Service Manual: 580N 580SN-WT 580SN 590SN

FRAME AND CAB - E
FRAME POSITIONING - F
HITCH AND WORKING TOOL - H
EXCAVATING AND LANDSCAPING - J
580N
580SN-WT
580SN
590SN
Loader Backhoe
SERVICE MANUAL
Printed in U.S.A. Part number 84393974

English
Copyright © 2010 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC. October 2010
Racine Wisconsin 53404 U.S.A.
FRAME AND CAB - E
USER CONTROLS AND SEAT - 32.A
580N
580SN WT
580SN
590SN
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Contents
FRAME AND CAB - E
FUNCTIONAL DATA
USER CONTROLS AND SEAT
Exploded view - Backhoe controls with foot swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Exploded view - Backhoe controls with hand swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE
USER CONTROLS AND SEAT
Adjust - Adjustment of the backhoe control levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Disassemble - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Inspect - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Assemble - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Instrument panel
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Check - Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
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FRAME AND CAB - USER CONTROLS AND SEAT
USER CONTROLS AND SEAT - Exploded view - Backhoe controls

with foot swing
RCPH10TLB095GAL 1
1. Extendahoe (if used) 7. RH stabilizer

2. Spacer (used without 8. LH swing pedal
extendahoe)
3. Boom 9. Swing control shaft
4. Dipper 10. RH swing pedal
5. Bucket 11. Shim washers. Use as necessary between the control levers to remove end play. Use
at least one shim washer (11) between each two control levers.
6. LH stabilizer 12. Clevis. Adjust so that the swing pedals (8) and (10) are at an angle of 19 - 20 ° from
the floor when the “J” lug on the swing bellcrank (9) is parallel to the floor.
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USER CONTROLS AND SEAT - Exploded view - Backhoe controls

with hand swing
RCPH10TLB096GAL 1
1. Bucket and dipper 7. RH stabilizer

2. Bucket 8. LH stabilizer
3. Dipper 9. Control lever mounting bracket
4. Boom and swing 10. Extendahoe control pedal (if equipped)
5. Boom 11. Extendahoe control pivot (mounted on RH side of backhoe
control tower)
6. Swing
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USER CONTROLS AND SEAT - Adjust - Adjustment of the backhoe

control levers
1. All control levers (1) must be in alignment and cen-
tered in the slots in the control tower (2). See the
illustration below.
2. All control levers (1) must be within 71 - 73 ° from the
floor plate as seen from the right side of the backhoe.
RCPH10TLB094GAL 1
(Right Side Shown)
1. Control levers 3. Floor plate

2. Control tower 4. 71 - 73 °
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USER CONTROLS AND SEAT - Disassemble - Air suspension seat

1. Loosen and remove the 4 bolts from the seat assem-
bly. Remove the seat assembly from the base.
RCPH10TLB858ABL 1
2. Place the seat assembly on the workbench. Cut and

remove the plastic clips from the backrest cover. Re-
move the backrest cover.
RCPH10TLB922ABL 2
3. Push in on the plastic retainer (1) and remove the

lumbar support adjustment knob.
RCPH10TLB924ABL 3
4. Remove the mounting screw (1) from the housing.
RCPH10TLB923ABL 4
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5. Disconnect the cable from the lumbar support. Re-

move the cable and housing assembly.
RCPH10TLB923ABL 5
6. Tilt the right arm rest up until it is against the upper

stop. Push in on the arm rest as shown in the above
photo. Rotate the arm rest counter-clockwise past
the upper stop.
RCPH10TLB857ABL 6
7. Remove the arm rest as shown in the above photo.

Repeat the above procedure for the left arm rest.
RCPH10TLB856ABL 7
8. Loosen and remove the 2 Allen head bolts from the

slide travel limiter. Remove the slide travel limiter
from the upper slide plate.
RCPH10TLB859ABL 8
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9. Loosen the 2 Allen head set bolts in the 2 slide pucks

on the right side of the upper slide plate.
NOTE: Access for the set screws is through the 2 holes in
the side rail of the upper slide plate. Slide the plate fore or
aft until the set screws are visible.
RCPH10TLB861ABL 9
10. Lift the handle to release the lock on the upper slide
plate.
RCPH10TLB863ABL 10
11. Move the upper slide plate forward and remove from
the slide swivel assembly.
RCPH10TLB864ABL 11
12. Use acceptable tools and remove the roll pin and re-
taining ring from the slide control lever (1). Remove
the return spring and the slide control lever from the
upper slide plate assembly. Repeat this procedure
and remove the swivel control lever (2) from the up-
per slide plate assembly.
RCPH10TLB916ABL 12
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13. Use acceptable tools and remove the roll pin and
retaining ring from the slide latch. Remove the return
spring and the slide latch from the upper slide plate
assembly.
RCPH10TLB917ABL 13
14. Use a soft hammer and remove the slide pucks from
the slide swivel assembly.
RCPH10TLB865ABL 14
15. Loosen and remove the 2 - 5/16 inch bolts from the
front side of the slide swivel assembly.
RCPH10TLB867ABL 15
16. Loosen and remove the 2 - 3/8 inch bolts and 2 tether
straps from the rear of the slide swivel assembly.
RCPH10TLB868ABL 16
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17. Remove the slide swivel assembly from the lateral

isolator plate.
RCPH10TLB869ABL 17
18. Loosen and remove the 2 bolts from the swivel con-
tact switch assembly. Remove the switch from the
lateral isolator plate.
RCPH10TLB870ABL 18
19. Remove the 2 screws from the swivel contact switch

and remove the wiring harness from the switch.
RCPH10TLB872ABL 19
20. Disconnect the wiring harness from the height adjust-

ment switch.
RCPH10TLB871ABL 20
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21. Remove the 2 bolts from the switch bracket. Remove

the switch and bracket.
RCPH10TLB873ABL 21
22. Press in on the top and bottom tabs on the rear of

the switch and push the switch forward until the tabs
are free from the bracket. Remove the switch from
the bracket.
RCPH10TLB874ABL 22
23. Loosen and remove the 4 bolts from the lateral iso-
lator plate.
RCPH10TLB875ABL 23
24. Remove the isolator plate from the upper housing.
RCPH10TLB876ABL 24
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25. Turn the isolator plate over and place on the work-
bench. Use acceptable tools and remove the 2 iso-
lator springs from the isolator plate.
RCPH10TLB909ABL 25
26. Use acceptable tools and remove the nut from the
isolator shock.
RCPH10TLB910ABL 26
27. Remove the top washer and rubber insulator from the
shock.
RCPH10TLB911ABL 27
28. Use acceptable tools and remove the retaining ring

from the lateral isolator shock.
RCPH10TLB912ABL 28
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29. Remove the pin from the isolator shock.
RCPH10TLB913ABL 29
30. Remove the shock from the isolator plate.
RCPH10TLB914ABL 30
31. Inspect the parts of the isolator shock for wear and
damage.
RCPH10TLB915ABL 31
32. Use acceptable tools and remove the 2 roll pins (1)
from the lateral isolator control.
RCPH10TLB909ABL 32
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33. Use acceptable tools and remove the bolts (1) from
the isolator control mounting bracket. Remove the
lateral isolator control (2) from the isolator plate.
RCPH10TLB909ABL 33
34. Slide bottom of the isolator plate to the left until the
isolator roller bearings are exposed and remove the
rollers bearings from the shaft. Slide the bottom of
the isolator plate to the right until the isolator roller
bearings (1) are exposed and remove the roller bear-
ings from the shaft.
NOTE: The above photo is for reference only.
RCPH10TLB909ABL 34
35. Remove the plastic pins from the boot assembly and
fold the boot down to the base plate. Note the loca-
tion of the tether straps behind the boot.
RCPH10TLB877ABL 35
36. Loosen and remove the 2 bolts from the fore/aft iso-
lator shock mounting bracket. Remove the bracket
from the upper housing plate. Allow the other end of
the isolator shock to hang from the suspension arm.
RCPH10TLB878ABL 36
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37. Loosen and remove the 2 bolts from the fore and aft
isolator control.
NOTE: Be sure to use the same screws during the assem-
bly procedure of the isolator control.
RCPH10TLB879ABL 37
38. Slide the upper housing to the rear and lift the hous-
ing free of the roller bearings on the rear suspension
arms.
RCPH10TLB880ABL 38
39. Slide the upper housing forward and lift the housing
free of the roller bearings on the front suspension
arms. Note the location of the rubber bumpers on
the upper housing.
RCPH10TLB881ABL 39
40. Remove the 2 wide roller bearings from the front sus-
pension arms.
RCPH10TLB882ABL 40
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41. Remove the 2 narrow roller bearings from the rear

suspension arms.
RCPH10TLB883ABL 41
42. Remove the bushing and the isolator control from the
suspension arm.
RCPH10TLB884ABL 42
43. Use acceptable tools and remove the roll pins (1)
from each end of the isolator control. Remove the
2 plastic bushings and 2 springs and latch assembly
from the control.
RCPH10TLB907ABL 43
44. Use acceptable tools and remove the roll pin from the
control housing. Remove the isolator control knob
from the housing.
RCPH10TLB907ABL 44
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45. Remove the 2 bushings and the isolator shock from

the suspension arm.
RCPH10TLB885ABL 45
46. Inspect the parts of the isolator shock assembly for

wear and damage.
RCPH10TLB908ABL 46
47. Place an acceptable block between the suspension

assembly and the front of the lower housing assem-
bly.
RCPH10TLB886ABL 47
48. Note the location of the wire 3 wire ties on the lower
housing assembly.
RCPH10TLB918ABL 48
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49. Cut and remove the 3 wire ties from the wiring har-
ness.
RCPH10TLB892ABL 49
50. Note the location of the 2 wire ties on the suspension

assembly. Cut and remove the wire ties.
RCPH10TLB887ABL 50
51. Disconnect the wiring harness from the air compres-

sor assembly.
RCPH10TLB888ABL 51
52. Loosen the air line fitting and allow the air to escape
from the air spring assembly. Remove the air line
from the air spring.
RCPH10TLB889ABL 52
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53. Loosen and remove the 2 bolts from the air compres-
sor mounting bracket.
RCPH10TLB890ABL 53
54. Remove the air compressor assembly.
RCPH10TLB891ABL 54
55. Loosen and remove the 4 bolts from the pedestal

mounting plate. Remove the pedestal from the lower
housing assembly.
RCPH10TLB894ABL 55
56. Loosen and remove the lower screw from the air
spring.
RCPH10TLB895ABL 56
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57. Loosen and remove the bolt from the top of the air
spring.
RCPH10TLB893ABL 57
58. Remove the air spring assembly.
RCPH10TLB896ABL 58
59. Cut and remove the plastic pins from the rubber boot.
RCPH10TLB897ABL 59
60. Remove the rubber boot from the lower housing as-
sembly.
RCPH10TLB898ABL 60
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61. Loosen and remove the nut from the shaft.
RCPH10TLB906ABL 61
62. Use acceptable tools and remove the shaft from the
lower housing assembly.
RCPH10TLB905ABL 62
63. Tilt the suspension assembly forward. Turn the sus-

pension assembly counter clockwise and remove
from the lower housing.
RCPH10TLB903ABL 63
64. Remove the 2 roller bearings from the shaft. Use

acceptable tools and remove the 2 plastic bushings
from the tube.
RCPH10TLB899ABL 64
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65. Remove the retaining clip from the isolator shock.

