7.

2
(sol)

SAE2340 steel (heat-treated)

𝑆𝑢𝑡 = 1226 𝑀𝑃𝑎, 𝑆𝑦 = 1130 𝑀𝑃𝑎, 𝐻𝐵 ≥ 370

𝑀𝑎 = 70 𝑁 ∙ 𝑚, 𝑇𝑚 = 45 𝑁 ∙ 𝑚

𝑘𝑎 = 4.51 (1226)−0.265 = 0.69

#1 (Trial)

𝑑𝑟 = 20 𝑚𝑚

𝑘𝑏 = 1.24 (20)−0.107 = 0.90

𝑆𝑒′ = 0.5𝑆𝑢𝑡 = 0.5 (1226) = 613.0 𝑀𝑃𝑎

𝑆𝑒 = 0.69(0.90)(613) = 380.7 𝑀𝑃𝑎

𝑑𝑟 20
D= = = 30.77 𝑚m
0.65 0.65
𝐷 30.77
r= = = 1.54 𝑚𝑚
20 20
d = 𝑑𝑟 + 2𝑟 = 20 + 3.08 = 23.08 mm

d 23.08
= = 1.154
𝑑𝑟 20

r 1.54
= = 0.077
𝑑𝑟 20

𝐾𝑡 = 1.9, 𝐾𝑡𝑠 = 1.5, q = 0.9, q = 0.9

𝐾𝑓 = 1 + 0.9(1.9 − 1) = 1.81

𝐾𝑓𝑠 = 1 + 0.9(1.5 − 1) = 1.45

𝒅𝒓 = 𝟐𝟎. 𝟒𝟔 𝒎𝒎

𝐃 = 𝟑𝟏. 𝟒𝟖 𝐦𝐦

r = 1.57 mm

d = 23.60 mm
7.39
(sol)

D = d = 32mm

Close running fit: H8/f7 (Table7-9)

ΔD = 0.039mm, Δd = 0.025mm (Table A-11)

𝛿𝑓 = −0.025𝑚𝑚

Hole:

𝐷𝑚𝑎𝑥 = 𝐷 + ΔD = 32 + 0.039 = 32.039 mm

𝐷𝑚𝑖𝑛 = 32𝑚𝑚

Shaft:

𝑑𝑚𝑎𝑥 = 𝑑 + 𝛿𝑓 = 31.975 mm

𝑑𝑚𝑖𝑛 = 𝑑 + 𝛿𝑓 − Δd = 31.950 mm