M/S. SAPTASHRINGI ENGINEERS, D-103 MIDC AMBAD. NASHIK-422 010.

RECEIVING INSPECTION (INNER TUBE)

No. Parameters Acceptance Criteria Sample Size Instrument Used Record

1 Length Height Gauge RIR- 5nos

Refer below Table
2 Outer Dia V.C. RIR- 5nos

3 Dent Mark,Fin line in ID, Material Defect As per sampling Visual RIR

4 Inner Dia 23.75 / 23.95 plan V.C. RIR- 5nos

5 Straightness- 0.1mm max 0.1 mm max Straightening MC RIR- 5nos

6 Tube thickness variation 0.2 mm max V.C. RIR- 5nos

7 Circularity- 0.03mm max 0.03 mm max 5nos / lot Bore dia RIR

8 Ra 0.80 mic max 5nos / lot Finish tester RIR

9 Hardness 22 - 28 HRC 5nos / lot 22-28 HRC RIR

10 Eddy current test- 100% Varification of Supplier Report Supplier PDI

11 UTS 85 kgf / sp mm min

12 Yield strength 70 kgf / sp mm min
1no./Month
13 % El 15% min

14 Chemical As per GP 131-14

Lab Testing
15 De carborisation depth 0.1 mm max Outside lab Report
16 Grain size ferrite grain size 7 or higher

17 Uniform Equiax grain structire Pearlite +ferrite 1no./12 Month

18 Banding of Ferrite or pearlite not allowed

19 Inclusion As per GP 131-14

Prepared By Approved By
 M/S. SAPTASHRINGI ENGINEERS, D-103 MIDC AMBAD. NASHIK-422 010.

QUALITY PLAN (RAW MATERIAL)

RECEIVING INSPECTION (INNER TUBE) Dt.- 01/07/2017) PAGE: 01/01

No. Parameters Acceptance Criteria Sample Size Instrument Used Record

1 Length Height Gauge RIR- 5nos

2 Outer Dia Refer below Table Micrometr RIR- 5nos

3 Inner Dia D.V.C RIR

As per sampling plan
4 Dent Mark,Fin line in ID, Material Defect Visual RIR- 5nos

5 Straightness- 0.1mm max 0.1 mm max Straightening MC RIR- 5nos

6 Tube thickness variation 0.2 mm max D.V.C RIR- 5nos

7 Circularity- 0.03mm max 0.03 mm max 5nos / lot Dial gauge RIR

8 Ra 0.80 mic max 5nos / lot RA Tester RIR

9 Hardness 22 - 28 HRC
10 Eddy current test- 100% Varification of Supplier Report

11 UTS 85 kgf / sp mm min

1nos / month
12 Yield strength 70 kgf / sp mm min
13 % El 15% min
Lab Testing
14 Chemical Properties As per GP 131-14 Outside lab
Report
15 De carborisation depth 0.1 mm max

16 Grain size ferrite grain size 7 or higher

17 Uniform Equiax grain structure Pearlite +ferrite 1no./ 12 Month

18 Banding of Ferrite or pearlite not allowed

19 Inclusion As per GP 131-14

TABLE A – INNER TUBE

No. Part Name Part No. Total Length O.D. I.D.
1 C.T. DELUXE 550500100140000 543.00 + 1.00
2 J-103 550504400120000 532.00 + 1.00
3 N-40 550500100150000 555.00 + 1.00
4 U-19/N-17 550504400060000 588.00 + 1.00
5 5-TS 550500100120000 564.00 + 1.00
30.10 + 0.10 23-75 - 23.95
6 JUPITOR 55050311 302.00 + 1.00
7 XF 331 55050491 294.00 +1.00
8 Passion 55050621001P010 560.0 + 1.00
9 B 106 556.0 +1.00

10 SUZUKI/APRILIA 5505010-13 349.00 + 1.00

11 06G 155050018P3 575.00 + 1.00
41.15 36.20 - 36.40
12 XF191 155050201 588.00 + 1.00

Prepared By: Navnath Gulve Approved By: Abhay Nishandar

(F/QAD/04, REV. 01,
 SAPTASHRINGI ENGINEERS LOT SIZE SAMPLE SIZE

D-103, M.I.D.C., AMBAD NASHIK-422010 501 TO 1200 20

1201 TO 3200 32
INNER TUBE - Raw Material Receiving Inspection Record
3201 TO 10000 50
QAD/F/01 REFERENCE - QUALITY PLAN - QA/RI/01 Rev.00 Date - 01-08-2017 10000 TO 35000 80

Invoice Total Length Outer Diameter Inner Diameter

Date TYPE Quantity Sample Visual Result Sign
No. Quantity
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
 SAPTSHRINGI ENGINEERS D-103, MIDC AMBAD- NASHIK
INNER TUBE RAW MATERIAL RECEIVING INSPECTION REPORT SAMPLE INSPECTION REPORT
QAD/F/01 REFERENCE - QUALITY PLAN - QA/RI/01 Rev.00 Date - 01-08-2017
SUPPLIER NAME INV. NO. : LOT SIZE SAMPLE SIZE