Remove the isolator shock and 2 plastic bushings
from the suspension assembly.
RCPH10TLB900ABL 65
66. Inspect the parts of the isolator shock and the sus-
pension assembly for wear and damage.
RCPH10TLB901ABL 66
Next operation:
USER CONTROLS AND SEAT - Inspect (E.32.A)
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USER CONTROLS AND SEAT - Inspect - Air suspension seat

Prior operation:
USER CONTROLS AND SEAT - Disassemble (E.32.A)
1. Inspect the seat cushion, backrest cushion, arm rests

and lumbar support control for wear and damage.
Use new parts as required.
2. Inspect the upper slide plate assembly, swivel con-
trol, slide control, and slide latch for wear and dam-
age. Use new parts as required.
3. Inspect the slide/swivel assembly and slide pucks for
wear and damage. Lubricate slide pucks with moly-
disulfide grease. Use new parts as required.
4. Inspect the swivel switch, height adjustment switch,
and wire harness for damage. Use new parts as
required.
5. Inspect the lateral isolator plate, isolator shock, bush-
ings, springs, roller bearings, and control for wear
and damage. Lubricate the roller bearings and con-
tact points with molydisulfide grease. Use new parts
as required.
6. Inspect the boot assembly for damage. Use new
parts as required.
7. Inspect the upper housing and rubber bumpers for
wear and damage. Use new parts as required.
8. Inspect the suspension assembly and roller bearings
for wear and damage. Lubricate the roller bearings
and contact points with molydisulfide grease. Use
new parts as required.
9. Inspect the fore/aft isolator shock and bushings for
10. Inspect the fore/aft isolator control and bushing for
11. Inspect the suspension isolator shock and bushings
for wear and damage. Use new parts as required.
12. Inspect the air compressor, air line, and wiring har-
ness for wear and damage. Use new parts as re-
quired.
13. Inspect the air spring for wear and damage. Use new
parts as required.
14. Insect the lower housing, bearing shaft, and rubber
bumper for wear and damage. Lubricate the contact
points with molydisulfide grease. Use new parts as
required.
15. Inspect the pedestal for damage. Use new parts as
required.
Next operation:
USER CONTROLS AND SEAT - Assemble (E.32.A)
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USER CONTROLS AND SEAT - Assemble - Air suspension seat

Prior operation:
USER CONTROLS AND SEAT - Inspect (E.32.A)
1. Install the isolator shock and 2 plastic bushings onto

the suspension assembly.
RCPH10TLB901ABL 1
2. Use acceptable tools and install the retaining clip

onto the shaft.
RCPH10TLB902ABL 2
3. Lubricate the 2 roller bearings (1) with molydisulfide

grease and install onto the shaft. Install the 2 plastic
bushings (2) into the tube.
RCPH10TLB899ABL 3
4. Install the suspension assembly roller bearings into

the lower housing at a slight angle indicated in the
photo above. Turn the suspension assembly clock-
wise and align the rear tube into the lower housing.
RCPH10TLB903ABL 4
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5. Install the shaft into the lower housing.
RCPH10TLB904ABL 5
6. Install and tighten the nut on the shaft.
RCPH10TLB906ABL 6
7. Install the rubber boot over the suspension assembly

and onto the lower housing assembly.
RCPH10TLB898ABL 7
8. Install the air spring into the suspension assembly.
RCPH10TLB896ABL 8
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9. Install and tighten the screw into the bottom of the air
spring.
RCPH10TLB895ABL 9
10. Install and tighten the bolt into the top of the air
spring.
RCPH10TLB893ABL 10
11. Install the pedestal onto the lower housing. Install

the tether straps between the rubber boot and lower
housing. Install and tighten the 4 bolts.
RCPH10TLB894ABL 11
12. Install the plastic pins into the lower mounting holes
of the rubber boot. Drive the pins into the mounting
holes in the lower housing assembly.
RCPH10TLB919ABL 12
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13. Install the air compressor into the suspension as-

sembly.
RCPH10TLB891ABL 13
14. Install and tighten the 2 air compressor mounting

screws.
RCPH10TLB890ABL 14
15. Install the air line into the fitting on the air spring.
Tighten the fitting nut.
RCPH10TLB889ABL 15
16. Connect the air compressor wiring harness.
RCPH10TLB888ABL 16
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17. Install the 5 wire ties for the wiring harness in the
proper locations as indicated in the photo above.
RCPH10TLB918ABL 17
18. Install the 2 plastic bushings and the isolator shock

onto the suspension assembly. Make sure that the
white plastic bushing is on the outside.
RCPH10TLB885ABL 18
19. Assemble the parts of the isolator control.
RCPH10TLB907ABL 19
20. Install the isolator control and plastic bushing onto

RCPH10TLB884ABL 20
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21. Lubricate the 2 narrow roller bearings with molydisul-

fide grease and install on the rear shafts of the sus-
pension assembly.
RCPH10TLB883ABL 21
22. Lubricate the 2 wide roller bearings with molydisul-

fide grease and install on the front shafts of the sus-
pension assembly.
RCPH10TLB882ABL 22
23. Install the upper housing slide rail onto the wide roller
bearings on the suspension assembly. Make sure
the rubber bumpers are facing to the rear of the sus-
pension assembly.
RCPH10TLB881ABL 23
24. Slide the upper housing to the rear until the narrow
roller bearings will engage the slide rails of the upper
housing.
RCPH10TLB880ABL 24
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25. Install and tighten the 2 bolts in the isolator control.

NOTE: Be sure to use the same bolts that were removed
during the disassembly procedure.
RCPH10TLB879ABL 25
26. Install and tighten the 2 bolts in the fore/aft isolator

shock bracket.
RCPH10TLB878ABL 26
27. Slide the rubber boot into position on the upper hous-
ing. Install the plastic pins into the mounting holes
in the rubber boot. Drive the pins into the mounting
holes in the upper housing.
RCPH10TLB920ABL 27
28. Slide the bottom of the isolator plate to the left. Lu-
bricate the 2 roller bearings (1) with molydisulfide
grease. Install the roller bearings onto the shafts of
the isolator plate. Slide the isolator plate to the right
and repeat the above procedure.
NOTE: The above photo is for reference only.
RCPH10TLB909ABL 28
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29. Install the isolator control (2) onto the isolator plate.
Install and tighten the bolts (1) in the mounting
bracket. Use acceptable tools and install the 2 roll
pins in the isolator control.
RCPH10TLB909ABL 29
30. Install the isolator shock and 2 plastic bushings into

the mounting brackets on the isolator plate.
RCPH10TLB914ABL 30
31. Install the pin into the isolator shock.
RCPH10TLB913ABL 31
32. Install the retaining clip onto the pin.
RCPH10TLB912ABL 32
84390833 11/10/2010
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33. Install the rubber insulator and washer onto the

shock.
RCPH10TLB911ABL 33
34. Install and tighten the lock nut on the shock.
RCPH10TLB910ABL 34
35. Turn the isolator plate over and install onto the upper
housing.
RCPH10TLB876ABL 35
36. Install and tighten the 4 bolts which mount the isolator
plate to the upper housing.
RCPH10TLB875ABL 36
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37. Install the height adjustment switch into the mounting

bracket.
RCPH10TLB874ABL 37
38. Install and tighten the bolts in the switch bracket.
RCPH10TLB873ABL 38
39. Connect the wiring harness.
RCPH10TLB871ABL 39
40. Connect the wiring harness to the swivel switch.

Tighten the screws.
RCPH10TLB872ABL 40
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41. Install the 2 bolts in the swivel switch. Tighten the

screws.
RCPH10TLB870ABL 41
42. Install the swivel assembly on the lateral isolator

plate.
RCPH10TLB869ABL 42
43. Install the 2 - 3/8 inch bolts through the tether strap
mounting holes. Install the bolts into the swivel plate
mounting holes. Install the bolts into the swivel plate
mounting holes. Tighten the bolts.
RCPH10TLB868ABL 43
44. Install the 2 - 5/16 inch bolts into the swivel plate
mounting holes. Tighten the bolts.
RCPH10TLB867ABL 44
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45. Use a soft hammer and install the slide pucks (1) on
the slide/swivel assembly. Make sure the adjustable
slide pucks are installed in the proper location as in-
dicated in the photo above.
RCPH10TLB866ABL 45
46. Use acceptable tools and install the slide latch,

spring, roll pin, and retaining clip on the upper slide
plate.
RCPH10TLB917ABL 46
47. Use acceptable tools and install the spring, roll pin,
slide control lever (1), and retaining ring on the upper
slide plate. Repeat this procedure to install the swivel
control lever (2) on the upper slide plate.
RCPH10TLB916ABL 47
48. Lubricate the slide pucks and slide track on the upper
slide plate with molydisulfide grease. Install the up-
per slide plate over the front slide pucks on the swivel
assembly.
RCPH10TLB864ABL 48
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49. Lift the slide control and slide the upper slide plate
into position on the swivel assembly.
RCPH10TLB863ABL 49
50. Install the slide travel limiter on the upper slide plate.
RCPH10TLB860ABL 50
51. Install the 2 Allen head bolts in the slide travel limiter.
Tighten the bolts.
RCPH10TLB859ABL 51
52. Install the right side arm rest as indicated in the photo
above.
RCPH10TLB856ABL 52
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53. Rotate the arm rest clockwise past the upper stop.
Repeat the procedure for the left side arm rest.
RCPH10TLB857ABL 53
54. Connect the cable assembly to the lumbar support

assembly.
RCPH10TLB923ABL 54
55. Install and tighten the mounting screw (1) in the lum-
bar support housing. Install the lumbar support ad-
justment knob (2) on the housing. Push the knob
onto the housing until the plastic retainer is locked in
position.
RCPH10TLB924ABL 55
56. Place the backrest cover in position on the seat top.

