IslamicUniversity of Technology (IUT)

The Organization of Islamic

Cooperation (0lC)
ME4208
Workshop Practice lI
Experiment Number: O1
Title of the Experiment : Tuning
Process Pacdice
Date of Performance: 05/04/23
Date of Submission:\2|04 (23
Submitted To : Dr. Mohammad Nasm Asistunt Professon, MPE

Name: Nafis Intesare

Student ID: 2100111 01
Department: Mechanieal and Produetion Engineering
Programme: Mechanieal Engineering
Lab Group: A1

MPE:
MECHANICAL AND PRODUCTION
ENGINEERING DEPARTMENT
Experiment No - 1

Experiment Nomei Turening Process Pructiee

Objectives:
1. To leann how to do boring opention in the cente
lthe machine
a tapen in the centen lathe
2. To lean how to machine
eut thnead in the centne lathe.
3. To lean how to

Theongi maehine tool hat oemoves undesined

A lothe maehine is
chips
moteniol hom a ntting wonk pieee in the form of
help of atool that is thanvensed acnosS the u onk
wth the
is the "Mothen of
and ean be ed deep into he wonk. It
sed in produeton amd nepai
AU Moohines" and is widey
and ability to penfonm ea variety
wonk due to ts versatiity
of openttons
Maehine tols ane fyed powened tool sueh as a lathe
metal, wood on othen mateniad Maehin
fon euting on shupng
have signitieant ditfenences. Maehine t
tools omd hand tools
eleetnieity hydralles cmd ean be aub
ane pawened b
tusks Hend tools, on te othen hand
to penfonm nepettive
One manwally openated cmd nequine MOe wsen input.
 To speify the lathe
lethe muehie as a muehie tool, te

punanetens should be ineluded :

following
i) Lengt between the two centeny
i) Hegnt of tue cente
Oven tue bed
diameten
i) Sing ban di aneten.
i) Maçmum
)Tailstock sleeve trarel

v) Metnie thnead pietehes

vi) Led serew piteh
and RPM
i) Moton honsepowen

In a Qetne lathe maehime caniage is a veg importut

boasie tuncton of e canniage is to suppont, gwde
Pont. The openatjon, Diferen
the tool against the job duing
and fed
openatohs ane pertonmed,, Suehas.
removed fhom
ton matenial is
Faeing' In thi s open pantienlan tool.
wonkplece's end wsing
of thetal fhon he oten
nemoral
Tunning: Tt is the ne Tun ning is wsed
wonkpieee,
notuting eylindaiead
diameten of uonk pieee.
of te
to neduee di amcten
process of enlangng a hole alheady
I+ is the
Boring
produced by dnilling.
istue gnudual nedueton in diameten from
Tupen Tunn'yi T
Punt of wonkpieee.
ot the nequined
ove

T+ is the aet of etting

Thnead ing
eylindaieal sufee
fonm of thneud, on the ntennl on etenul
 Name of the Pants of o Lathe Machine:
8. Cno slde
1. Bed nest
9. Qom pound
2. Head stoek (o. Too\ post
3.Tail stoak
I|. Apnon
4. Canniage (2. Chuek
5. Sadd le 13. Lead Sanew
6. Feed nod
7. Spindle

Openotions in a Lathe Machine :

1. Faein8 8- Boring
2. Step-tuning 9. ehamfening
(o. Cut - off
3. Tapen tunning
4. Punallel tunning |. Thneading

S. Counton tunning 12. Knwning

6. Pantng
1. Dnilling
 M16
35
D
0¬

02

00L

02

0S
S9
 ME 4208: Workshop Practice Il 11

Operation Instruction Sheet

Part name Drawing No. Material Job No.
Thned ctapen Mild Steel
tunnin
Operation Machinc Tools Cutting Speed Feed Depth No. of
Op of cut cut
No. Instruction speed RPM m/m

