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lOMoARcPSD|40592414

Institutional Assessment (SMAW NC I)

MALINAO TOMOL INSTITUTE INC.


Calye Nueva St. Labrador, Hinunangan So. Leyte

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lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

Institutional Assessment Result Summary

Trainee’s Name:
Trainer’s Name: DENNIS O. SUMALINOG
Title of Qualification/ WELD CARBON STEEL PLATES USING SMAW
Units of Competency:
Date:
Assessment Center
The performance of the trainee’s in the following unit(s) of Competency and Satisfactory Not
Corresponding methods Satisfactory

Units of Competency:
WELD CARBON STEEL PLATES USING SMAW

Note: Satisfactory performance shall only be given to the Trainee who Demonstrated successfully all
the competencies identified in the above name Qualification/ Units of Competency.
Recommendation For Further hands Proceed to next
on(Pls. Specify): task (pls. specify)

Did theTrainee overall performance meet the require evidences/standards? Y YES NO

OVERALL EVALUATION ❑ Competent ❑ Not Yet Competent

General Comments( Strengths/improvements needed)

Trainee’signature Date:

Trainer’s Signature: Date:


lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

ADMISSION SLIP
Name of Applicant:
Assessment Applied for: Date:
To be Accomplished by the Trainer
Name of Assessment Center:

Check Submitted Requirements: Remarks:

❑ Accomplished Self-Assessment Others Pls. Specify


Guide

Assessment Date: Assessment Time:

Printed Name and Signature of Trainer Printed Name and Signature of Trainee

Date: Date:

Note: Pls. bring this Admission Slip during your Institutional assessment date.

ADMISSION SLIP
Name of Applicant:
Assessment Applied for: Date:
To be Accomplished by the Trainer
Name of Assessment Center:

Check Submitted Requirements: Remarks:

❑ Accomplished Self-Assessment Others Pls. Specify


Guide

Assessment Date: Assessment Time:

Printed Name and Signature of Trainer Printed Name and Signature of Trainee

Date: Date:
lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

Self-Assessment Guide
CORE COMPETENCIES: Weld Carbon Steel Plates
using SMAW
Can I….? YES NO
1. Weld Carbon Steel Plates Using SMAW
a. Weld carbon steel plates in horizontal position (2G)
b. Weld carbon steel plates in vertical position (3G)
c. Weld carbon steel plates in Overheadposition (4G)
Name of Trainee and Signature: Date:

Self-Assessment Guide
CORE COMPETENCIES: Weld Carbon Steel Pipes using
SMAW
Can I….? YES NO
1. Weld Carbon Steel Pipes Using SMAW
a. Weld carbon steel plates in horizontal position (2G)
b. Weld carbon steel plates in vertical position (3G)
c. Weld carbon steel plates in overhead position (4G)
Name of Trainee and Signature: Date:

Self-Assessment Guide
CORE COMPETENCIES: Weld Carbon Steel Plates using
SMAW
Can I….? YES NO
1. Weld Carbon Steel Plates Using SMAW
a. Weld carbon steel plates in horizontal position (2G)
b. Weld carbon steel plates in vertical position (3G)
c. Weld carbon steel plates in overhead position (4G)
Name of Trainee and Signature: Date:
lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

Name of Assessment Center:

ATTENDANCE
Date:

Name Signature

TESDSII-TRAINER OIC-Center Administrator


lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

INSTITUTIONAL ASSESSMENT AGREEMENT

Trainee’s Name:
Trainer’s Name:
Qualification: SMAW NCII
Unit of Competency to be Assessed:
➢ BASIC COMPETENCIES
•Participate in workplace Communication
•Work in Team Environment
•Practice in Career Professionalism
•Practice Occupational Health and Safety
•Procedure
➢ COMMON COMPETENCIES
•Apply Safety Practices
•Interpret Drawings and Sketches
•Perform Industry Calculations
•Contribute to Quality System
•Use hand Tools
•Prepare Weld Materials
•Set up Welding Equipment
•Fit up Weld Materials
•Repair Welds
➢ CORE COMPETENCIES
•Weld Carbon Steel Plates using SMAW