Install the plastic clips in the mounting holes of the
backrest cover. Drive the plastic clips into the mount-
ing holes of the seat top with a soft hammer.
RCPH10TLB921ABL 56
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57. Place the seat assembly into position on the seat

base. Install and tighten the 4 bolts.
RCPH10TLB858ABL 57
58. After the seat has been assembled, adjust the slide
pucks to the desired lateral movement of the seat.
NOTE: After installing the seat into the machine, check the
seat for proper operation.
RCPH10TLB862ABL 58
59. Mount seat belts at an angle of 45 ° +/- 5°.
RCPH10TLB753ABL 59
60. Torque bolts in accordance with general bolt torque

specifications.
RCPH10TLB754ABL 60
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Instrument panel - Visual inspection

The backlighting for the instrument cluster is illuminated only when the driving lamp switch is in the ON position.
When the ignition (key) switch is in the ON position and the engine is not running the Air Filter Restriction, Hydraulic
Oil Filter Restriction, Alternator, and Low Engine Oil Pressure Warning Lamps are illuminated.
When the ignition (key) switch is first turned to the ON position the Air Filter Restriction Warning Lamp, Hydraulic Oil
Filter Restriction Warning Lamp, Parking Brake Indicator Lamp and the Air Conditioning System Pressure Indicator
Lamp (if equipped), will illuminate for 3 seconds for a bulb self test.
Warning and indicator lamp status at power on

1. Turn the ignition (key) switch to the ON position.
2. All LED’s (Light Emitting Diodes) will illuminate for 2
- 3 seconds.
3. The warning alarm will sound for 1 second.
4. If an active fault is found, the associated visualization
will occur with the display, LEDs, and alarm. Refer
to Instrument panel Digital instrument cluster -
Special instruction (E.32.A) for more details.
5. If no active fault is found, the display will be green in
color showing the current machine hour meter value.
Self test procedure

1. Simultaneously turn the ignition (key) switch ON and
press any display function switch (up arrow, down
arrow, enter, or escape). However, simultaneously
pressing the down arrow and escape switches will
initiate the system configuration mode.
2. The following occurs during the self test. Watch
for burnt out lamps and incorrect movement of the
gauges:
A. Lamps turn on at full intensity.
B. Lamps turn off after 2 seconds.
C. Wait 2 seconds.
D. Instrument backlighting turns on at full inten-
sity.
E. Instrument backlighting turns off after 2 sec-
onds.
F. Wait 2 seconds.
G. All gauges sweep to the maximum angle.
H. Wait 2 seconds, applicable gauges sweep to
the maximum red/green border.
I. Wait 2 seconds, applicable gauges sweep to
the red/green border.
J. Wait 2 seconds, gauges release to their rest-
ing position and the display test (checkered
screen) is initiated.
K. After completion of the display test, an audible
alarm occurs for 2 seconds.
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3. The self test is now complete and the display will

default into configuration mode. Proceed to step of
the Configuration mode procedure or turn the ignition
(key) switch to the OFF position.
NOTE: When defective gauges are found refer to Instru-
ment panel - Check (E.32.A) for more details.
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Instrument panel - Check - Instrument cluster

The backlighting for the instrument cluster is illuminated only when the driving lamp switch is in the ON position.
When the ignition (key) switch is in the ON position and the engine is not running the Air Filter Restriction, Hydraulic
Oil Filter Restriction, Alternator, and Low Engine Oil Pressure Warning Lamps are illuminated.
When the ignition (key) switch is first turned to the ON position the Air Filter Restriction Warning Lamp, Hydraulic Oil
Filter Restriction Warning Lamp, Parking Brake Indicator Lamp and the Air Conditioning System Pressure Indicator
Lamp (if equipped), will illuminate for 3 seconds for a bulb self test.
Low engine oil pressure warning lamp

The warning lamp for low engine oil pressure will il-
luminate with the key switch in the ON position and
the engine NOT running. If the warning lamp does
not illuminate:
1. Check for a defective lamp.
2. Check for corrosion or bad connections at the
socket in the instrument cluster and at the
switch for engine oil pressure.
3. Check the wire between the oil pressure switch
and the instrument cluster.
4. See Instrument panel - Check (E.32.A) in
this Manual for complete troubleshooting pro-
cedure for the instrument cluster.
Alternator warning lamp

The warning lamp for the alternator will illuminate
with the key switch in the ON position and the en-
gine NOT running. If the warning lamp does not illu-
minate:
1. Check for a defective lamp.
2. Check for corrosion or bad connections at the
socket in the instrument cluster and at the al-
ternator.
3. Check the wire between the alternator and the
instrument cluster.
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Hydraulic oil filter restriction

1. The Hydraulic oil filter restriction warning lamp will
illuminate with the key switch in the ON position and
the engine NOT running. If the warning lamp does
not illuminate:
A. Check for a defective lamp.
B. Check for corrosion or bad connections at the
socket in the instrument cluster and at the Hy-
draulic oil filter restriction switch.
C. Check the wire between the Hydraulic oil filter
restriction switch and the instrument cluster.
D. Check for a damaged wire between the instru-
ment cluster and the IGN terminal of the key
switch.
E. Defective switch.
2. When the warning lamp for the Hydraulic oil filter re-
striction is illuminated while the engine is running, the
cause can be:
1. Dirty filter.
2. Defective switch for the warning lamp.
3. Short circuit in the wire between the switch and
the warning lamp.
4. Cold hydraulic oil will also cause the switch to
activate.
Air filter restriction

1. The Air filter restriction warning lamp will illuminate
with the key switch in the ON position and the en-
gine NOT running. If the warning lamp does not illu-
minate:
A. Check for a defective lamp.
B. Check for corrosion or bad connections at the
socket in the instrument cluster and at the Hy-
draulic Oil Filter Restriction switch.
C. Check the wire between the Air filter restriction
switch and the instrument cluster.
D. Check for a damaged wire between the instru-
ment cluster and the IGN terminal of the key
switch.
E. Defective switch.
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2. When the warning lamp for the Hydraulic oil filter re-
striction is illuminated while the engine is running, the
cause can be:
A. Dirty filter.
B. Defective switch for the warning lamp.
C. Short circuit in the wire between the switch and
the warning lamp.
D. See Instrument panel - Check (E.32.A) in
Parking brake indicator

1. The parking brake indicator will illuminate when the
parking brake is applied.
2. See Instrument panel - Check (E.32.A) in this Man-
ual for the procedure to check the Parking brake in-
dicator lamp.
Driving lamps indicator

1. The Driving lamps indicator will illuminate when the
driving lamp switch is in the ON position.
ual for the procedure to check the Driving lamps in-
dicator.
Low fuel level indicator

1. The Low fuel level indicator illuminates when the ma-
chine’s fuel level is low.
ual for the procedure to check the Fuel Level Sender.
Air conditioning system pressure indicator (if equipped)

1. The Air conditioning system pressure indicator illu-
minates when the air conditioner has stopped due to
refrigerant pressures that are too high.
ual for the procedure to check the Air conditioning
system high and or low pressure switch.
Grid heater indicator (if equipped)

1. The Grid heater indicator illuminates when the en-
gine temperature is below 0 °C (32 °F) and the grid
heater is functioning.
ual for the procedure to check the Grid Heater and
the Grid Heater Indicator Lamp.
Configuration mode
NOTE: This procedure can also be used for diagnostic pur-
poses.
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1. Simultaneously press and hold the down arrow and

the escape buttons. Turn the ignition (key) switch to
the ON position.
2. The display will show the configuration mode.
3. To reset the instrument cluster, turn the ignition (key)
switch to the Off position.
4. A total of nine settings may be changed. Press the up
or down arrow to scroll through the settings. Press
the enter key to select the desired setting.
• Transmission oil temperature and
Vehicle Voltage
• Fuel level % and Fuel Tank #
• Requested RPM
• Foot Throttle % and Hand Throttle %
• Hand Throttle Voltage Output and
Hand Throttle Signal Voltage Out
• Foot Throttle Voltage Output and
Foot Throttle Signal Voltage Out
• Oil Temperature and Fuel Temperature
• Coolant Temperature and Air Temperature
• Brake Enable ON/OFF and RPM (580N only)
5. Press the up or down arrows to change the current
setting.
6. Press the enter key to save any changes.
7. Press the escape key repeatedly until the main
screen (hourmeter) is displayed.
Software version retrieval

1. Turn the ignition (key) switch to the ON position.
2. Press the enter key.
3. Press the up arrow 3 times.
4. The software version will be displayed.
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Instrument panel - Check

The Engine coolant temperature, Oil temperature, Voltmeter, Fuel level gauges, and the Tachometer are all serviced
as one unit. If one gauge or the tachometer is defective, they must all be replaced as one unit in the instrument panel
cluster.
Prior operation:
Instrument panel - Visual inspection (E.32.A)
Engine coolant, Oil temperature or Fuel level gauges

