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Rina Prop Thickness
Rina Prop Thickness
SECTION 7 PROPELLERS
1.1 Application
RAKE
1.1.1 Propulsion propellers
The requirements of this Section apply to propellers of any
size and any type intended for propulsion. They include
fixed and controllable pitch propellers, including those
ducted in fixed nozzles.
TRAILING EDGE
1.1.2 Manoeuvring thruster propellers
LEADING EDGE
For manoeuvring thruster propellers see Sec 11.
FACE
1.2 Definitions BACK
b) Common bronze, special types of bronze and cast steel l : Developed width of blade section at 0,25
used for the construction of propeller hubs and blades radius from propeller axis, in mm
are to have a minimum tensile strength of 400 N/mm 2. z : Number of blades
c) Other materials are subject of special consideration by Rm : Minimum tensile strength of blade material,
RINA following submission of full material specifica- in N/mm2.
tion.
b) The maximum thickness t0.6, in mm, of the solid propel-
Table 3 : Normally used materials ler blade at the section at 0,6 radius from the propeller
for propeller blades and hub axis is not to be less than that obtained from the follow-
ing formula:
Material Rm δ f D 3
0 ,5
is not to be less than that obtained from the formula in 2.4.2 Highly skewed propellers
[2.2.1], item b, using the value of l0,35 in lieu of l. a) For solid and controllable pitch propellers having skew
c) The radius at the blade root is to be at least ¾ of the angles between 25o and 50o, the blade thickness, in
minimum thickness required in that position. As an mm, is not to be less than that obtained from the follow-
alternative, constant stress fillets may also be consid- ing formulae:
ered. When measuring the thickness of the blade, the 1) For solid propellers
increased thickness due to the radius of the fillet at the
t S – 0 ,25 = t 0 ,25 ⋅ ( 0 ,92 + 0 ,0032 ϑ )
root of the blade is not to be taken into account.
2) For built-up and controllable pitch propellers
d) As an alternative to the above formulae, a detailed
hydrodynamic load and stress analysis carried out by t S – 0 ,35 = t 0 ,35 ⋅ ( 0 ,9 + 0 ,004ϑ )
the propeller designer may be considered by RINA, on a 3) For all propellers
case by case basis. The safety factor to be used in this
t S – 0 ,6 = t 0 ,6 ⋅ ( 0 ,74 + 0 ,0129ϑ – 0 ,0001ϑ )
2
analysis is not to be less than 8 with respect to the ulti-
mate tensile strength of the propeller blade material Rm. t S – 0 ,9 = t 0 ,6 ⋅ ( 0 ,35 + 0 ,0015ϑ )
where:
2.3.2 Flanges for connection of blades to hubs
tS-0,25 : Maximum thickness, in mm, of skewed pro-
a) The diameter DF, in mm, of the flange for connection to
peller blade at the section at 0,25 radius
the propeller hub is not to be less than that obtained from the propeller axis
from the following formula:
t0,25 : Maximum thickness, in mm, of normal
D F = D C + 1 ,8 d PR shape propeller blade at the section at 0,25
where: radius from the propeller axis, obtained by
the formula in [2.2.1]
DC : Stud pitch circle diameter, in mm
tS-0,35 : Maximum thickness, in mm, of skewed pro-
dPR : Diameter of studs. peller blade at the section at 0,35 radius
b) The thickness of the flange is not to be less than 1/10 of from the propeller axis
the diameter DF. t0,35 : Maximum thickness, in mm, of normal
shape propeller blade at the section at 0,35
2.3.3 Connecting studs radius from the propeller axis, obtained by
the formula in [2.3.1]
a) The diameter dPR, in mm, at the bottom of the thread of
the studs is not to be less than that obtained from the tS-0,6 : Maximum thickness, in mm, of skewed pro-
following formula: peller blade at the section at 0,6 radius from
the propeller axis
0 ,5
7 D3 2
⎛ 4 ,6 .10 .ρ 0 ,7 .M T + 0 ,88 .δ. ------ .B.l 0 ,35 .N .h 1⎞ t0,6 : Maximum thickness, in mm, of normal
10
⎜ ---------------------------------------------------------------------------------------------------------------
d PR = -⎟ ⋅ 0,9 shape propeller blade at the section at 0,6
⎜ n PR ⋅ z ⋅ D C ⋅ R m ,PR ⎟
⎝ ⎠ radius from the propeller axis, obtained by
the formula in [2.2.1]
where:
tS-0,9 : Maximum thickness, in mm, of skewed pro-
h1 : h + 1,125 DC
peller blade at the section at 0,9 radius from
nPR : Total number of studs in each blade, the propeller axis
Rm,PR : Minimum tensile strength of stud material, ϑ : Skew angle.
in N/mm2. b) As an alternative, highly skewed propellers may be
b) The studs are to be tightened in a controlled manner accepted on the basis of a stress analysis, as stated in
such that the tension on the studs is approximately 60- [2.4.3] for very highly skewed propellers.