Seting the job Contne lalhel Lahe Chue

2
Faeing -1 RH Fee tool 30 So2
25| o.(5 2
lunning 0 35x30 30
Side hange, resel Lhe ehuck
R Fee toel 30 So2 2
Faoing -2
Cetne dnil Drill -3 B hand -

Tunning 30 to RN tunning teel 3 251

7
Tuoning plGx30 30 3\8 LO

hnovig P13.2 k5 Panting tool 30 38 Sy hand

C hem fening RA tunning tod 30 3\3
Tpen taning GA25 313
Thnead Cdting Thaead utig ted 30 200
I2
Inspeeton Veamien CaAin
Finteent 4.54945
|3 Selond ct 0,3A3F O
Thind dat e 0.2A 2|= O.4

HS 2-3

©Department of Mechanical and Production Engineering, IUT

 ME 4208: Workshop Practice li12

Operation Lavout Sheet

Part name Drawing No. Job No. Material Stock size Basic time
Md teel 290

tuning
Oper Operation Machine Jig & fixture Operation time Set-up time
No-, (mm)
settigte job Centne lathe 30
2 Fasing -t 2
3 Tunnig p 35 x30 245

4 Sdechae, eset
5. Foeing -2
Cetne hill 2

Tunning 930 XO 2.65

Tunnin Pl6X3o 2
2
Gncoving g132 x5
2
eheteig 2
Tapen turing Bx25
2
i2. Theed etig
13 Tnspefien Venrnien Clipens 2

Department of Mechanical and Production Engineering IUT

 ME 4208: Workshop Practice II 11

Operation Instruction Sheet

Part name Drawing No. Material Job No.
Boning M74 SAeel 2

Op Operation Machine Tools Cutting Speed Feed Depth No. of

No. Instruction speed RPM m/m of cut cut

Selhng te job |Centne latae lathe Chuck

2 RH Fais tool 30 S02 2
Faeing
Centen daill daill 3 30 50 2 By hand 8 h d B hand
o.15 2
Tunning 35X 60 Rotaty too 30 251 0.15
Chan feniag 95 30 251 B hd| B ad B hd
Anoovins Pastg too| 30 251
Dnilling p 20450 30 25|
Oniling 24 ×4o 30 318
Dnilling 30 x20 30 220

Ins peetion V. Calipens

ODepartment of Mechanical and Production Engineering, IUT

 ME 4208: Workshop Practice II12

Operation Layout Sheet

Part name Drawing No. Job No. Material Stock size Basic time
teped Shayt mid steel supdied dine |40

Oper Operation Machine Jig & fixture Operation time Set-up time
No., fnia) min)
Jetting the 3ob CentneL he
Focing
0 3 Centen dai ll
Tunning p 30x60 30
Chantening 45'
20
Gaooving
Dri ling 9 20 x50 20

Dniling 9244 4o 15
09 Dni lling P 30k20
Inspecton V Qulipers

©Department of Mechanical and Production Engineering, IUT

Asignnent Questtons:
1 The lathe maahine that we hame tued is fon tunnig
operaton is Honi zontal Centen Lathe maahine.
Tunnet machine a pno duetion machine that is
used fon tue pnoducton of
ot pnodct on a lange sCale
The ditigulshing fe atune f Hhis type o latne ig thet
the tolstock i> nepdaeed by a henagonad tunet.
Yes. We So cou wse tunnet 1octe maehie fon

tnese openahons.

stoek t a late maehine 1s caled dead centne

2 Tal
because (+ Connot move alone feely nathen t moes
oh tue head stock
wth the oonkpeee omd depend
Setup fon a lothe ectinytool:
) het the night tol
) Mount the wonkpieee intotue late
i)Tnstall the cuttentol
i) et the nulen in positHon
) Take a test cut
 I Centeaing the woonkpieee:
) To place t e steel nulen beween the stock
) To Certen the tool when the mlen is vetea
) To keep he tool high wwhen the ulen is Ponand
tool low when the nulen l bachwand
)To keep the

Centenin9 tail stoek ?

