/about_pak_navy.php

Abbreviation

FOST (Flag Officer Sea Training) NHQ (Naval Headquarter)

PN (Pakistan Navy) NTC (National technology council)

PNPI (Pakistan Navy Polytechnic Institute) HEC (Higher Education Commission)

HSG-I (High Skilled Grade-1) JNB (Jinnah Naval Base)

QMS (Quality Management System)

PNS (Pakistan Navy Ship)

CNS (Chief of Naval Staff)

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THE END

NAZEER HUSSAIN UNIVERSITY


ST-2, Block 04, Federal ‘B’ Area, Karachi 75950
http://www.nhu.edu.pk

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