Yes No
Have the Context and Purpose of institutional assessment been
Explained?
Have the Qualification and Units of competencies been explained?
Do you understand the institutional assessment procedure and
evidence to be collected?
Have your rights and appeal system been explained?
Have you discussed any special needs to be considered during
institutional assessment?
I agree to undertake assessment in the knowledge information gathered will only be used for
professional development purposes and can only be accessed by concerned Trainers.
Trainee’s Name: Date:
Institutional Assessment: Date:
lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

Evidence Plan
Competency standard: SHIELDED METAL ARC WELDING (SMAW) NC I
Unit of competency: Weld Carbon Steel Plates using SMAW
Ways in which evidence will be collected:

Demonstration
Observation &
Questioning

Questioning
&
The evidence must show that the trainee…
 Performed root pass *
 Cleaned root pass *
Weld subsequently/filling passes *
 Can interpreted drawing and plan*
Identified materials and consumables *
Applied welding techniques *
NOTE: *Critical aspects of competency
lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

RATING SHEET
Trainee’s Name:
Trainer’s Name: Dennis O. Sumalinog
Qualification: SHIELDED METAL ARC WELDING (SMAW) NC I
Unit of Competency Weld Carbon Steel Plates using SMAW
Date of Institutional
assessment:
Time of Institutional
Assessment
Instruction Demonstration
Given the necessary tools, materials and equipment, the candidate must be able to weld
carbon steel pipes in 2G, 3G,and 4G position using SMAW.
 2G and 3G position in (4) hrs and or 4G position in (2) hours.

CORE COMPETENCIES: Weld Carbon Steel Plates


Did the Candidate…? YES NO
1. Weld Carbon Steel and Plates using SMAW
a. Weld carbon steel plates in (2G) position
b. Weld carbon steel plates in (3G) position
c. Weld carbon steel plates in (4G) position inclined @45˚
The Trainee’s demonstration was
❑ Competent Not Competent

Trainee’s Signature:
Trainer’s Signature:
lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

Trainee’s name:
Trainer’s name: Dennis O. Sumalinog
Qualification: SHIELDED METAL ARC WELDING (SMAW) NC I
Date of Institutional assessment:
Time of Institutional assessment:
Instructions for demonstration:

Given the necessary materials, tools and equipment, the candidate must be able to weld carbon
steel plates in 2G and 3G position or 4G position using SMAW
2G and 3G positions in (4) hours and or 4G position inclined @45˚ fixed

Materials and equipment


SMAW Machine, Personal protective equipment ,Pliers, Chipping, hammer and wire brush,
Gap wire, Portable hand grinder, Mild steel pipes 10mmØx50mm, S-80 as selected by
instructor, Gap wire,3/32’’
OBSERVATION Please check(✓) to show if
evidence is demonstrated
During the demonstration of skills, did the candidate: Yes No N/A
 Handle materials, tools and equipment properly □ □ □
 Observe safety practices □ □ □
 Perform basic math computation and mensuration □ □ □
 Clean weld every inter-passes □ □ □
 Ratify weld defects □ □ □
 Apply weld technique □ □ □
 Pass weld visual inspection □ □ □
The Trainee’s demonstration was:
Satisfactory ❑ Not Satisfactory❑
lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

WRITTEN EXAMINATION

Name : Date:

Trainer:

Qualification: SHIELDED METAL ARC WELDING (SMAW) NC I


Unit of competency:

INSTRUCTIONS: Read the direction carefully. You have only one (1) hour to complete this test but
if you can finish it earlier, you may hand in your paper. This is a MULTIPLE CHOICE. Encircle
your best answer.