1. If the gauge does not work correctly:
A. Disconnect the wire from the sender.
B. Turn the ignition (key) switch to the ON posi-
tion.
C. Hold the wire against the frame or the engine
until you have a good ground connection.
D. Have another person look at the gauge. If you
are checking the engine coolant or the oil tem-
perature gauge, the needle must move all the
way to the right (red zone). If you are checking
the fuel level gauge, the needle must move all
the way to the left (empty position).
E. If the needle moved, the sender is bad and
must be replaced. If the needle did not move,
the gauge is bad or there is an open circuit in
the wires between the sender and the gauge.
F. Install the wire on the sender.
G. Refer to Instrument panel - Remove (E.32.A)
for removal procedure.
H. Refer to Wiring harness - Electrical
schematic frame 11 (A.30.A) for the location
of the terminal in the connector on the wiring
harness. Connect one lead of an ohmmeter
to the terminal in the connector. Connect the
other lead of the ohmmeter to a good ground
connection
I. If the ohmmeter did not indicate continuity,
there is a short circuit in the wires between the
connector and the sender. Repair or replace
the wires. If the ohmmeter indicated continuity,
the wires are good and the gauge assembly
must be replaced.
2. If the gauge only works part of the time, the cause
could be one of the following:
A. A bad connection at the sender.
B. A bad connection at the instrument panel.
C. A bad connection in the connectors in the
wiring harness.
D. A short circuit or an open circuit in the wires
between the instrument panel and the sender.
E. Defective sender.
F. Defective gauge.
See Instrument panel - Check (E.32.A) for complete trou-
bleshooting procedure for the instrument cluster.
84390833 11/10/2010
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Voltage gauge
1. Connect the positive lead of a test voltmeter to the
positive post of the batteries. Connect the negative
lead of the test voltmeter to the negative post of the
batteries. If the machine has two batteries, make
sure the leads are connected to the same battery.
2. Start and run the engine at 1500 RPM.
3. Read the test voltmeter, the reading should be
greater than 12 V.
4. Check the voltage gauge on the machine:
• If the needle on the gauge is within the green
field it is working properly.
• If the needle on the gauge is not in the red field
replace the gauge assembly.
5. See Instrument panel - Check (E.32.A)for complete
troubleshooting procedure for the instrument cluster.
Tachometer gauge
1. The tachometer shows the engine speed in revolu-
tions per minute (rpm). The engine rpm signal comes
from the alternator “W” terminal. If the tachometer is
not working the cause could be the operation of the
alternator.
Check the operation of the alternator. Refer to In-
strument panel - Check (E.32.A)
• If the alternator is not working correctly repair
or replace the alternator. Refer to NEED IU
REFERENCE for servicing the alternator.
• If the alternator is working correctly,
A. Remove the instrument cluster from
the console and disconnect the elec-
trical connector from the console.
B. Connect one lead of an ohmmeter to
terminal T19 in the connector and con-
nect the other lead of the ohmmeter to
a good ground.
C. The ohmmeter should indicate conti-
nuity, however if the ohmmeter does
not indicate continuity, check the wire
between the connector and the alter-
nator. If necessary repair or replace
the wire.
2. If the tachometer still does not operate, check the in-
strument cluster. Refer to Instrument panel - Visual
inspection (E.32.A) for the procedure to check the
instrument cluster. Replace the gauge and tachome-
ter assembly as required refer to Instrument panel
- Disassemble (E.32.A) for details.
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Instrument panel - Remove

1. Remove the two screws from the front of the instru-
ment cluster panel. Lift the panel off the side console.
RCPH10TLB339AAF 1
2. On a clean nonabrasive surface, place the instru-

ment panel face down.
Next operation:
Instrument panel - Disassemble (E.32.A)
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Instrument panel - Disassemble

NOTICE: Adhere to the Electromagnetic Compatibility (EMC) standards when working with electronic components.
At the very minimum be sure you are properly grounded, the proper tools are used and electrical circuit boards are
held by the edges.
Prior operation:
Instrument panel - Remove (E.32.A)
1. Remove the two screws that secure the rear cover to

the frame.
2. Remove the rear cover (1) from the frame (2).
3. When replacing a defective bulb, turn the bulb/socket
assembly counter-clockwise and remove. Replace
assembly as required.
NOTE: The bulb and socket assembly are serviced as one
unit. Do not replace individual components.
4. From the back of the circuit board, remove the 15
nuts and washers that secure the four gauges and
tachometer to the circuit board.
5. From the outside edges of the circuit board, remove
the 12 screws that fasten the circuit board to the
frame.
6. Remove the circuit board with dot matrix display from
the frame.
NOTE: The circuit board with dot matrix display are ser-
viced as one unit. Do not replace individual components.
The circuit board typically does not cause problems but you
may test the continuity of the unit for faults. With an Ohm
meter, test each strip on the circuit board for continuity. Re-
place the circuit board if continuity is not achieved on any
of the circuit board strips.
7. Remove the two screws that secure the front trim to
the frame. Remove the trim.
8. Remove the eight screws that fasten the lens to the
frame. Remove the lens.
9. Remove the five screws that fasten the overlay,
gauges, tachometer, and light pipe to the frame as
one unit. Remove the assembly and replace as
required.
NOTE: The gauges, tachometer, overlay, and light pipe are
serviced as one unit. Do not replace as individual compo-
nents.
10. Inspect the O-ring on the rear cover. Replace as
required.
Next operation:
Instrument panel - Assemble (E.32.A)
84390833 11/10/2010
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Instrument panel - Assemble

Prior operation:
Instrument panel - Disassemble (E.32.A)
1. When required, insert new bulb/socket assemblies

into the circuit board and turn clockwise to secure in
place.
2. Position the overlay, gauges, tachometer, and light
pipe as one unit into the frame. Secure the assembly
in place with five screws.
3. Secure the lens to the frame with 8 screws. Tighten
to a torque of 1.1 N·m (10 lb in).
4. Position the front trim over the lens and secure it in
place with two screws.
5. Align the circuit board with dot matrix display into
the frame. Ensure the screw posts from the gauges
and tachometer are exposed on the back side of the
circuit board.
6. Secure the outside edges of the circuit board to the
frame with 12 screws.
7. Secure the gauges and tachometer to the circuit
board with nuts and washers.
8. Place the O-ring over the rear cover.
9. Place the rear cover over the back of the frame and
secure it in place with two screws.
Next operation:
Instrument panel - Install (E.32.A)
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Instrument panel - Install

Prior operation:
Instrument panel - Remove (E.32.A)
1. Align the back pins on the instrument cluster panel

with the connector in the opening on the right-hand
side console. Gently and evenly push the assembly
into the opening.
2. Secure the assembly in place with two screws.
RCPH10TLB339AAF 1
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Index
FRAME AND CAB - E

Instrument panel - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Instrument panel - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Instrument panel - Check - Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Instrument panel - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Instrument panel - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Instrument panel - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Instrument panel - Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
USER CONTROLS AND SEAT - Adjust - Adjustment of the backhoe control levers . . . . . . . . . . . . . . . . . . . . . . . . . 5
USER CONTROLS AND SEAT - Assemble - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
USER CONTROLS AND SEAT - Disassemble - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
USER CONTROLS AND SEAT - Exploded view - Backhoe controls with foot swing . . . . . . . . . . . . . . . . . . . . . . . . . 3
USER CONTROLS AND SEAT - Exploded view - Backhoe controls with hand swing . . . . . . . . . . . . . . . . . . . . . . . . 4
USER CONTROLS AND SEAT - Inspect - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
84390833 11/10/2010
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84390833 11/10/2010
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FRAME AND CAB - E
USER CONTROLS AND SEAT Operator seat - 32.C
580N
580SN WT
580SN
590SN
84390833 11/10/2010
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Contents
FRAME AND CAB - E
FUNCTIONAL DATA
USER CONTROLS AND SEAT Operator seat
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Seat suspension system
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE
USER CONTROLS AND SEAT Operator seat
Replace - Pivot safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Disassemble - Pedestal seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Inspect - Pedestal seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assemble - Pedestal seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Disassemble - Mechanical suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Inspect - Mechanical suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Assemble - Mechanical suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Disassemble - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Inspect - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Assemble - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Seat belt
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
84390833 11/10/2010
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FRAME AND CAB - USER CONTROLS AND SEAT Operator seat
USER CONTROLS AND SEAT Operator seat - Exploded view
RCIL10TLB002GAF 1
1. Bolt 11. Tether strap 21. Seat cushion

2. Spring 12. Roller bearing 22. Backrest cushion
3. Pin 13. Bushing 23. Armrest
4. Bracket 14. Washer 24. Back tilt knob
5. Retaining ring 15. Upper slide plate assembly 25. Backrest cover
6. Locknut 16. Slide/swivel assembly 26. Lumbar support control
7. Insulator 17. Slide puck 27. Height adjustment switch
8. Lateral isolator shock 18. Adjustable slide puck 28. Slide control lever
9. Roll pin 19. Lateral isolator 29. Swivel lever
10. Lateral isolator control 20. Christmas tree clip
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Seat suspension system - Exploded view
RCPH10TLB009HAL 1
1. Bolt 12. Fitting 23. Roll pin

2. Washer 13. Air line 24. Isolator control
3. Pedestal 14. Bushing 25. Isolator knob
4. Shaft 15. Wire tie 26. Housing
5. Switch 16. Roller bearing 27. Guide
6. Wire harness 17. Insulator 28. Knob
7. Air spring 18. Bracket 29. Upper housing
8. Lock nut 19. Boot 30. Lower housing
9. Rubber bumper 20. Fore/aft isolator shock 31. Suspension assembly
10. Christmas tree clip 21. Suspension shock 32. Retaining ring
11. Air compressor 22. Spring
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USER CONTROLS AND SEAT Operator seat - Replace - Pivot safety

switch
1. Remove the guard that protects the switch.
2. Remove the nuts from the seat screws.
3. Remove the switch.
RCPH10TLB776ABL 1
4. Remove the screws and the seat harness wires from

the switch.
RCPH10TLB777ABL 2
5. Discard the switch.

6. Place the seat harness wires onto the new switch.
7. Install and tighten the wire screws.
RCPH10TLB777ABL 3
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8. Mount the switch onto the seat screws so that the

arm of the switch is to the rear of the seat.
9. Install and tighten the nuts.
RCPH10TLB776ABL 4
10. Reinstall the switch guard.
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USER CONTROLS AND SEAT Operator seat - Disassemble -

Pedestal seat
1. Remove the seat stop.
RCPH10TLB832ABL 1
2. Remove the seat from the slide.
RCPH10TLB833ABL 2
Slide
1. Remove the slide bushings from the left side of the
slide assembly.
RCPH10TLB836ABL 3
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2. Remove the adjustable bushings from the right side

of the slide assembly.
RCPH10TLB837ABL 4
Swivel
1. Remove the cotter pin from the swivel bolt.
RCPH10TLB838ABL 5
2. Remove the nut from the swivel bolt.
RCPH10TLB839ABL 6

4. Remove the top half of the swivel assembly.
RCPH10TLB841ABL 7
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5. Remove the bearing separator from the lower half of

the swivel assembly.
6. Remove the bearings.
RCPH10TLB843ABL 8
Pedestal
1. Place the pedestal in a press. Press down on the
pedestal assembly while holding out on the height
adjustment handle.
RCPH10TLB845ABL 9
2. Loosen and remove the stop bolt.
RCPH10TLB846ABL 10
3. Release the pressure on the press while holding out

on the height adjusting handle.
RCPH10TLB848ABL 11
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4. Make sure you see all three of the height adjustment

holes, if not the pedestal is still under spring pres-
sure.
RCPH10TLB849ABL 12
5. Remove the spring.
RCPH10TLB850ABL 13
6. Remove the upper bushing by spreading it at the slot.
RCPH10TLB851ABL 14
7. Remove the lower bushing by spreading it at the slot.
RCPH10TLB852ABL 15
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8. Remove the self-locking nut from the height adjust-

ment handle.
RCPH10TLB855ABL 16
9. Hold onto the height adjustment plunger and remove

the handle bolt.
RCPH10TLB853ABL 17
10. Remove the height adjustment plunger and the

spring.
RCPH10TLB854ABL 18
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USER CONTROLS AND SEAT Operator seat - Inspect - Pedestal seat

Prior operation:
USER CONTROLS AND SEAT Operator seat - Disassemble - Pedestal seat (E.32.C)
Slide
1. Check the position locking teeth for damage.
RCPH10TLB835ABL 1
2. Check the slide locking plate, springs, pivots, and

rails for damage.
RCPH10TLB834ABL 2
3. If damage if found, replace the slide and the swivel

as an assembly.
Swivel
1. Inspect the bearing tracks, the bearings, and the
bearing separator plate for wear or damage.
2. Repair or replace as needed.
RCPH10TLB844ABL 3
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Pedestal
1. Inspect the height spring for cracks or damaged coils.
2. Inspect the plunger and plunger spring for wear or
damage.
3. Inspect the bushings for wear or damage.
4. Inspect the height adjustment holes for elongation.
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USER CONTROLS AND SEAT Operator seat - Assemble - Pedestal

seat
Prior operation:
USER CONTROLS AND SEAT Operator seat - Inspect - Pedestal seat (E.32.C)
Pedestal
1. Place the height adjustment plunger and the spring
into the pedestal shaft.
RCPH10TLB854ABL 1
2. Hold onto the height adjustment plunger and install

the handle bolt.
RCPH10TLB853ABL 2
3. Install the self-locking nut and tighten.