70 % of their yield strength.
2.4.3 Very highly skewed propellers
c) The shank of studs may be designed with a minimum For very highly skewed propellers, the blade thickness is to
diameter equal to 0,9 times the root diameter of the be obtained by a stress analysis according to a calculation
thread. criteria accepted by RINA. The safety factor to be used in
this direct analysis is not to be less than 9 with respect to
d) The studs are to be properly secured against uninten-
the ultimate tensile strength of the propeller blade material,
tional loosening.
Rm .
a) Where the pitch control mechanism is operated hydrau- f) For propeller keys and key area, see Sec 6, [2.5.5].
lically, two independent, power-driven pump sets are to
3.1.2 Shrinkage of keyless propellers
be fitted. For propulsion plants up to 220 kW, one
power-driven pump set is sufficient provided that, in In the case of keyless shrinking of propellers, the following
addition, a hand-operated pump is fitted for controlling requirements apply:
the blade pitch. a) The meaning of the symbols used in the subparagraphs
b) Pitch control systems are to be provided with an engine below is as follows:
room indicator showing the actual setting of the blades. A : 100% theoretical contact area between pro-
Further blade position indicators are to be mounted on peller boss and shaft, as read from plans and
the bridge and in the engine control room, if any. disregarding oil grooves, in mm 2
c) Suitable devices are to be fitted to ensure that an altera- dPM : Diameter of propeller shaft at the mid-point
tion of the blade setting cannot overload the propulsion of the taper in the axial direction, in mm
plant or cause it to stall. dH : Mean outer diameter of propeller hub at the
d) Steps are to be taken to ensure that, in the event of fail- axial position corresponding to dPM, in mm
ure of the control system, the setting of the blades K : K = dH/dPM
• does not change, or F : Tangential force at interface, in N
• assumes a final position slowly enough to allow the MT : Torque transmitted; in N.m, assumed as
emergency control system to be put into operation. indicated in [2.2.1]
e) Controllable pitch propeller systems are to be equipped C : • C = 1 for turbines, geared diesel engines,
with means of emergency control enabling the control- electrical drives and direct-drive recip-
lable pitch propeller to operate should the remote con- rocating internal combustion engines
trol system fail. This requirement may be complied with with a hydraulic, electromagnetic or
by means of a device which locks the propeller blades high elasticity coupling,
in the "ahead" setting. • C = 1,2 for diesel engines having cou-
plings other than those specified above.
f) Tab 4 indicates the monitoring requirements to be dis-
played at the control console. RINA reserves the right to increase the value
of C if the shrinkage needs to absorb an
extremely high pulsating torque,
3 Arrangement and installation
T : Temperature of hub and propeller shaft
material, in °C, assumed for calculation of
3.1 Fitting of propeller on the propeller shaft pull-up length and push-up load
V : yacht speed at P power, in knots
3.1.1 General
S : Continuous thrust developed for free run-
a) Screw propeller hubs are to be properly adjusted and fit-
ning yacht, in N
ted on the propeller shaft cone.
sF : Safety factor against friction slip at 35°C
b) The forward end of the hole in the hub is to have the
θ : Half taper of propeller shaft (for instance:
edge rounded to a radius of approximately 6 mm.
taper = 1/15, θ =1/30)
c) In order to prevent any entry of sea water under the liner µ : Coefficient of friction between mating sur-
and onto the end of the propeller shaft, the arrangement faces
of Fig 4 is generally to be adopted for assembling the
liner and propeller boss. p35 : Surface pressure between mating surfaces,
in N/mm2, at 35°C
d) The external stuffing gland is to be provided with a sea-
pT : Surface pressure, in N/mm 2, between mat-
water resistant rubber ring preferably without joints. The
clearance between the liner and the internal air space of ing surfaces at temperature T
the boss is to be as small as possible. The internal air p0 : Surface pressure between mating surfaces,
space is to be filled with an appropriate protective mate- in N/mm2, at 0°C
pMAX : Maximum permissible surface pressure, in speed of rotation N of the propeller, plus pulsating
N/mm 2, at 0°C torque due to torsionals.
d35 : Push-up length, in mm, at 35°C i) For the oil injection method, the coefficient of friction µ
is to be 0,13 in the case of bosses made of copper-based
dT : Push-up length, in mm, at temperature T
alloy and steel. For other methods, the coefficient of
dMAX : Maximum permissible pull-up length, in friction will be considered in each case by RINA.