TEST BEGINS HERE


1. What does the abbreviation of SMAW stands for?
a) Shielded Metal Arc-Welding
b) Soldering Metal Arc-Welding
c) Shielded Metals Argon Welding

2. What are the 3 common current used in welding?


a) AC,BD,DC
b) AC,DC,DCEN
c) AC,CB,BC

3. What does determine the size of electrode to be use?


a) The size of the electrode and the metal to be use
b) The metal to be use and the amount to fill
c) The welding position and the amount to fill

4. In what welding position can 6O13 electrode to be use?


a) All four welding positions
b) Horizontal position only
c) Vertical position only
5. Which of the welding rod is the
largest? a) 3/32
b) 5/32
c) 3/18
6. A duty cycle means that welding machines can operate at maximum amperage for
how many minutes out of 10?

a) 3 minutes
b) 4 minutes
c) 5 minutes
lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

7. What is the maximum continues welding amperage of a 200 amperage welding


machine with 30% duty cycle?
a) 3 amperage
b) 60 amperage
c) 90 amperage

8. Duty cycle means?


a) Power source
b) Amperage
c) Recommended percentage
9. What is the suggested angle of electrode in welding flat beads of a right handed person?

a) 90 degrees and 15 degrees to 30 degrees to the right


b) 45 degrees and 20 degrees to the left
c) 60 degrees and 90 degrees to the right

10. Are bead running techniques and their procedures are useful or not?
a) No, because welder have different styles
b) Yes
c) Maybe
11. What is the purpose of the flux covering the electrode?
a) Flux protects the weld pool and helps to stabilize the arc and a slug protects the
weld as it cools down.
b) To penetrate better
c) To unprotect the well pool
12. Why must all slugs be removing?
a) To protect the workplace
b) To avoid weld failure
c) Slug helps to protect and cover your failure of welding
13. Current voltage and speed normal results in?
a) Poor penetration and undercutting
b) Poor penetration and overlapping
c) Smooth, well-formed bead with no undercutting, overlapping or pilling of slag.
14. Speed fast results in?
a) Irregular bead, poor penetration, undercut and not enough weld metal in joint
causing a weak joint.
b) High voltage
c) Low voltage
15. Current low results in what way?
a) In undercutting
b) In poor penetration, slow progress
c) In perfect penetration
16. Slag, inclusion, porosity, undercut incomplete fusion, crater crack are means what?
a) Results of weld failure
b) Perfect weld sign
c) Go home
17. Are there remedies in arc blow?
lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

a) No
b) Yes
c) None of the above

18. What cause and remedies of pinholes and porosity?


a) Reducing the current
b) Arc length is too long and travel speed is too fast
c) Shorter the current
19. What is the possible cause/s of slag inclusion?
a)No cause
b) Wrong machine use
c)High flow rate of molten metals
20. Are there no remedies in incomplete penetration?
a) Yes, checking the joint carefully including the root opening, root face dimensions
and the groove face angle
b) Yes, the high current and undercutting
c) Yes, turn off the welding machine
21. AWS means
a) American Welder Society
b) American Welding Socialist
c) America Weld Something
22. What do you mean by this symbol v_
a) A groove in U Butt-joint
b) A groove in V But-joint
c) A groove in Y joint connection
23. The tail of welding symbol means?
a) Supplementary symbol
b) Contour and finish symbol
c) A specification of process
24. A weld made in the groove between in work pieces?
a) Weld
b) Convex
c) Piece
25. A graphical representation of a weld is called?
a) Fillet weld
b) Groove weld
c) Welding symbol
lOMoARcPSD|40592414

MALINAO TOMOL INSTITUTE, Inc.


Calye Nueva St. Labrador, Hinunangan So. Leyte

ANSWER KEY

1. A 11.A 21.A

2. B 12.B 22.B

3. C 13.C 23.C

4. A 14.A 24.A

5. B 15.B 25.B

6. A 16.A

7. B 17.B

8. C 18.B

9. A 19.C

10. B 20.B

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