0 To nefen the centen of -the tailstoek when seting the
ool.
) To çostion the tip ot t e tool wtth t l stock centen.

5)The opentons neede to folow SBauentally to manfctune

the howng produet ane
Fon b'

) Facing
i)Tunning ) Tünnin
w)Tapen tusning M) Tapen tunning
i) Unden eut
) Cente dailing ) Tap dnling
) ehomjeing
Post Lab Analyis

Fnom he Tunning operaton ue leonnt about facing.

Centne dnilling plaln &stepped tunning, boning ,tapen

tunring and clso autling thnead in the erthe Lothe
Maehine Besides. Ive Come to know how to set

in t e huek, how to ealewlate npm

he 3ob plece

ho to maneuven Jiffenent levens, how to navigte

and longitudinal eeds Aften eveny step . I

Cnoss
measwned the dianeten md lengtu oft e job pieee
vennien Caipen didnt faee uy trouble
uing
So that' how tunning pnacess
duning the openatons .
aecom plished suceesfly.
ws
 Aslamic University offechnology (|UT)
The organization of islamíc Cooperation (01C)
ME4208
Workshòp Practice lI
ExperimehtNumber
Title of the Experimént:Mting fhoes fuactiee
Date of PerfQrmance :29]03|23
Date of Submisaion2|04f23
Súbmittèd To hMohammad osrm
NaméNais LAesar
Student ID:LooLol
Department::MéE
Prográmme Me
Lab Group

MPE:
MECHANICAL AND PRODUCTION
ENGINEERING DEPARTMENT
Experiment No: 02
Name of the erperiment: Miling Paoces Praehiee

Objectives:
1 To leann the openation
openati on principle of a univensa mling
machine.
maehine
2 To lean how to set soeed and teed of tbe

3 To leann how to do the honizontel, entieal, aguan

slot illing openton inthe uivensal millirg
machine

Theong:
is a pnocess penfonmed in a machine wth whieh
the eutten notate to remore the matenial thom tue wonk

pieee pnesent in the d'nection ot the anale wih taol auis

It is verg Common manufaetuning process. Tt is
wsed o maahine te flat, nough, cmd itneguan sunthees
and t s is done by -feeding te wnkpeee ognst a notating
milling etten.
A milling maehine is machine bol wsed fon ating
Shapg solid matenials. Tt eonsists o staionany uonk table
and
eotatong cuting tool thut moves along mutiple AYes.
Pants ot a milling machine
)Base i) spindle
)Column vit) Ovenhangng anms

i) knee ia) Anbon ond anbo n suppnts

i-)Saddle nd Swivel table ) Milling head
) Powe feed machanism ) Ram
w) Table

Openatons In miling ma ehine:

v) Fom mi ling
Plane milling vi) Paofile milling
) Foee miling
i) End mlling
i) Side miling x) Saw milig
i) stnadle milling
x) Maling keguaggnooves and slot
yAngulon milling
) Gong mlling Grean milig

Pre - ork
1 [Answened in the theony seton ]
To spety miing maehine.I have to Con siden:

) Size of milinga maehine

i) Spindle speed
i) Powen amd eapaeity
3) Speed It nefens to the notatng speed ot the miliny
Cten measunedin RPM.

Feed It nefeny to tue eete wt whi'h te wopieee is

moved pust the ettng tool.
Depth of eut Cumo t ot mtenial nemor ed

from te wonkieee duning a

single puss ot tue miing
Cutten.
(Anmyened in te theong seeti on
S] Miling operati ons ean be elassified in sevenal ways bused
te Pollauing faetons:
) Dinecton ot eutte eotaton

Type
ii) Maehie
stnetegt
i mehd of wnk ntaning
) Types of moehinng pnocess

G The tools t milling muehine ane.

v) Fly euttens
)End mills i) Cetne bone atens
i) Faee mils
vi) Reumen
) Bl nose cten
ix) D l Bit
iw) 5to mills
)T- ot Cutten ») lop nd die sat