NOTICE: Overtightening the nut can cause binding of the
height adjustment handle.
RCPH10TLB855ABL 3
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4. Install the lower bushing by spreading it at the slot

and sliding it onto the pedestal shaft.
RCPH10TLB852ABL 4
5. Install the upper bushing by spreading it at the slot

and sliding it onto the pedestal shaft.
RCPH10TLB851ABL 5
6. Install the spring.
RCPH10TLB850ABL 6
7. Press the pedestal together while holding out on the

height adjustment handle.
NOTE: Press down until the slot for the stop bolt is visible
through an adjustment hole.
RCPH10TLB848ABL 7
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8. Apply thread locking compound onto the stop bolt.

9. Install and tighten the stop bolt.
10. Remove the seat from the press.
RCPH10TLB847ABL 8
Swivel
1. Place the bearing separator plate onto the lower por-
tion of the swivel.
2. Place the bearings into the separator plate.
RCPH10TLB842ABL 9
3. Install the top half of the swivel assembly over the

separate plate.
4. Place the nut onto the swivel bolt.
5. Hand tighten the swivel nut until there is no play in
the bearing.
6. Tighten the nut two more flats and align it with the
cotter pin hole.
RCPH10TLB841ABL 10
7. Install the cotter pin. Make sure the cotter pin is bent
over enough so it will not interfere with sliding oper-
ations.
RCPH10TLB766ABL 11
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Slide
1. Install the adjustable slide bushings on the right side
of the slide frame.
2. Lubricate the nonadjustable slide bushings with
molydisulfide grease.
3. Install the nonadjustable slide bushings on the left
side of the slide frame.
RCPH10TLB837ABL 12
4. Align the adjuster holes with the adjustable bushings.
RCPH10TLB775ABL 13
5. Adjust the bushings for the side to side motion of the

seat.
NOTE: Slides adjusted too tightly can cause difficulty ad-
justing the seat fore and aft.
RCPH10TLB829ABL 14
Seat
1. Install the seat.
2. Install and tighten the seat stop.
RCPH10TLB832ABL 15
Next operation:
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Seat belt - Install (E.32.C)
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USER CONTROLS AND SEAT Operator seat - Disassemble -

Mechanical suspension seat
Cushions
1. Push up on the bottom seat cushion and remove.
RCPH10TLB755ABL 1
2. Remove the retaining screws for the back cushion.
RCPH10TLB756ABL 2
3. Pull forward and lift the back cushion off of the mount-
ing tabs to remove.
RCPH10TLB757ABL 3
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Lumber adjustment
1. Drive the roll pin out of the lumbar adjustment knob.
RCPH10TLB759ABL 4
2. Remove the mounting screws and the lumber adjust-

ment knob.
RCPH10TLB758ABL 5
3. Drill out the rivets and remove the lumbar assembly.
RCPH10TLB761ABL 6
Recliner
1. Remove the mounting screws and the stop plate from
the rear of the seat bottom.
RCPH10TLB762ABL 7
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2. Remove the four nuts and the four washers from the
seat bottom.
3. Remove the seat bottom and the seat back from the
slide/swivel assembly.
RCPH10TLB778ABL 8
4. Pivot the back rest forward and remove the four nuts
and the two bolts that mount the seat bottom to the
seat back.
RCPH10TLB817ABL 9
5. Remove the seat bottom.

6. Remove the spring retaining nut.
RCPH10TLB816ABL 10
7. Remove the washer.
RCPH10TLB815ABL 11
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8. Remove the spring from the pivot pin.
RCPH10TLB814ABL 12
9. Remove the arm rest from the seat back.
RCPH10TLB813ABL 13
10. Remove the spring for the recliner handle from the
arm rest bracket.
RCPH10TLB801ABL 14
11. Remove the handle return spring from the recliner.
RCPH10TLB810ABL 15
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12. Remove the nut from the recliner.
RCPH10TLB809ABL 16
13. Remove the washer from the recliner.
RCPH10TLB808ABL 17
14. Remove the bushing from the recliner, remove the

arm rest from the seat back.
RCPH10TLB807ABL 18
15. Remove the handle from the seat back.
RCPH10TLB802ABL 19
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16. Remove the two bolts from the recliner bracket, re-
move the bracket.
RCPH10TLB803ABL 20
17. Remove the retainer and recliner gear.
RCPH10TLB804ABL 21
Slide
1. Remove the slide bushings from the left side of the
slide assembly.
RCPH10TLB763ABL 22
2. Remove the adjustable slide bushings from the right

side of the slide assembly.
RCPH10TLB764ABL 23
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Swivel
1. Remove the cotter pin from the swivel bolt.
RCPH10TLB766ABL 24
2. Place a suitable wedge under the bottom of the

swivel bolt to hold it into the swivel assembly.
RCPH10TLB767ABL 25
RCPH10TLB768ABL 26
4. Remove the bushing from the swivel bolt.

5. Remove the top half of the swivel assembly.
RCPH10TLB769ABL 27
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6. Remove the bearing separator from the lower half of

the swivel assembly.
RCPH10TLB770ABL 28
7. Remove the bearings.
RCPH10TLB771ABL 29
Suspension
1. If you have not already done so, obtain access to the
suspension system.
A. Remove the upper tether mounting bolts and
nuts.
RCPH10TLB782ABL 30
B. Remove the front slide/swivel mounting bolts.
RCPH10TLB783ABL 31
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C. Remove the slide/swivel assembly.

NOTE: The slide/swivel assembly does not have to be dis-
assembled.
RCPH10TLB784ABL 32
2. Remove the lower mounting bolts and the tether

straps, keep all of the components together for the
tether straps.
RCPH10TLB787ABL 33
3. Remove the front mounting nuts and washers.

4. Remove the suspension assembly from the seat
mount.
RCPH10TLB785ABL 34
5. Remove the roll pin from the height/weight adjuster

knob and remove the knob.
NOTE: Remove the knob to prevent damage while remov-
ing the boot for the suspension assembly.
RCPH10TLB781ABL 35
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6. Remove the boot from the suspension assembly.
RCPH10TLB786ABL 36
7. • If reusing the boot, pry out the retaining pins.

Place the cutting edge of the side cutters close
to the pressed in button shaft.
• If replacing the boot, cut the retaining pins with
the side cutter and remove the pins.
RCPH10TLB828ABL 37
8. Place the suspension assembly in a press.

9. Push down on the suspension.
RCPH10TLB788ABL 38
10. Remove the nut on the shock.

11. Remove the bolt from the shock.
RCPH10TLB789ABL 39
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12. Slowly release the pressure on the suspension as-

sembly.
RCPH10TLB790ABL 40
13. Remove the nut from the upper and lower pivots.
RCPH10TLB791ABL 41
14. Pull the pivot bolt back just far enough to remove the
shock from the suspension assembly.
RCPH10TLB793ABL 42
15. Remove the upper pivot bolt.

16. Remove the upper plate from the suspension assem-
bly.
RCPH10TLB792ABL 43
17. Disassemble the height/weight adjustment assembly

as needed.
1. Remove the top half of the upper plate.
84390833 11/10/2010
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B. Remove the gear for the height/weight knob.

NOTE: You do not have remove the knob from the gear.
RCPH10TLB797ABL 44
C. Remove the adjustment gear.
RCPH10TLB797ABL 45
D. Remove the bushing for the adjustment gear.
RCPH10TLB798ABL 46
18. Remove the lower pivot bolt for the lower plate of the
suspension assembly.
RCPH10TLB794ABL 47
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19. Remove the scissor assembly.
RCPH10TLB795ABL 48
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USER CONTROLS AND SEAT Operator seat - Inspect - Mechanical

suspension seat
Prior operation:
USER CONTROLS AND SEAT Operator seat - Disassemble - Mechanical suspension seat (E.32.C)
Slide
1. Check the position locking teeth for damage.
RCPH10TLB765ABL 1
2. Check the slide locking plate, springs, pivots, and

rails for damage.
RCPH10TLB831ABL 2
3. If damage if found, replace the slide and the swivel

as an assembly.
Swivel
1. Inspect the bearing tracks, the bearings, and the
bearing separator plate for wear or damage.
RCPH10TLB772ABL 3
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Suspension
1. Inspect the slider blocks and the bushings for wear
and damage.
RCPH10TLB796ABL 4
2. Inspect the threads and the teeth of the height/weight

adjustment gear and the knob gear.
RCPH10TLB797ABL 5
3. Inspect the bushing on the bottom of the gear.
RCPH10TLB798ABL 6
4. Inspect the rubber stops.
RCPH10TLB799ABL 7
84390833 11/10/2010
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5. Inspect the shock for leaks.

