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INSTITUTIONAL
ASSESSMENT
TOOLS

MALINAO TOMOL INSTITUTE INC.

Calye Nueva St. Labrador, Hinunangan So. Leyte

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Developed By: Dennis O. Sumalinog
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EVIDENCE PLAN

COMPETENCY STANDARD CORE COMPETENCY

WELD CARBON STEEL PLATE AND PIPES
UNIT OF COMPETENCY USING (SMAW)

Ways in which evidence will be collected:

Demonstration
& Questioning
[tick the column]

Written

Report
Third
party
The evidence must show that the trainee …
 Performs root pass in accordance with WPS and/or client specifications* √ √
 Performs task in accordance with company or industry
requirement approved WPS and safety procedure.* √ √

 Cleans root pass and free from defects and discontinuities √

 Performs subsequent/ filling passes in accordance with approved WPS*
√ √

 Performs capping in accordance with WPS and/or client specifications*

√ √

 Visually checks for defects and repaired, as required in accordance

with applicable codes and standards √
 Welds carbon steel pipes in 2G and 5G and/or 6G positions to
acceptable standard following the approved WPS* √ √

NOTE: *Critical aspects of competency

Trainees Signature: Date:

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Developed By: Dennis O. Sumalinog

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DEMONSTRATION

Trainee’s Name:
Trainer’s Name: DENNIS O. SUMALINOG
Unit of competency: WELD CARBON STEEL PLATE AND PIPES
USING (SMAW)
Qualification: SHIELDED METAL ARC WELDING (SMAW) NCII
Date of assessment:
Time of assessment:
Instructions for demonstration

Perform welding passes penetration, filling and capping to Steel Pipes In

(1G), (2G), (5G) and (6G) Position in accordance to industry standards.

Supplies and Materials

1. PPE 4. Chipping hammer 7. Clear and dark glass
2. Electrode 5. Steel brush 8. Mechanical Pliers
3. Carbon Pipes 6. Portable Angle Grinder 9. welding mask

1. Welding machine (AC or AC/DC) 4. Portable angle grinder

2. Welding table 5. Portable oven
3. Welding booth

Steps/Procedure:
1. Wear PPE
2. Prepare the base metal.
3. Place the base metal in a (1G) position
4. Turn on the welding machine
5. Perform welding of carbon steel plates in (1G) position
6. Repeat the procedure until you complete all the positions in the performance objective.
7. Turn off the welding machine

Assessment Method:
1. Demonstration
2. Observation
3. Oral Questioning
4. Interview

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OBSERVATION
During the demonstration of skills, did the trainee.. Yes No N/
A
1. Wear PPE
2. Check the equipment’s condition
3. Prepare the base metal.
4. Performs root pass in accordance with
WPS and/or client specifications*
5. Performs task in accordance with company or
industry requirement approved WPS and safety
procedure.*
6. Cleans root pass and free from defects and
discontinuities
7. Performs subsequent/ filling passes in accordance
with approved WPS*
8. Performs capping in accordance with WPS
and/or client specifications*

9. Visually checks for defects and repaired, as

required in accordance with applicable codes
and standards
10.Welds carbon steel pipes in 1G and 2G and 5G
and/or 6G positions to acceptable standard
following the approved WPS
11.Performs capping (1G) position properly
12.Performs capping (2G) position properly

13.Performs capping (5G) position properly

14.Performs capping (6G) position properly
15.Proper procedure and initiation of welding profiles
16.Turn the welding machine off and set the
materials in the right place at the end of
the demonstration
The trainee’s demonstration

Satisfactory Not Satisfactory

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QUESTIONING TOOL

Questions to Probe the Trainee’s Satisfactory

Underpinning Knowledge Response
The trainee should answer the following questions: Yes No
Extension/Reflection Questions
1. Name some defects usually encountered during
welding procedure?
Safety Questions
2. What are the 5 essential procedures in welding?
Contingency questions

3. What are the considerations before welding?

Infrequent Events
4. How will you distinguish a good weld?
Rules and Regulations

5. What is the main rule of welding?

The trainee’s underpinning knowledge
was:

Satisfactory Not Satisfactory

Feedback to trainee:

The trainee’s overall performance was:

Satisfactory Not Satisfactory

Trainee’s signature: Date:

Trainer’s signature: Date:

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Developed By: Dennis O. Sumalinog

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Acceptable answers are:

1. Defects usually encountered in welding procedures include incomplete

penetration, incomplete fusion, undercutting, porosity, and
longitudinal cracking.
2. The 5 essential procedures in welding are Correct electrode size, Correct
current, Correct arc length or voltage, Correct travel speed, and Correct
electrode angle.

3. Welders need protective gloves, goggles, helmets and respiratory

protection that will safeguard welders from injuries. Employees
should also be fully trained in hazards and equipment operation.
Equipment
needs to be thoroughly checked and maintained on a regular basis
to ensure they are safe for use.