M/s. Gabriel India Limited Nashik. INV. DATE : 501 TO 1,200 20

PART NAME : 1,201 TO 3,200 32

M/s. Tube Investment Casting Ltd. Pune. LOT QTY. : 3,201 TO 10,000 50

SAMPLE QTY. : 10,001 TO 35,000 80

OBSERVATIONS REMARK
SR. NO. PARAMETER SPECIFICATION INSTRUMENTS
USED
1 2 3 4 5 PASS / FAIL

1 Length Refer Quality Plan Height Gauge

2 Outer Dia Table A V.C.
Dent Mark,Fin line in ID,
3 Material Defect Visual

4 Inner Dia V.C.

Refer Quality Plan
5 Straightness-0.1mm max Table A Straightening M/C

6 Tube Thickness Variation V.C.

7 Circularity- 0.03mm max 0.03 mm max Bore dia

8 Ra 0.80 mic max Finish tester

9 Hardness 22 - 28 HRC 22-28 HRC
Varification of
10 Eddy current test- 100% Supplier Report Supplier PDI

11 UTS 85 kgf / sp mm min

12 Yield strength 70 kgf / sp mm min

13 % El 15% min

14 Chemical As per GP 131-14

15 De carborisation depth 0.1 mm max Outside lab

Ferrite Grain size 7 or
16 Grain size Higher

17 Uniform Equiax grain Pearlite +ferrite

structire

18 Banding of Ferrite or pearlite

not allowed
NOTE - 1) Sr. No. 7, 8 & 9 Checked at M/s. Gabreil, Nashik. 2) Sr. No. 11, 12, 13 & 14 checking Frequency 01 no in a Month.
3) Sr. No. 15, 16, 17, & 18 Checking Frequency 01 no. in 12 Months.

MATERIAL TEST CERTIFICATE NO. : TEST CERTIFICATE DATE :

Accepted Rejected

CHECKED BY APPROVED BY
DATE DATE
Special Remark :
 M/S. SAPTASHRINGI ENGINEERS, D-103 MIDC AMBAD. NASHIK-422 010.

QUALITY PLAN (RAW MATERIAL)

RECEIVING INSPECTION (INNER TUBE) Doc Rev . Dt.- 28/01/2024 PAGE: 01/01

No. Parameters Acceptance Criteria Sample Size Instrument Used Record

1 Length Height Gauge RIR- 5nos

2 Outer Dia Refer below Table Micrometer RIR- 5nos

3 Inner Dia D.V.C /Plug Gauge RIR

4 Dent Mark,Fin line in ID, Material Defect Visual RIR- 5nos

5 Straightness- 0.1mm max 0.1 mm max As per sampling plan Straightening MC RIR- 5nos

6 Tube thickness variation 0.2 mm max D.V.C RIR- 5nos

7 Circularity- 0.03mm max 0.03 mm max Dial gauge RIR

8 Ra 0.80 mic max RA Tester RIR

9 Hardness 22 - 28 HRC
10 Eddy current test- 100% Varification of Supplier Report

11 UTS 85 kgf / sp mm min

1nos / month
12 Yield strength 70 kgf / sp mm min
13 % El 15% min
Lab Testing
14 Chemical Properties As per GP 131-14 Outside lab
Report
15 De carborisation depth 0.1 mm max

16 Grain size ferrite grain size 7 or higher

17 Uniform Equiax grain structure Pearlite +ferrite 1nos./ 12 Month

18 Banding of Ferrite or pearlite not allowed

19 Inclusion As per GP 131-14

Note :- Material testing parameters from out side labs will not be applicable for job work material also Straightness, Tube
thickness variation and circularity this aparametrs is not applicable for RAAA.
(F/QAD/04, REV. 01,

Prepared By: Navnath Gulve Approved By: Abhay Nishandar

TABLE A – INNER TUBE

No. Part Name Total length O.D. I.D.

1 06G 574.0 +1.0 41.10 +0.1 36.15 - 36.35

2 XF191 588.0 +1.0 41.1 +0.1 36.15 - 36.35

3 Y5 725.35 +1.0 41.2 +0.1 36.15 - 36.35

4 Y4 701.9 +1.0 41.2 +0.1 36.15 - 36.35

5 J201 654.0 +1.0 41.2 +0.1 36.15 - 36.35

6 CT DLX 542.0 +1.0 30.10 +0.1 23.75 - 23.95

7 N40 554.0 +1.0 30.10 +0.1 23.75 - 23.95

8 PASSION 548.0 +1.0 30.10 +0.1 23.75 - 23.95

9 JUPITER 304.0 +1.0 30.10 +0.1 23.75 - 23.95

10 XF331 293.0 +1.0 30.10 +0.1 23.75 - 23.95

11 PLATINA COMFORT 525.0 +1.0 30.10 +0.1 23.75 - 23.95

12 E-69 317.3 +1.0 30.10 +0.1 23.75 - 23.95

13 RX-100 558.5 +1.0 30.10 +0.1 23.75 - 23.95

14 APACHE RTR 587.00 +1.0 30.10 +0.1 23.75 - 23.95

15 SUZUKI 348.0 +1.0 30.10 +0.1 23.75 - 23.95

16 DISCOVER 508.0 +1.0 31.10 +0.1 23.75 - 23.95

17 PULSAR 535.0 +1.0 31.10 +0.1 23.75 - 23.95

18 CBZ HUNK 542.5 +1.0 31.10 +0.2 23.75 - 23.95

19 CBZ EXTREAME 586.8 +1.0 31.10 +0.3 23.85 - 24.0

20 UG4 590.0 +1.0 31.10 +0.4 23.85 - 24.0

21 UNICORN 150 563.0 +1.0 31.10 +0.5 23.85 - 24.0

22 UNICORN 160 555.5 +1.0 31.10 +0.6 23.75 - 23.95

23 OKINAWA PRAISE 335.5 +1.0 30.1 +0.1 23.75 - 23.95

24 N360 571.5 +1.0 30.1 +0.1 23.75 - 23.95

25 RAAA 652 43.4 39.5 -0.35/-0.25

26 GOODLUCK INNER TUBE LONG PIPE 3900 ±100.0 30.1 +0.1 23.75 - 23.95

Prepared By: Navnath Gulve Approved By: Abhay Nishandar