6. Inspect the bushings for wear.
RCPH10TLB007ACL 8
7. Inspect the spring for damage.

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USER CONTROLS AND SEAT Operator seat - Assemble -

Mechanical suspension seat
Prior operation:
USER CONTROLS AND SEAT Operator seat - Inspect - Mechanical suspension seat (E.32.C)
Suspension
1. Install the slider blocks on the lower plate as shown.
NOTE: Do not lubricate the slider blocks.
RCPH10TLB818ABL 1
2. Install the scissor assembly.
RCPH10TLB795ABL 2
3. Lubricate the pivot bushing with molydisulfide

grease.
4. Install the pivot bolt and the nut in the slotted hole on
the lower plate of the suspension assembly.
NOTE: The ’L’ portion of the pivot bolt goes to the inside of
5. Tighten the nut.
RCPH10TLB819ABL 3
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6. Install the height/weight adjustment assembly as

needed.
A. Lubricate the bushing for the bottom of the gear
with molydisulfide grease.
B. Place the bushing on the lower half of the up-
per plate for the suspension system.
RCPH10TLB821ABL 4
C. Lubricate the gear threads with molydisulfide

grease.
D. Install the gear so it aligns with the bushing.
RCPH10TLB822ABL 5
E. Install the gear for the height/weight adjust-

ment knob.
RCPH10TLB797ABL 6
F. Install the top half of the upper plate.

7. Install the upper plate assembly.
8. Install the upper pivot bolt in the slotted hole.
RCPH10TLB792ABL 7
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9. Start the pivot bolt into the scissor assembly.

NOTE: The “L” portion of the pivot bolt goes to the inside
of the suspension assembly.
RCPH10TLB824ABL 8
10. Install the shock.
RCPH10TLB825ABL 9
11. Insert the pivot bolt completely and install and tighten
the nut.
12. Place the suspension assembly into a press.
13. Compress the spring to mount the shock.
14. Install the bolt and nut for the shock.
RCPH10TLB788ABL 10
15. Slowly release the pressure on the suspension as-

sembly.
16. Check for proper operation of the weight/height ad-
justment.
NOTE: Turn the handle to the ’+’ to raise the plate and apply
more pressure the spring, turn the handle to the ’-’ will to
lower the plate and decrease the pressure on the spring.
RCPH10TLB826ABL 11
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17. Install the boot. Use a non-marring hammer to tap in

the retaining pins.
RCPH10TLB827ABL 12
18. Place the suspension assembly onto the stand,

19. Install and tighten the front mounting nuts and wash-
ers.
RCPH10TLB785ABL 13
20. Install the tether straps on the rear of the stand.
RCPH10TLB787ABL 14
Swivel
1. Place the bearing separator plate onto the lower por-
tion of the swivel.
RCPH10TLB773ABL 15
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2. Place the bearings into the separator plate.
RCPH10TLB774ABL 16
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3. Install the top half of the swivel assembly over the

separate plate.
4. Place the nut onto the swivel bolt.
5. Hand tighten the swivel nut until there is no play in
the bearing.
6. Tighten the nut two more flats and align it with the
cotter pin hole.
RCPH10TLB769ABL 17
7. Install the cotter pin. Make sure the cotter pin is bent
over enough so it will not interfere with sliding oper-
ations.
RCPH10TLB766ABL 18
Slide
1. Install the adjustable slide bushings on the right side
of the slide frame.
RCPH10TLB764ABL 19
2. Lubricate the bushings with molydisulfide grease.

3. Install the nonadjustable slide bushings on the left
side of the slide frame.
84390833 11/10/2010
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4. Align the adjuster holes with the adjustable bushings.
RCPH10TLB775ABL 20
5. Adjust the bushings for the side to side motion of the

seat.
NOTE: Slides adjusted too tightly can cause difficulty ad-
justing the seat fore and aft.
RCPH10TLB829ABL 21
6. Install the slide/swivel assembly onto the suspen-

sion.
RCPH10TLB784ABL 22
A. Install and tighten the upper tether mounting

bolts and nuts.
RCPH10TLB782ABL 23
84390833 11/10/2010
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B. Install and tighten the front slide/swivel mount-

ing bolts.
RCPH10TLB783ABL 24
Seat
1. Install the seat.
2. Install the seat stop.
RCPH10TLB762ABL 25
3. If removed, place the height/weight adjuster knob

onto the shaft and install a new roll pin.
RCPH10TLB780ABL 26
Recliner
1. Place the gear onto the pivot.
2. Drive a new retainer onto the pivot.
NOTE: The gear must pivot freely.
RCPH10TLB805ABL 27
84390833 11/10/2010
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3. Install the brackets,

4. Install and tighten the two bolts.
RCPH10TLB803ABL 28
5. Place the handle into the seat back.
RCPH10TLB802ABL 29
6. Place the seat back onto the arm rest pivot.

NOTE: Align the handle pin into the recliner gear.
RCPH10TLB806ABL 30
7. Install the bushing onto the recliner.
RCPH10TLB807ABL 31
84390833 11/10/2010
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8. Install the washer onto the recliner.
RCPH10TLB808ABL 32
9. Install and tighten the nut onto the recliner.
RCPH10TLB809ABL 33
10. Place the handle return spring into the recliner.
RCPH10TLB810ABL 34
11. Install the handle return spring into the mounting hole
in the arm rest.
RCPH10TLB811ABL 35
84390833 11/10/2010
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12. Make sure the handle return spring is completely

seated into the mounting hole.
RCPH10TLB812ABL 36
13. Install the arm rest into the seat back.
RCPH10TLB813ABL 37
14. Place the spring onto the pivot pin and hook the
spring onto the seat back.
RCPH10TLB814ABL 38
15. Install the washer.
RCPH10TLB815ABL 39
84390833 11/10/2010
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16. Install and tighten the self-locking nut.
RCPH10TLB816ABL 40
17. Attach the seat bottom to the seat back.

A. Place the seat bottom into the arm rests.
B. Install and tighten the bolts and nuts.
RCPH10TLB817ABL 41
18. Place the spacers onto the slide/swivel assembly.
RCPH10TLB779ABL 42
19. Place the seat frame onto the slide/swivel assembly.

20. Tighten the four mounting bolts.
RCPH10TLB778ABL 43
21. Check the recliner for proper operation.
84390833 11/10/2010
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Lumbar
1. Place the lumbar assembly into position on the seat
back and install new rivets.
RCPH10TLB761ABL 44
2. Put the knob and shaft bushing onto the shaft.

3. Mount the bushing to the seat back.
RCPH10TLB758ABL 45
4. Install a new roll pin into the knob.
RCPH10TLB760ABL 46
Cushion
1. Install the back seat cushion by aligning the retaining
tabs with the slots.
RCPH10TLB830ABL 47
84390833 11/10/2010
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2. Install and tighten the seat back retaining screws.
RCPH10TLB756ABL 48
3. Align the retaining tabs with the slots and push the
seat bottom into position.
RCPH10TLB755ABL 49
Next operation:
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USER CONTROLS AND SEAT Operator seat - Disassemble - Air

suspension seat
1. Loosen and remove the four bolts from the seat as-
sembly.
2. Remove the seat assembly from the base.
RCPH10TLB858ABL 1
3. Place the seat assembly on the workbench.

4. Cut and remove the plastic clips from the backrest
cover.
5. Remove the backrest cover.
RCPH10TLB922ABL 2
6. Push in on the plastic retainer and remove the lumbar

support adjustment knob.
RCPH10TLB924ABL 3
7. Remove the mounting screw from the housing for the

lumber support adjustment knob.
RCPH10TLB923ABL 4
84390833 11/10/2010
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8. Disconnect the cable from the lumbar support.

9. Remove the cable and housing assembly.
RCPH10TLB923ABL 5
10. Remove the armrests.

A. Tilt the armrest up until it is against the upper
stop.
B. Push in on the armrest as shown.
C. Rotate the armrest counter-clockwise past the
upper stop.
RCPH10TLB857ABL 6
D. Remove the armrest from the seat.
RCPH10TLB856ABL 7
11. Loosen and remove the two Allen head bolts from the
seat stop.
12. Remove the seat stop from the upper slide plate.
RCPH10TLB859ABL 8
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13. Loosen the two Allen head bolts in the two slide
pucks on the right side of the upper slide plate.
NOTE: Slide the upper plate fore or aft until the set screws
are visible through the holes in the side rail.
RCPH10TLB861ABL 9
14. Lift the handle to release the lock on the upper slide
plate.
RCPH10TLB863ABL 10
15. Move the upper slide plate forward and remove from
the slide/swivel assembly.
RCPH10TLB864ABL 11
retaining ring from the slide control lever (1).
17. Remove the return spring and the slide control lever
from the upper slide plate assembly.
18. Repeat this procedure and remove the swivel control
lever (2) from the upper slide plate assembly.
RCPH10TLB916ABL 12
84390833 11/10/2010
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retaining ring from the slide latch.
20. Remove the return spring and the slide latch from the
upper slide plate assembly.
RCPH10TLB917ABL 13
21. Use a soft hammer and remove the slide pucks from
the slide/swivel assembly.
RCPH10TLB865ABL 14
22. Loosen and remove the two 5/16 inch bolts from the
front side of the slide/swivel assembly.
RCPH10TLB867ABL 15
23. Loosen and remove the two 3/8 inch bolts and the
two tether straps from the rear of the slide/swivel as-
sembly.
RCPH10TLB868ABL 16
84390833 11/10/2010
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24. Remove the slide/swivel assembly from the lateral

isolator plate.
RCPH10TLB869ABL 17
25. Loosen and remove the two bolts from the swivel
contact switch assembly.
26. Remove the switch from the lateral isolator plate.
RCPH10TLB870ABL 18
27. Remove the two screws from the swivel contact

switch.
28. Disconnect the wiring harness from the swivel con-
tact switch.
RCPH10TLB872ABL 19
29. Disconnect the wiring harness from the height adjust-

ment switch.
RCPH10TLB871ABL 20
84390833 11/10/2010
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30. Remove the two bolts from the mounting bracket for
the height adjustment switch.
31. Remove the height adjustment switch assembly.
RCPH10TLB873ABL 21
32. From the rear of the height adjustment switch, press

in on the top and bottom tabs and push the switch for-
ward until the tabs are free of the mounting bracket.
33. Remove the height adjustment switch from the
mounting bracket.
RCPH10TLB874ABL 22
34. Loosen and remove the four bolts from the lateral
isolator plate.
RCPH10TLB875ABL 23
35. Remove the isolator plate from the upper housing.
RCPH10TLB876ABL 24
84390833 11/10/2010
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36. Turn the isolator plate over and place on the work-
bench.
37. Use acceptable tools and remove the two isolator
springs from the isolator plate.
RCPH10TLB909ABL 25
38. Use acceptable tools and remove the nut from the
isolator shock.
RCPH10TLB910ABL 26
39. Remove the top washer and rubber insulator from the
shock.
RCPH10TLB911ABL 27
40. Use acceptable tools and remove the retaining ring