D [Aywened in tue theomg sedton

16

12
47

10
20

R6
60
 ME 4208: Workshop Practice II 11

Operation Instruction Sheet

Part name Drawing No. Material Job No.
Clamp pieee
Op Operation Machine Tools
No. Instruction Cutting Speed Feed Depth No. of
speed RPM m/m of cut cut
Plane ing Univensal End Me 25 265 |59 22
OpenatiË on P30
2
Anthen Side 25 265
Plane M.0.
|59 3

Slot milling O2 EnA Me 25 G63 132

Ope ation 3

4 Stee miling p 30 End me 25 265 3X3 4

Opemton
Angulan iing 25 265
OPenatiom L59 6X\ 2
4X(
S\ot Mling 25 G63 132
Dpemton

ODepartment of Mechanicaland Production Engineering, IUT

 ME 4208: Workshop Practice II 12

Operation Layout Sheet

Material Stock size Basic tinme
Part name Drawing No. Job No.
MS Supplied Diumaten
Clamp Piece N/A

Oper Operation Machine Jig & fixture Operation time Set-up time
No.,

Plare wIling Univenl Milig Uivensal Machine 2

Opetten Machine Viee

2
Anothen Side

Slot mitling O

4
Shep milling 0.P

O5 Argulbn My ae

Slot miling 0e

©Department of Mechanical and Production Engineering, IUT

 Assigmment Guestonst
maehine can be used ton lange-sized
1 Yes . milling aed
a lange wonk-table thet
objects, Milling maehines have
accomodte of vani ous sizes amd chapes
wonkpiece s of
anious aceessonies on
Can also be eqipped with
inenesing thein eapability
Down milling mehd
genenally Gonsidened mone economie
2)
In ths Cuse,
edye of the uthng
Cutting
and efeetve
a minimm thiekness. fnthennmone
wonkpiece ot
tool meets the paees less sthe
milling typi cally genenates ess heat and
cnd efeetive.
down economienl
Cutingtool. so, it is fon mone

) Plane millirg
(9) step milling
(i) slot vmilling

s) () S\ot milling
() step milling
) plane miing

) slot milling
() plane miling
Discussion:
Sting wp the moohine. choing the prapen euting tool
Ond miling wwonkpiece to a certain size ane all
ineluded in is openaton Each openation was Cani e

Out step oy step using the pnpen equpments and

methods wes feetive wag leaning
milling pqrocess the opention Was a suecesstul one,
to Sum
 Aslamic University of Technology (IUT)
The brgapizatíon of islamíc Cooperation (O1C)
ME 4208
Workshop Practice lI
ExperimentNumber:3
Title ofthe
Xnapsoseis Phactie
Experiment:ShapingPoees
Date of Performance : 22/03/23
Dáte of Submission:.2 o4(23
Submitted To DMohamnad los
Násim

Naméis Linte sarn

Student ID2l00Ai1O
Department:: MPE
Programme:ME
Lab Group

MPE
MECHANICAL AND PRODUCTION
ENGINEERING DEPARTMENT
Experiment No: o3

Experiment Nnei Shaping Proces Practiee

Obj ectives:
1. To leann the openaton principle of a shaping maehine.
2. To leann hDw to set spee and feed ot the
maehine

3. lo leann howto do the honiz0ntal, ventieal and

agun operton in the shoapng mehine.

