E.R.I.

C – JCI 8-VOLT BATTERY TEST SHEET

Date of Test Vehicle Type
Customer Car Serial #
Location Charger Type
Dealer/Distribution Battery Data Code
Tester By Odometer From IQDM
Car Decal # #Amp-Hours (EU)s From IQDM
Customer Complaint Buggy running not more than 18 hole (IQDM Monitor Manu: Amp Hours Display -> Amp Hours)
Optional – Charge algorithm and version
(Ex, algo, 31 Ver.1 – Obtained from Charger’s USB port)

Battery Post Wiring Fluid Levels Battery Case Mounting Cleanliness

Good Good Good Good Secure Fair
Rust/Corroded Rust/Corroded Overfilled Cracked Loose Good
Broken Broken/Loose Low Punctured Out of Position Poor
Over Torqued Under Torqued Below Plates*
*Fill and recharge 5 times then proceed to the next test
Electric Accessories: (y/n) List All
Single Point Watering System: (y/n) Deionizer: (y/n) Filter Last Change Date:
Energy Management System (e.g. Watt Miser): (y/n) If yes, list AC on time Off time
Other Comments:

BATTERY TEST PROCESS

Fully Charge Batteries Make sure terminals are Torqued to 110+/- 5 in Ibn. Per the Owner’s Manual. Batteries must have completed a charge within 24
hours of testing without any use (No GPS and No Vehicle movement). Disconnect and reconnect the DC plug to restart charger, wait until the charger
shuts off (both the lower battery charger status light and the upper light to go SOLID green). Record battery pack voltage prior the charge complete
below and proceed to Hydrometer Test

Solid Green On-Charge Set Voltage Before

Solid Green Charger Status Off

Hydrometer Test (Record specific gravity (SG) reading for all battery cells. If water level is insufficient to obtain a valid reading, add water, recharge and
proceed to Discharge Test. If SG is lower than the minimum reading on the hydrometer, record “Lower SG”, do no record “0”)
Battery Position #1 #2 #3 #4 #5 #6
SG - Positive Cell
SG – Centre Cell
SG – Centre Cell
SG – Negative Cell
Electrolyte Temperature
1. Any single battery with a specific gravity of 1140 or less; Replace battery and do not proceed to discharge Test. Return Car to service.
2. All other specific gravity readings: Proceed to Discharge Test.

Discharge Test

Electrolyte Discharge Temp. Corrected

Discharge Test to 42V
Temperature Minutes Discharge Minutes
Battery Position #1 #2 #3 #4 #5 #6
Voltage Under Load

Individual battery measurements should not be taken until the battery set voltage Temp Range Discharge Time to
decreases to less than 42.5V (°F) Shut-Off Point
Record electrolyte temperature and Discharge Minutes Over 90F 63
80-89F 60
75-79F 59
If the discharge minutes are less than Discharge Time to Shut-Off Point shown in the table 70-74F 58
1. Replace any battery with discharge voltage less than 6.7 volts and 65-69F 57
2. If no battery has voltage less than 6.7volts, replace all 6 batteries. 60-64F 56
55-59F 54
50-54F 53
45-49F 51
40-44F 50
35-39F 48
30-34F 46

Rev.G 08-14