from the lateral isolator shock.
RCPH10TLB912ABL 28
84390833 11/10/2010
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41. Remove the pin from the isolator shock.
RCPH10TLB913ABL 29
42. Remove the shock from the isolator plate.
RCPH10TLB914ABL 30
43. Use acceptable tools and remove the two roll pins
from the lateral isolator control.
RCPH10TLB909ABL 31
44. Use acceptable tools and remove the bolts (1) from
the isolator control mounting bracket.
45. Remove the lateral isolator control (2) from the iso-
lator plate.
RCPH10TLB909ABL 32
84390833 11/10/2010
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46. Slide bottom of the isolator plate to the left until the
isolator roller bearings are exposed.
47. Remove the rollers bearings from the shaft.
48. Slide the bottom of the isolator plate to the right until
the isolator roller bearings are exposed
49. Remove the roller bearings from the shaft.
NOTE: Illustration is for reference only.
RCPH10TLB909ABL 33
50. Remove the plastic pins from the boot assembly and
fold the boot down to the base plate. Note the loca-
tion of the tether straps behind the boot.
RCPH10TLB877ABL 34
51. Loosen and remove the two bolts from the fore/aft
isolator shock mounting bracket.
52. Remove the bracket from the upper housing plate.
53. Allow the other end of the isolator shock to hang from
the suspension arm.
RCPH10TLB878ABL 35
54. Loosen and remove the two bolts from the fore/aft
isolator control. Retain the bolts for reassembly.
RCPH10TLB879ABL 36
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55. Slide the upper housing to the rear and lift the hous-
ing free of the roller bearings on the rear suspension
arms.
RCPH10TLB880ABL 37
56. Slide the upper housing forward and lift the housing
free of the roller bearings on the front suspension
arms. Note the location of the rubber bumpers on
the upper housing for reassembly.
RCPH10TLB881ABL 38
57. Remove the two wide roller bearings from the front
suspension arms.
RCPH10TLB882ABL 39
58. Remove the two narrow roller bearings from the rear
suspension arms.
RCPH10TLB883ABL 40
84390833 11/10/2010
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59. Remove the bushing and the isolator control from the
suspension arm.
RCPH10TLB884ABL 41
60. Use acceptable tools and remove the roll pins from
each end of the isolator control.
61. Remove the two plastic bushings, the two springs,
and the latch assembly from the isolator control.
RCPH10TLB907ABL 42
62. Use acceptable tools and remove the roll pin from the
control housing.
63. Remove the isolator control knob from the housing.
RCPH10TLB907ABL 43
64. Remove the two bushings and the isolator shock

from the suspension arm.
RCPH10TLB885ABL 44
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65. Place an acceptable block between the suspension

assembly and the front of the lower housing assem-
bly.
RCPH10TLB886ABL 45
66. Note the location of the three wire ties on the lower
housing assembly.
RCPH10TLB918ABL 46
67. Cut and remove the three wire ties from the wiring
harness.
RCPH10TLB892ABL 47
68. Note the location of the two wire ties on the suspen-
sion assembly.
RCPH10TLB918ABL 48
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69. Cut and remove the wire ties.
RCPH10TLB887ABL 49
70. Disconnect the wiring harness from the air compres-

sor assembly.
RCPH10TLB888ABL 50
71. Loosen the air line fitting and allow the air to escape
from the air spring assembly.
72. Remove the air line from the air spring.
RCPH10TLB889ABL 51
73. Loosen and remove the two bolts from the air com-
pressor mounting bracket.
RCPH10TLB890ABL 52
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74. Remove the air compressor assembly.
RCPH10TLB891ABL 53
75. Loosen and remove the four bolts from the pedestal
mounting plate.
76. Remove the pedestal from the lower housing assem-
bly.
RCPH10TLB894ABL 54
77. Loosen and remove the lower screw from the air
spring.
RCPH10TLB895ABL 55
78. Loosen and remove the bolt from the top of the air
spring.
RCPH10TLB893ABL 56
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79. Remove the air spring assembly.
RCPH10TLB896ABL 57
80. Cut and remove the plastic pins from the rubber boot.
RCPH10TLB897ABL 58
81. Remove the rubber boot from the lower housing as-
sembly.
RCPH10TLB898ABL 59
82. Loosen and remove the nut from the shaft.
RCPH10TLB906ABL 60
84390833 11/10/2010
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83. Use acceptable tools and remove the shaft from the
RCPH10TLB905ABL 61
84. Tilt the suspension assembly forward.

85. Turn the suspension assembly counter-clockwise
and remove from the lower housing.
RCPH10TLB903ABL 62
86. Remove the two roller bearings (1) from the shaft.
87. Use acceptable tools and remove the two plastic
bushings (2) from the tube.
RCPH10TLB899ABL 63
88. Remove the retaining clip from the isolator shock.
RCPH10TLB900ABL 64
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89. Remove the isolator shock and two plastic bushings

from the suspension assembly.
RCPH10TLB901ABL 65
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USER CONTROLS AND SEAT Operator seat - Inspect - Air

suspension seat
Prior operation:
USER CONTROLS AND SEAT Operator seat - Disassemble - Air suspension seat (E.32.C)
1. Inspect the seat cushion, backrest cushion, arm rests

and lumbar support control for wear and damage.
2. Inspect the upper slide plate assembly, swivel con-
trol, slide control, and slide latch for wear and dam-
age.
3. Inspect the slide/swivel assembly and slide pucks for
wear and damage.
4. Inspect the swivel switch, height adjustment switch,
and wire harness for damage.
5. Inspect the lateral isolator plate, isolator shock, bush-
ings, springs, roller bearings, and control for wear
and damage.
6. Inspect the boot assembly for damage.
7. Inspect the upper housing and rubber bumpers for
8. Inspect the suspension assembly and roller bearings
for wear and damage.
9. Inspect the fore/aft isolator shock and bushings for
wear and damage.
10. Inspect the fore/aft isolator control and bushing for
wear and damage.
11. Inspect the suspension isolator shock and bushings
for wear and damage.
12. Inspect the air compressor, air line, and wiring har-
ness for wear and damage.
13. Inspect the air spring for wear and damage.
14. Insect the lower housing, bearing shaft, and rubber
bumper for wear and damage.
15. Inspect the pedestal for damage.
16. Repair or replace worn or damaged parts as needed.
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USER CONTROLS AND SEAT Operator seat - Assemble - Air

suspension seat
Prior operation:
USER CONTROLS AND SEAT Operator seat - Inspect - Air suspension seat (E.32.C)
1. Install the isolator shock and the two plastic bushings

onto the suspension assembly.
RCPH10TLB901ABL 1
2. Use acceptable tools and install the retaining clip

onto isolator shock.
RCPH10TLB902ABL 2
3. Lubricate the two roller bearings (1) with molydisul-

fide grease and install onto the shaft.
RCPH10TLB899ABL 3
4. Install the two plastic bushings (2) into the tube.
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5. Install the suspension assembly roller bearings into

the lower housing at a slight angle, as shown.
RCPH10TLB903ABL 4
6. Turn the suspension assembly clockwise and align

the rear tube into the lower housing assembly.
7. Install the shaft into the lower housing assembly.
RCPH10TLB904ABL 5
8. Install and tighten the nut on the shaft.
RCPH10TLB906ABL 6
9. Install the rubber boot over the suspension assembly

and onto the lower housing assembly.
RCPH10TLB898ABL 7
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10. Install the plastic pins into the lower mounting holes
of the rubber boot.
RCPH10TLB919ABL 8
11. Install the air spring assembly into the suspension

assembly.
RCPH10TLB896ABL 9
12. Install and tighten the bolt into the top of the air
spring.
RCPH10TLB893ABL 10
13. Install and tighten the screw into the bottom of the air
spring.
RCPH10TLB895ABL 11
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14. Install the pedestal onto the lower housing.

15. Install the tether straps between the rubber boot and
lower housing.
16. Install and tighten the four bolts for the pedestal
mounting plate.
17. Drive the pins into the mounting holes in the lower
housing assembly.
RCPH10TLB894ABL 12
18. Install the air compressor into the suspension as-

sembly.
RCPH10TLB891ABL 13
19. Install and tighten the two air compressor mounting

bolts.
RCPH10TLB890ABL 14
20. Install the air line into the fitting on the air spring.
21. Tighten the fitting nut.
RCPH10TLB889ABL 15
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22. Connect the air compressor wiring harness.
RCPH10TLB888ABL 16
23. Install three wire ties for the wiring harness on the
RCPH10TLB918ABL 17
24. Install two wire ties on the suspension assembly.
RCPH10TLB918ABL 18
25. Install the two plastic bushings and the isolator shock
onto the suspension assembly. Make sure that the
white plastic bushing is on the outside.
RCPH10TLB885ABL 19
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26. Assemble the parts of the isolator control.
RCPH10TLB907ABL 20
27. Install the isolator control and plastic bushing onto

RCPH10TLB884ABL 21
28. Lubricate the two narrow roller bearings with moly-

disulfide grease.
29. Install the narrow roller bearings onto the rear shafts
RCPH10TLB883ABL 22
30. Lubricate the two wide roller bearings with molydisul-

fide grease.
31. Install the wide roller bearings onto the front shafts
RCPH10TLB882ABL 23
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32. Install the upper housing slide rail onto the wide roller
bearings on the suspension assembly. Make sure
the rubber bumpers are facing to the rear of the sus-
pension assembly.
RCPH10TLB881ABL 24
33. Slide the upper housing to the rear until the narrow
roller bearings engage the slide rails of the upper
housing.
RCPH10TLB880ABL 25
34. Install and tighten the two bolts in the fore/aft isolator
control.
NOTE: Ensue you use the same bolts that you removed
during disassembly.
RCPH10TLB879ABL 26
35. Install the bracket on the upper housing plate.