Theony:
neeipro Cting
maehine
the shupen nmaahne is a
wsed to produee honizovtel 1 vertiel
on flat sufuees.
holding the tool
Duning the fonwand shoke,the rean
necipno cutng oVen the wonkpieee to at into the negined
Shape. Duning the netun stroke, no metal is etting. The
Convented ito he neeipno
rotany motion of the dnive
Cting motion ot the nn. This is basleay how a shaping
machine wonks.
pmoees fon
nemov metl
The shapen paoces
fhm te ubee sige pat Cutting tod held
uing
 reciptes the tool n a linean dineeton The wonk is fed
in She ineremets
at nigt ongles to te dinecton
em

the end of the netunn stncke.

ome
faetes, sueh us:
Shaping mahine oon be speeihed by
Maxinmn wonkpece sze

Stnote length Powen s the moton

Ctting speed
as
meehenlsm s ane used sueh
In ti) maeine Sorne

Quiek etun meehanism: Convents rotany motio into reipno

Jt
mohon
caing motion at ditfenent speds. pnduelng necipneehg
muchines ,S\otfig
in the tool holden. T4 is used in shaping
netann is neqine
machines Omd othen maehines whene quick
Cultiy tool

1otal
feed

stnolke
(langen distnnte)
Retunn stnoke
(smallen distonee)

Fig' Quick netuna meeh anisn

Ratehet Ruon meohanism: The nal ohel pn
thal allouws otay motion
otion to be transitted
in one dineeton oy wsed in hand tods, sueh as wnenchs,

nd soeket sots

Rtehet

Pawl

Fig: Ratehet powl meehanis

speed -The rm peed

Aothen impontbnt facton is the
anm -

of shapen machine lan be ehanged by adjusting the

bett tenaion changing the belt poston on the puy syster
Pats ot Shaping Machine: i.Buse v. Table
ii. Coumn
Cnoss- all V. Rom

Openations perfonmed g a Shaping Machine.

I Shaping
2. Paning
3.sltting
4. keyug autny
5 euting f t amd aryen sutacey
Cucting slots
1. Ctig keywy in shetts
108
 ME 4208: Workshop Practice II 11

Operation Instruction Sheet

Part name Drawing No. Material Job No.
Koite MS 02

Op Tools Cutting Speed Feed Depth No. of

Operation Machine
No. Instruction speed RPM m/m of cut cut

Plane shaping Horizontul Single Per 25

|Shaging maehird
25 75 |S 5
Stee Shaping Panting tool

03 Argudan shaping |Single PeT. 25 75

©Department of Mechanical and Production Engineering, IUT

 ME 4208: Workshop Practice II 12

Operation Layout Sheet

Part name Drawing No. Job No. Material Stock size Basic time
Knite N/A O2. MS Suqolied dinetn

Oper Operation Machinc Jig & fixture Operation time Set-up time
No.

plane shaping Hoizontal Shainy Univensa shaçiag 2

02 2
Step Shaping

03 Angulon Shaping 3

O Department of Mechanical and Production Engineering, IUT

 Asslynment Questons!
the tollewing onpieee
1 Opcenutony to follow fen manw

i. Deign anmd Layout

Cting
iV.
sloting
V.
Finishing
eun be used to ereate
maeule
Yes, hydnale sthapen wes hydrouie
The maehin
te objet in this expeninent held n the rem, enabling
auting tool
powen to dive tue
Qeeunate omd neeise euts.

used n this enpeni met:

Wonk hoding devices
Vi. V-bloeky
i. Vicey vi. Collet ehcks
ii. clmp
Mandnels
i Argle plates
x} Centens
(v. step blocks
v Fictne and sìg>
omd planen machine one:
4 Dfenene between shapen
than
i. Planen maehine ane genenali \ungen cnd heavien
shapen maehine

Shapen maehnes wsed fon snallen wonk eees ,while

plren maene) ne used fon longen wonkpleees,

 Planen maehies huue slowen euing speed thanthe
Shupen maehine

Plhnen maeies wne cceunte t n shpen maehine

Post Lab Analyis:

enpennent involves shapiny maahine to
This using
shape wonk peee wing pont ctting tool held in te
nam eA ot he muchne. Tn this expeimet, skills
precauctjons wene combined to ensue
and senfty
aceunte nd pne eise Cuts. haugh some shukint
obsenved the maehine made almost enfeet ets wd
the mea sunement was
point. A| necesang step>
wene followed aceondig cnd uwith utmost Cune