mm, at 0°C
j) The maximum equivalent uni-axial stress in the boss at
WT : Push-up load, in N, at temperature T 0°C, based on the von Mises-Hencky criterion, is not to
σID : Equivalent uni-axial stress in the boss exceed 70% of the minimum yield strength (ReH), or
according to the von Mises-Hencky crite- 0,2% proof stress (Rp0,2), of the propeller material, based
rion, in N/mm 2 on the test piece value. For cast iron, the value of the
above stress is not to exceed 30% of the nominal tensile
αP : Coefficient of linear expansion of shaft
strength.
material, in mm/(mm°C)
k) For the formulae given below, the material properties
αM : Coefficient of linear expansion of boss
indicated in the following items are to be assumed:
material, in mm/(mm°C)
• Modulus of elasticity, in N/mm2:
EP : Value of the modulus of elasticity of shaft
Cast and forged steel: E = 206000
material, in N/ mm 2
Cast iron: E = 98000
EM : Value of the modulus of elasticity of boss
Type Cu1 and Cu2 brass: E = 108000
material, in N/ mm 2
Type Cu3 and Cu4 brass: E = 118000
νP : Poisson’s ratio for shaft material
• Poisson’s ratio:
νM : Poisson’s ratio for boss material Cast and forged steel: ν = 0,29
RS,MIN : Value of the minimum yield strength (ReH), Cast iron: ν = 0,26
or 0,2% proof stress (Rp 0,2), of propeller boss All copper based alloys: ν = 0,33
material, in N/mm2.
• Coefficient of linear expansion in mm/(mmoC)
For other symbols not defined above, see [2.2].
Cast and forged steel and cast iron: α = 12,0 10-6
b) The manufacturer is to submit together with the All copper based alloys: α = 17,5 10-6
required constructional plans specifications containing
l) For shrinkage calculation the formulae in the following
all elements necessary for verifying the shrinkage. Tests
items, which are valid for the ahead condition, are to be
and checks deemed necessary for verifying the charac-
applied. They will also provide a sufficient margin of
teristics and integrity of the propeller material are also to
safety in the astern condition.
be specified.
• Minimum required surface pressure at 35°C:
c) Moreover, the manufacturer is to submit an instruction
handbook, in which all operations and any precautions sF S F 2 0 ,5
- ⋅ – s F θ + ⎛ µ 2 + B ⋅ ----2-⎞
p 35 = -------
necessary for assembling and disassembling the propel- AB ⎝ S⎠
ler, as well as the values of all relevant parameters, are
to be specified. A copy, endorsed by RINA, is to be kept where:
on board each yacht where the propeller is installed. B = µ2-sF2θ2
d) The formulae and other provisions below do not apply • Corresponding minimum pull-up length at 35°C:
to propellers where a sleeve is introduced between shaft p 35 d PM 1 K 2 + 1- + ν ⎞ + 1 –ν
and boss or in the case of hollow propeller shafts. In d 35 = ---------------- ⋅ ------ ⋅ ⎛ -------------- M --------------P
2θ EM ⎝ K2 – 1 ⎠ EP
such cases, a direct shrinkage calculation is to be sub-
mitted to RINA. • Minimum pull-up length at temperature T (T<35°C):
e) The taper of the propeller shaft cone is not to exceed dP M
d T = d 35 + -------- ⋅ ( αM – α P ) ⋅ ( 35 – T )
1/15. 2θ
f) Prior to final pull-up, the contact area between the mat- • Corresponding minimum surface pressure at tem-
ing surfaces is to be checked and is not to be less than perature T:
70% of the theoretical contact area (100%). Non-con- d
tact bands extending circumferentially around the boss p T = p 35 ⋅ ------T-
d 35
or over the full length of the boss are not acceptable.
• Minimum push-up load temperature T:
g) After final push-up, the propeller is to be secured by a
WT = Ap T ⋅ ( µ + θ )
nut on the propeller shaft. The nut is to be secured to
the shaft. • Maximum permissible surface pressure at 0°C:
h) The safety factor sF against friction slip at 35°C is not to 0 ,7R S ,M I N ⋅ ( K 2 – 1 )
p M A X = -----------------------------------------------
be less than 2,8, under the combined action of torque ( 3 K 4 + 1 ) 0 ,5
and propeller thrust, based on the power P in kW, • Corresponding maximum permissible pull-up length
assumed as indicated in [2.2.1] at the corresponding at 0°C:
In addition to the requirement in [4.1.1], materials for studs 4.3.2 Mass produced propellers
and for all other parts of the mechanism transmitting torque Mass produced propellers may be accepted within the
are to be tested in the presence of the Surveyor. framework of the type approval program of RINA.
GLAND
PROPELLER
BOSS
MASTIC OR GREASE
OR RUBBER LINER
RUBBER JOINT
SHAFT