4. A good weld is easy to distinguish. It will be straight and uniform

with no slag, cracking, or holes. There will be no breaks in the weld.
It shouldn't be too thin and there should be no dips or craters in the
bead.

5. Weld metal is always a liquid and wants to find its own level. Weaves
need to always be level, or the weld metal will sag

Trainer’s signature:

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Developed By: Dennis O. Sumalinog
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RECORDING SHEET FOR ORAL

QUESTIONING

Trainee’s name: DENNIS O. SUMALINOG

Unit of competency: WELD CARBON STEEL PLATE AND PIPES

USING (SMAW
Qualification: SHIELDED METAL ARC WELDING (SMAW) NCII

Satisfactory
Oral/Interview Questions Response
Yes No

1. What's the purpose of welding?

2. Why do welders drink milk?

3. What is the main objective of a WPS?

4. Name some safety protocols in welding?

5. What is the proper waste disposal in welding?

The trainee’s underpinning knowledge was:

Satisfactory Not satisfactory

Trainee’s Signature: Date:

Trainer’s signature: Date:

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Acceptable Answers are:

1. The basic purpose of welding is to join two elements together with a firm connection.

2. Holding the milk in your mouth forces the welder to breathe through their nose. Again, this
process relies on the respiratory system with the welding fume being transported to the welder's
lungs?

3. The main objective of a WPS is to serve as a guide that allows the welder to perform welds that
are safe, repeatable and efficient.

4. Safety protocols in welding are the following;

a. Be sure the welder is properly installed and grounded.
b. Never weld without adequate ventilation.
c. Take proper precautions to prevent fires.
d. Protect your entire body with fire retardant clothing, shoes, and gloves.
e. Wear eye protection at all times.
f. Weld only in a fire safe area

5. Waste/unusable weld rods shall be disposed of in a red skip tub or other

container identified for scrap metal recycling. Waste solvent and solvent
soaked rags or tools must be disposed of properly in a hazardous waste drum.

Trainer’s signature: Date:

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Developed By: Dennis O. Sumalinog

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TABLE OF SPECIFICATION
SHIELDED METAL ARC WELDING
(SMAW) NCII

Comprehension
Objective

Application
knowledge
Content Total no. of items
area Topics

Performs task in accordance

with company or industry
requirement approved WPS and 3 3 2 8 / 15.5%
safety procedure.*
(LO3/LO2/LO1)

Performs root pass in

accordance with WPS 2 2 4 8 / 15.5%
and/or client specifications*
(LO3/LO2/LO1)

Performs subsequent/ filling

passes in accordance with 3 3 2 8 / 15.5%
approved WPS*
LO3/LO2/LO1

Performs capping in
accordance with WPS and/or 4 2 2 8 / 15.5%
client specifications*
LO3/LO2/LO1

Welds carbon steel pipes in

2G and 5G and/or 6G
positions to acceptable 6 6 6 18 / 37.38%
standard following the
approved WPS*
LO4/LO2/LO1

TOTAL 18 16 16 50 / 100%

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Developed By: Dennis O. Sumalinog

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WRITTEN
TEST

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Developed By: Dennis O. Sumalinog

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I. MULTIPLE CHOICE
DIRECTION: READ THE FOLLOWING STATEMENT CAREFULLY. CHOOSE THE
CORRECT LETTER OF YOUR ANSWER. PLACE YOUR ANSWER
BEFORE THE NUMBER.

1) The 2 most common types of welds are groove and ?

a} Beads
b) Fillet
c) Weldment
d) Slug

2) The easiest and often the first weld position that new students learn
and also referred to as a “down hand” position.
a) Flat position
b) Horizontal position
c) Vertical position
d) Overhead position
3) A piece of metal placed at the back of a joint and becoming part of the
welded joint.
a) Reinforcement
b) Backing bar
c) Backing strip
d) Back joint
4) A piece of metal or other material placed behind a butt or corner joint to
help the welding operation but not intended to become part of the
weld.
a. Reinforcement
b. Backing bar
c. Backing strip
d. Back joint
5) The exposed surface of a weld seen from the side from which the welding
was made.
a. Root face
b. Toe
c. Weld face
d. Throat
6) The distance that the fusion line extends below the surface of the
material being welded
a. Overlap
b. Splatter
c. Reinforcement
d. Penetration