Thus, the enpeiment wus eonpleted Sueessfully

 slami University of fechnology (IUT)
The brganization of lslarmíc Cooperation (01C)
ME 4208
Workshop Practice I
Experiment Number:
Title ofthe Experiment: Gus selding fructice
Date of PerfórmaDce: 04jo23
Dáte of Submisaionelo4/23
Submittèd To DMohanrnad Jusg
NaméNs Intesae
Student D:00loi
DepartmentMPE
Programme[M¾
Lab GroupA

MPE
MECHANICAL AND PRODUCTION
ENGINEERING DEPARTMENT
 Experiment No: o4
Practiee
Experiment Name: Gas Welding

Objectives:
prineiple of gas weldit
To leann the openton
no zzle.
on gas welding
2 To lean how to set fame
3. To leann how to do Bead, hap and Filen welding

Theoy? also hnown as org-fuel gas wdding (oFw)

Gas welding
welding pnocess
pnocess wheren a joint is
where
iS atusion
Competely melted to obtan the fuston. At ti eding

wsed is gasole aeetylene) whieh Cortain

genenaty
Canban Ound hydngen in dienent amownts, whi eh bun
in Com bination wtth OHgen and nelease the nequined
heat fon melting
Fon Og-aeetylene gas welding. the folliny neactons
take plaee.

Aucylen)
 (und gie se to te Duten blish ume. wth te Rlainy
neacton:
4 C0 4 2Ha +30, ’ 4C0, + 2H0 + 812 kJ lmol
(35.47 Mi/m)
The seeond
aond stage
stage fst ong acelylene weldny pees
hishen heat han te 'nen cwhite cone, 1200 to 2000
Jon pre heting cmd 3\00% 3l00e on dineely melting stel
joints. Duggen is reqäred tn dineetly meting
Compee lombustton.
Howeren, tue nedueing Canbuizing Hame is
Simila to the ntunal ume, th the uddition o} n
itenmedte tone tothen ohie is nodis in cooun

and indieates he prresenee ot exeess acetylene

eneess Carbon causes the wedpool to bol,

rresuting in hard and bnittle steel

Nane of Pants:
Cylindens amd eyinden alves 6. Blow pipe
7. Weldin toreh
2. heswne neguton
helnet
3.Flushbaek onnester 8 Welding
4 Flexble holes 9. Protective gloves
5. Non - cetun vuves o. Welding gogaes
 Pre. wonk

1 [Answered in theong punt

2. Diffeneneey behween welding bnaziny and soldening

welding Brazing Soldening

Wewhen than we ldng
1. Stnongen than bnazing 1. Stnonge than soldening (·
weaken thn welcing
nd soldening

2. Veto 3800'e 2. Upto 600e 2. Upto 450e

3. Neend to be heted 3. Heated bt below 3. Doesnt need to be

upto melting pnt vmelting point heated.

4 Heat thetment is 4. Het tnetnet is 4. Heud thetent is not

not neined heat nequjred.
neqined

S. No need to eneheat S. Preieaty is reqined 5. Aheheating is naquined

6. tigh level shills ae 6. Medim lerel shills 6.Low lerel skils ane
nequined we neauiha
requinned.

LAnswened in tre thesng pant)

4| Thee ane mainly 3types of flame wed in thc gas woding

They ane

i. Netrl Flame:
Outen envelope (210o 'e)
Innen whiteore
3130c)
Outen olue yamc
Toneh Tie

neto ot and oeetylene

Neutnal ame has
is ligut blue and
Tempentae is upto 3|00'e.The outen cone
hay tempenatwe closen to |275'e Hene CAual propontan of
and Ony gen eneatey a coven thot prevent odation.
acetylene
uhie sield, he netl suntaee
this alo pnaduees

