Batteries installation guidelines

• Use torque range to installed batteries nuts and bolts.

• Using crimping tools for DC cables lugs.
• Keep Safe distance between batteries 1CM minimum to safe against thermal run away
• Check voltage after installation batteries difference between batteries to be maximum 0.15V/ 12V Block
• Matching output voltage and current of power cabinet for each string and check its operation during
charge/Discharge .
• Revise parameter setting before installing new batteries according to installation manual.
• Batteries ambient temperature to be 25°C degree
• When the system has a high temperature disconnect the batteries at 60°C temperature in order to avoid
thermal damage.
• Enable & activate Temperature compensation at +25°C.
• Follow installation manual during installation new batteries
 Torque Ranges Values for each batteries
Please follow the product label applied directly on the battery for recommended torque values.
Batteries type Torque
Value
NSB Blue+ 210Ah 8Nm
NSB Blue+ 100Ah 8Nm
Power Safe 190Ah 9Nm
Power Safe 100Ah 5Nm Torque range for battery nuts and bolts Hydraulic Battery DC Cable Lug Terminal
 Batteries Parameters settings
• The optimum level for float charging the Blue+ is 2.27VPC ±0.02VPC at +25°C (Float Voltage 54.48V)
• Boost voltage (equalize) recommends 2.35 VPC as boost voltage at +25°C (Boost or Equalize Voltage 56.4V)
• Boost or Equalize voltage shall be limited to the boost voltage level and shall be from 6 to 12 hours.
• The optimum level temperature +25°C (+77°F). If the Battery temperature increases above this level, a
thermal compensation of -4 mV/cell/°C is recommended for safe operation ,and if the temperature decreases
below 25°C, the voltage should be increased by 4 mV/cell/°C.(compensation coefficient 96mV/deg.C)
• Recommended Charge current for float application 0.25C(total batteries capacity/4)
• Battery rated capacity (according to Power cabinet Type).
1st (enter single battery string capacity and number of battery strings)
2nd (enter total battery capacity) for example ( total rated capacity for site has 2 battery strings 200Ah =400Ah)
• BLVD and LLVD to be adjusted as per below for both cascaded and normal sites.
Parameter Normal Sites Cascaded Sites
LLVD(Radio Loads Disconnect) 44.2V 45.6V
BLLVD(TRM Loads Disconnect) 43.2V 42
 Parameter setting @ 25°C
• Float voltage (54.48V).
• Boost ,Equalize voltage or elevated voltage enabled (56.4V).
• Charging current 0.25C (total capacity/4)
• Batteries rated capacity according to number of batteries strings
• site optimum level temperature +25°C
• Temperature compensation/per cell/ 4mV/deg.C @ 25°C .
(compensation coefficient 96mV/deg.C per String)
• BLVD and LLVD to be adjusted as per below for both cascaded and normal sites.
Parameter Normal Sites Cascaded Sites
LLVD(Radio Loads Disconnect) 44.2V 45.6V
BLLVD(TRM Loads Disconnect) 43.2V 42
 Installation Guidelines
 Read all instructions before handling, installing and operating the battery
 Follow safety Precautions
 Inspect batteries visually for damages or any deviations
 Prepare location where the batteries should be installed
 Measure the OCV and make necessary arrangement based on OCV difference in a rang of 0,15V/ 12V
Block.
 Install battery in the prepared location
 Make the necessary cabling and install Battery Temperature Compensation charging sensor on the
battery block between Block 2 and 3 .
 Apply freshening charge to batteries based on OCVs and battery manufacture recommendation prior to
operation
 Check power supply system’s controller setting for battery related parameters and adjust if any deviation
from battery manufacture recommendation
Batteries Parameters settings & temperature Chart
Batteries Spacing for air and cooling Process
(1CM)
• When received Batteries a visual check should be made on the
Batteries If the batteries show transportation damage,
physical damage to the case, leaking electrolyte etc. they
should not be installed and a claim should be initiated
Over charge/Undercharge impact on battery life time

Optimum
Area of ‘stability’ ±0.02V
% F loa t L if e

Overcharge
Undercharge Corrosion/Dry out
Sulphation, Corrosion

2.20 2.25 2.30 2.35 2.40 2.45

Float Voltage /VPC

 temperature Impact on battery life time

• Batteries are electrochemical devices, so it is recommended to operate the batteries within 20-
25ºC
For example, if the temperature rises from the recommended operating temperature of +25°C, to
+45°C, the expected battery life will decrease from 10 to 2 years
Lithium 48100Ah Huawei , Narada and ChinaShoto Power System Parameters settings

Parameters Standard Value Huawei Narada China Shoto

Single battery Capacity 100 Ah 100 Ah 100 Ah

Equalized charge voltage 53.5 V 54.1 V 54 V

Float charge voltage 53.4 V 54 V 52 V

Standard charge current 0.2C 0.2C 0.2C

Batteries Types Normal Site (Less than 2 cascade) High cascaded site (More than or
Equal 2 sites)

Huawei Lithium 100A BLVD:45V BLVD:45V

LLVD :46V LLVD :48.3V
ChinaShoto Lithium 100A BLVD:44V BLVD:44V
LLVD :45V LLVD :47V
Narada Lithium 100A BLVD:45V BLVD:45V
LLVD :46V LLVD :47.4V(under study)

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