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7) This all-position, AC electrode is used for welding clean, new sheet

metal. Its soft arc has minimal spatter, moderate penetration and
an easy-to-clean slag
a. E6013
b. E6011
c. E7018
d. Ni-Cl
8) Is a groove melted into the base metal next to the weld toe or weld root
and has not been filled in
a. Cracks
b. Craters
c. Under fill
d. Undercut
9) If the weld does not combine with another weld or the base metal it
is referred to as:
a. incomplete penetration
b. incomplete fusion
c. incomplete bonding
d. incomplete inclusion
10) Normal pant and shirt material worn around welding should be
of what material?
a. Polyester
b. Rayon
c. Cotton
d. Synthetics
11) The best method to prevent accident is?
a. Wearing safety equipment
b. Following precaution regarding job, machine and workplace
c. Working according to one’s own method
d. Work like a skill worker
12) What do we call a metal deposit left on the material after the welding
process?
a. A crater
b. A bead
c. A puddle
d. None of the above
13) Small cavities or holes resulting from gas pocket in weld metal
A. Lack of Penetration
B. Burn – Through
C. Porosity
D. Splatters

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14) Scattering of molten metal particles that cool to solid form near
weld bead
a. Excessive Spatter
b. Lack of Penetration
c. Burn – Through
d. Splatters

15) Shallow fusion between weld Metal and base metal

a. Excessive Spatter
b. Lack of Penetration
c. Burn – Through
d. Splatters
16) Defined as an undesirable open hole when the base metal
completely melts
a. Excessive Spatter
b. Lack of Penetration
c. Burn – Through
d. Porosity

17) Contraction of weld metal during welding that Forces base metal to move
a. Weld distortion
b. Lack of Penetration
c. Burn – Through
d. Excessive penetration
18) Weld metal melting through base metal and hanging underneath weld
a. Excessive Spatter
b. Excessive penetration
c. Burn – Through
d. Lack of penetration
19) The metal material that will be welded or cut
a. Electrode
b. Pipe
c. Plate
d. Base metal
20) Is the process of bonding together two parts by placing both electrodes
against the same surface on just one part.
a. Arc welding
b. Root gap
c. Melting
d. Gap welding

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II Directions: Define the following acronyms. Wrong spelling is wrong.

[ 2 points each ]

No ACRONYM STANDS FOR

1 ASME
2 AWS
3 API
4 AS/NZS
5 CSA
6 BS
7 ISO
8 WPS
9 PQR
10 ANSI

III ESSAY QUESTIONS:

[ 2 points each ]

1. What is welding in your own words?

2. What is the importance of safety at workplace?

3. Important safety welding tips you should observe when we do a welding job?

4. What are the basic principle of arc welding?

5. After finishing this activity modules, what have you learned? Did you gain
knowledge, skill and attitude at the end of the modules? if you were to
assess yourself, are your knowledge, skills, and attitude and the delivery
approach is on the level of competency?

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ANSWER KEY:

I. MULTIPLE CHOICE:
1) B 6) D 11)B 16)C
2) A 7) A 12)B 17) A
3) C 8) D 13)C 18) B
4) B 9) B 14)A 19) D
5) C 10) C 15)B 20) D

II. ACRONYM STANDS FOR:

[ 2 points each ]
ANSWER KEY 1.1-1

No ACRONYM STANDS FOR

1 ASME  American Society of Mechanical Engineers Codes
2 AWS  American Welding Society Standards
3 API  American Petroleum Institute Standards
4 AS/NZS  Australian / New Zealand Standards
5 CSA  Canadian Standards Association Standards
6 BS  British Standards
7 ISO  International Organization for Standardization
8 WPS  Welding Procedure Specification
9 PQR  Procedure Qualification Record
10 ANSI  American National Standard Institute

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III. ESSAY QUESTIONS: (ANSWER KEY)

[ 2 points each ]

1. What is welding in your own words?

 Welding is the process of joining two plastic or metal parts by
melting them, with or without using a further molten material. The
heat produced by an arc is used in welding to melt metal rods,
which solidify to provide a strong joint between two metal
surfaces.

2. What is the importance of safety at workplace?

 A safe and healthy workplace not only protects workers from
injury and illness, it can also lower injury/illness costs, reduce
absenteeism and turnover, increase productivity and quality, and
raise employee morale. Better safety equates to better health.

3. Important safety welding tips you should observe when we do a

welding job?
 Always Wear Safety Glasses, Gloves, and Apron. You can be
burned when operating the welding machine as the welding arc
is very hot, Be Aware of Fumes and Gases, Protect Yourself From
Electric Shock, Be Aware of Fires and Explosions, and Protect
Yourself From Noise Hazards.

4. What are the basic principle of arc welding?

 Arc welding is welding using the heat of an arc as a heat source.
In arc welding, positive voltage is applied to the electrode (welding
rod/wire) and negative voltage is applied to the base material. This
makes an arc occur from the base material to the electrode.

5. After finishing this activity modules, what have you learned? Did
you gain knowledge, skill and attitude at the end of the modules?
if you were to assess yourself, are your knowledge, skills, and
attitude and the delivery approach is on the level of
competency?
 ( Self-Assessment Key answer is himself )

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Developed By: Dennis O. Sumalinog