Canbniotzing flame:
. Mitune

Tntenmide funeteathen
2900'e
epente ane zones e
The canbunizing fleme hay thnee
) bluish- hite nd neaehes 2900e
Innen Cone
The acetylene streAM . tecthen, i» wite -hot. The oten

i» ligt blue The acetylene tfethen i» eneated

en ve ape
becuuse the gas isnt fullg bunned by the ogen
 sont welding Edge
welin Oatsde d) 4oiat weldiy Tee C)
Cornen
jant weding Lop joint Welding But )
5)
welding
te mainy 3300'e
fon ae hotest he Flme onidizing
Sound
hsing ditit
to neneh can innen he
flane> Dyidizin tempenatune te as
Ineneuyes
punde nne 5mall flane owdiziy
beeomes one
uiety. lbunn to gos te allbus eneess e
wit
aeetylene
nd less ame
ondizing
onggen mone hus Ah
00
33
Flame': zing Oridi ii.
100

8
8 8

40
 Assianment Queston:
folloyed on tue
pnecauiona ng steps to be
Coneened gos welding openation
in this eperiment are

aeetyline eylindes ust be seeued

Ogen aud
in vetiea pos1tion has to be stoned in nigut
nd it
Spuees.
4lame
gnease haue do be kept c y
anne stens mut be propenly fited.
hishen amd
mut be tspt
witu Cune
acetylee shauld be handled
i) Baelfine shuld be neetfied ey Soon cs Fossi ble.

Flashbak should be handled canefuly

2)2 An Onddi zing Jlane often sed Jon weldag metals

slaùn les steel, The
that are difult to old. Sueh as
is that t e eneess ony ge in tue 4lame
euson Jon t i
eeet, whieh Cn help to wekd
cneates poertul onidizlng
that the
the metabs togelqhen. It is importont to ensue

meta is
neess oygen doesnt camuye he metal, and tae
pnopen cleaned befoe welding cnd to cvod ovenheahny
the metl duning the elding noces
 3 Yes, thene ane altenntives to onggen in gas welding
pnooes Most oflen mirtue f Oygen wd aacytene
Howee acetylene Can nepluee othen gases
Suoh mathane and hydngen.
R wene ding TIG weHing, then a mintune ot
hyhogen cmd anyon is iceal when we need a elean
wold the hydnoyen pnevets ang ogen in te an trom
onidation
geting into ta weld md Cousing

4) illen maenial duning the welding prcedune

Yes, I wed
to gon two pieces
Flen matenid is used in welding
Rlen mateni is method melted and
metal togethe. he
Cnete tue bond between the tuo pieees
then eoled to
metal.

Gf fillen depend the tye of welding

The
end the type of metls being joined. Fon
process being used
mi ld
Crumple. 309L illen metal ean be uyed hen jonng
steel on low qulity steel to stainles
steels.
Diseussion:
we leannt ws
Duning the welding proeess practce
uiththat, some issues did anise
do gas welding, along
) we have to ma'ntan 45
At the time of do,ag aas eding '
Butthis
Zod cmdthe teet toneh
ton both the llen metal
continuously tha nesul ted
was
venythough to maintain
ueld lines. The tempentune was veny high
non - unitonm
mekl
sometimes the fillen nod stuek to the
and Semething
hot the miimum distanee. Sometine
plate due to maintainng
a loud bunst of sound due to depo
the toneh did
this nesulting in some diftetes
tie ,
ot impunities ot the ntu
slight amount ot ennoss
as el In conehton,
was preseut in
errore
appanatus and also pensona
welding proces» pnaetiee.
the
 Aslamic University offechnology (IUT)
The brganization of 1slamícCooperation (0IC)

ME 4208
Workshop Practice II
ExperimhentNumber:
Title ofthe ExperiméntFabaichon Progtice
Date of PerfórmaDceo/o2123
Dáte of Submisaioní2|o1|23
^ubniíttèd To DaMsiogad hdasin
Namétajs Intesar
Student.ID2100MMOI
Department:ME
Programme:E
LabGroup

MPE:
S

MECHANICAL AND PRODUCTION

ENGINEERING DEPARTMENT
Experiment No 05

Experiment Name: Fabricotion Practice

Ob jectives:
t cnd
1. To leanm the operuton prineiple f difenent equipmen
tools uJed in the fabnicchon shop
fabnieation techniqves
2. to leann poctiee dtfenent

Theory element to make single pant ij

Joining tuo mone

termed as fabnieation pnoees A fainly lange numben

of indastrial components ane de using
u si ng fabniention pnotess
ten te most used omd economical
The fabnieton is
matenial obtained fom one
mehod ond neles naw
pimant manutaetuning pnocess sueh as ndling
ot the
be Qalled secordag
and entnuston Hence, it ma
mamftetuning pneeess.
f fbni cation ane:

The diferet methods

)Meehaniel jouning oy mens t bolts, Senew s, and nivets

) Adhesive bondmg by employiny synthetie glues ueh as

epo y nesn

)welding bnuzing nd soldening

We ding means the joiing f tyo sepehte metal punts
the applieaton of hent
A weld achieved thnough
ene meant
t o pieces
along the point whene the
pnoeess in which metals
to be joined Bnuzi ng is a
penmanent bonds by
ane joined to cnete sthong pe
e) into the
melting fillen metl (at anound g40F/450
also done by melH
joint. Soldening proce lower
it is done at
a

metal into the xoint, but

Hlen
allowing the metals to be
tem penetune than welding,
Soldened.
ane
shearing pnocesses in
Blanking and piencing
wheh a puneh amd
die ane used to pnoduee pats
Blanking pnodesuees intennal
fom col on sheet stoek.
othen woonds, blanking is a
holes on shapes. Tn
lat metel
ieee of >heet
pnocess ot eutting out

while pleneing pnocess of euting holes in sheet

metal.
Name of the caipmerts.
Metal etting Saws

) Bevelling Cnd debunng tools

i) Anle gnn dens ond sheans

iv)wiNe Cuttens.
Sheet ndling equipments nolls awd profle adls
benks, plte
Sue as bydrolie pness
Tnon wonkens
 70 70

70
90
 O20

A
10

Eec A A

10

CETAL AT O

Sec B-B
Assiqnment Questions!.
fabnlctn pnoees» in jndustie s
applieton of
ane :
antomobile
STo enente vanious Compo nents
fon
thanpont jndustnies.
aeno spuee and

manafetune diffetent metal items on structunes

i) To
ike eting,
eting beding emd assembling
using pnocesses like
beams, columns, truses ete.

i) To make difenent metalie Components Bn eleeticl

nd medie instuments in eleethieal a d
deviees
mediea industy.
assemble camd menfaetne tough and
equipments eh awe absolutele
sthong pants
end detenee sectons
militng

Primay manutaetuning in volves te eonvention of

2 seeondoy
naw matenials into ni shed produets, wle
hoees involves the pnoduetion of fmi
mamfaetning
prdets penfeety fhimung pnoaess co nvent Rans
mtenlal busie pnimany shaped
 poduet -final gocds
ie.
ehenges it pnoees)
as
into ateiels m
ning ndag seco fabnioton Thus,
dimensional qualit
tolenanee
ete acernacy
iee propenties, the proving im
funthen made.
Hene, pnoeess
Seconda
pnduet
is final
pnodet sized
then ane which amd
tuken
o
Post-Lab Analysis
During this enpeni ment we leanned cnd prachced
Sevenal impontont skills nelated te montaatuning of

pnoduets. the eqwpments wsed in this pactiee wene

Canefully handle Duning te eting o sheet

metal by shars, Qane ws taken So ag aecident

is not awsed. Phecse measune mets wene talen

while nanking
manking the nfuce wit seniben while

dffene kinds of pesses, tue measuement

using
wene kept in cheek he hammen woas used

eurefay to snengthen the Jonts and a a reut

t the whole process well abnicated produet

wes found Some pne Cl sion enron wmd penyonal
was pnesent. t u . fabniotion practhee
was done s'atsfaeto nily.