36. Position the isolator shock in the upper housing plate.
37. Install and tighten the two bolts in the fore/aft isolator
mounting bracket.
RCPH10TLB878ABL 27
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38. Slide the rubber boot into position on the upper hous-
ing.
39. Install the plastic pins into the mounting holes in the
rubber boot.
40. Drive the pins into the mounting holes in the upper
housing.
RCPH10TLB920ABL 28
41. Slide the bottom of the isolator plate to the left until
the holes for the roller bearings are visible.
42. Lubricate the two roller bearings with molydisulfide
grease.
43. Install the roller bearings onto the shafts of the isola-
tor plate.
44. Slide the bottom of the isolator plate to the right until
the holes for the roller bearings are visible.
45. Lubricate the two roller bearings with molydisulfide
grease.
46. Install the roller bearings onto the shafts of the isola- RCPH10TLB909ABL 29
tor plate.
NOTE: Illustration is for reference only.
47. Install the lateral isolator control (2) onto the isolator
plate.
48. Install and tighten the bolts (1) in the mounting
bracket.
RCPH10TLB909ABL 30
49. Use acceptable tools and install the two roll pins in
the isolator control.
RCPH10TLB909ABL 31
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50. Install the isolator shock and two plastic bushings

into the mounting brackets on the isolator plate.
RCPH10TLB914ABL 32
51. Install the pin into the isolator shock.
RCPH10TLB913ABL 33
52. Install the retaining clip onto the pin.
RCPH10TLB912ABL 34
53. Install the rubber insulator and top washer onto the
shock.
RCPH10TLB911ABL 35
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54. Install and tighten the lock nut on the shock.
RCPH10TLB910ABL 36
55. Install the two isolator springs on the isolator plate.
RCPH10TLB909ABL 37
56. Turn the isolator plate over and install onto the upper
housing.
RCPH10TLB876ABL 38
57. Install and tighten the four bolts that mount the lateral
isolator plate to the upper housing.
RCPH10TLB875ABL 39
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58. Install the height adjustment switch into the mounting

bracket.
RCPH10TLB874ABL 40
59. Install the height adjustment switch assembly.

60. Install and tighten the bolts in the mounting bracket
for the height adjustment switch.
RCPH10TLB873ABL 41
61. Connect the wiring harness to the height adjustment

switch.
RCPH10TLB871ABL 42
62. Connect the wiring harness to the swivel switch.

63. Tighten the screws to secure the harness on the
swivel switch.
RCPH10TLB872ABL 43
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64. Install the swivel contact switch assembly on the lat-

eral isolator plate.
65. Install and tighten the two bolts.
RCPH10TLB870ABL 44
66. Install the slide/swivel assembly on the lateral isola-

tor plate.
RCPH10TLB869ABL 45
67. Install the two 3/8 inch bolts through the tether strap
mounting holes.
68. Install and tighten the bolts into the swivel plate
mounting holes.
69. Install and tighten the bolts into the swivel plate
mounting holes.
RCPH10TLB868ABL 46
70. Install and tighten the two 5/16 inch bolts into the
swivel plate mounting holes.
RCPH10TLB867ABL 47
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71. Place the adjustable slide pucks on the slide/swivel

assembly, as shown.
72. Use a soft hammer to install the side pucks.
RCPH10TLB866ABL 48
73. Use acceptable tools and install the return spring and
slide latch on the upper plate assembly.
74. Use acceptable tools and install the roll pin and the
retaining clip on the slide latch.
RCPH10TLB917ABL 49
75. Place the slide control lever (1) and the swivel lever
(2) on the upper slide plate assembly.
76. Use acceptable tools and install the spring, roll pin
and the retaining ring to secure the levers on the
upper slide plate.
RCPH10TLB916ABL 50
77. Lubricate the non-adjusting slide pucks and slide

track on the upper slide plate with molydisulfide
grease.
78. Install the upper slide plate over the front slide pucks
on the swivel assembly.
RCPH10TLB864ABL 51
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79. Lift the slide control and slide the upper slide plate
into position on the swivel assembly.
RCPH10TLB863ABL 52
80. Install and tighten the two Allen head bolts in the two
slide pucks on the right side of the upper slide plate.
NOTE: Slide the upper plate fore or aft until the bolt holes
in the side rail are visible.
RCPH10TLB861ABL 53
81. Install the seat stop on the upper slide plate.
RCPH10TLB860ABL 54
82. Install and tighten the two Allen head bolts in the seat
stop.
RCPH10TLB859ABL 55
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83. Install the armrests.

A. Place the armrest in the hole on the seat.
RCPH10TLB856ABL 56
84. Instal the armrests.

B. Push in on the armrest as shown.
C. Rotate the armrest clockwise past the upper
stop.
RCPH10TLB857ABL 57
85. Connect the cable assembly to the lumbar support

assembly.
RCPH10TLB923ABL 58
86. Install and tighten the mounting screw (1) in the hous-
ing for the lumbar support adjustment knob.
87. Install the lumbar support adjustment knob (2) on the
housing.
88. Push the knob onto the housing until the plastic re-
tainer is locked in position.
RCPH10TLB924ABL 59
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89. Place the backrest cover in position on the seat top.

90. Install the plastic clips in the mounting holes of the
backrest cover.
91. Use a soft hammer to drive the plastic clips into the
mounting holes of the seat top.
RCPH10TLB921ABL 60
92. Place the seat assembly into position on the seat

base.
93. Install and tighten the four bolts.
RCPH10TLB858ABL 61
94. After the seat has been assembled, adjust the slide
pucks to the desired lateral movement of the seat.
RCPH10TLB862ABL 62
95. Check the seat for proper operation.
Next operation:
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Seat belt - Install

1. Install the retractable belt strap on the right-hand side
of the seat.
A. Place at 45 ° +/- 5 ° angle.
RCPH10TLB753ABL 1
B. Secure using the spacer (1) and the bolt (2).

C. Torque the bolt to 94 - 106 N·m (69 - 78 lb ft).
RCPH10TLB439AAF 2
2. Install the buckle/latch mechanism on the left-side of

the seat.
A. Use the spacer (1), washers (2), bracket (3),
and bolt (4).
B. Torque the bolt to 94 - 106 N·m (69 - 78 lb ft).
RCPH10TLB440AAF 3
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Index
FRAME AND CAB - E

Seat belt - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Seat suspension system - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
USER CONTROLS AND SEAT Operator seat - Assemble - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
USER CONTROLS AND SEAT Operator seat - Assemble - Mechanical suspension seat . . . . . . . . . . . . . . . . . . . 35
USER CONTROLS AND SEAT Operator seat - Assemble - Pedestal seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
USER CONTROLS AND SEAT Operator seat - Disassemble - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . 49
USER CONTROLS AND SEAT Operator seat - Disassemble - Mechanical suspension seat . . . . . . . . . . . . . . . . 19
USER CONTROLS AND SEAT Operator seat - Disassemble - Pedestal seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
USER CONTROLS AND SEAT Operator seat - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
USER CONTROLS AND SEAT Operator seat - Inspect - Air suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
USER CONTROLS AND SEAT Operator seat - Inspect - Mechanical suspension seat . . . . . . . . . . . . . . . . . . . . . 32
USER CONTROLS AND SEAT Operator seat - Inspect - Pedestal seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
USER CONTROLS AND SEAT Operator seat - Replace - Pivot safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
84390833 11/10/2010
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FRAME AND CAB - E
USER PLATFORM - 34.A
580N
580SN WT
580SN
590SN
84390833 11/10/2010
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Contents
FRAME AND CAB - E
TECHNICAL DATA
USER PLATFORM
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
ROPS
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Door, window and windscreen
Exploded view Rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Exploded view - Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Exploded view - Side window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE
USER PLATFORM
Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ROPS
Remove Rops cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Door, window and windscreen
Remove - Rear window - top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Install - Rear window - top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Remove - Rear window - middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Install - Rear window - middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Remove - Rear window - bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Install - Rear window - bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
84390833 11/10/2010
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FRAME AND CAB - USER PLATFORM
USER PLATFORM - Torque

Cab and ROPS canopy
Mounting bolts: 298 - 358 N·m (220 - 264 lb ft)
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ROPS - Exploded view
RCPH10TLB020FAL 1
1. Nut 6. Mount 11. Mount

2. Washer 7. Bolt 12. Mount
3. Bolt 8. Washer 13. Washer
4. Washer 9. Washer 14. Frame
5. Nut 10. Cab
84390833 11/10/2010
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Door, window and windscreen - Exploded view Rear window
RCPH10TLB001GAD 1
(A) Top latch assembly (right-hand and left-hand sides)

(B) Middle latch assembly (right-hand and left-hand sides)
(1) Rear window frame
(2) Flocked channel seal (right-hand and left hand side)
(3) Rubber block window stop
(4) Top window
(5) Middle window
(6) Bottom window
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Door, window and windscreen - Exploded view - Door

Machines equipped with two doors have similar components however most of the components will not be
interchangeable because of the curvature of the cab design. The exploded view shown is for the standard
left-hand side door.
(1) Door gasket
(2) Window latch bracket
(3) Door frame
(4) Hinge pin and circlip
(5) Window latch
(6) Window hinge hardware with rubber washer
(7) Window gasket
(8) Window
(9) Window hinge
(10) Window hinge mounting plate
(11) Button latch
(12) Door handle with gasket
(13) Door latch cover
(14) Gas spring stud
(15) Door latch assembly
84390833 11/10/2010
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RCPH10TLB001HAD 1
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Door, window and windscreen - Exploded view - Side window

Rear side window components (both sides)
The curvature of the rear side window creates a distinct difference between the left and right-hand side windows
which is not interchangeable. However, the component layout is the same for both sides.
(1) Latch bracket
(2) Latch locking mechanism
(3) Hinge hardware
(4) Gasket
(5) Window glass
(6) Rubber door stop
(7) Hinge with rubber gasket
(8) Hinge hardware
(9) Button latch
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RCPH10TLB003GAD 1
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Front side window components (no door)

Machines equipped with only one door will have a similar front side windows with the exception of a few
components only applicable to the door version.
(1) Hinge pin with circlip
(2) Hinge hardware with rubber washers
(3) Hinge bracket
(4) Hinge bracket hardware
(5) Latch bracket
(6) Latch locking mechanism
(7) Gasket
(8) Window glass
(9) Button latch
(10) Hinge with rubber gasket
84390833 11/10/2010
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RCPH10TLB004GAD 2
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USER PLATFORM - Inspect

DANGER
Crushing hazard!
Do not change the Roll Over Protective Structure (ROPS) in any way. Unauthorized changes such as
welding, drilling, or cutting will weaken the ROPS and decrease your protection. Have an authorized
dealer replace the ROPS if damage of any kind occurs. DO NOT TRY TO REPAIR THE ROPS.
Failure to comply will result in death or serious injury.
D0037A
After an accident, fire, tip over, or roll over, have a qualified

technician inspect and replace cab or ROPS canopy and
other protective structure components (such as the seat
belt), before returning the machine to operation.
1. Replace the cab or ROPS canopy.
2. Inspect the mounting and suspension for the cab
or ROPS canopy, the operator’s seat and suspen-
sion, the seat belt and mounting components, and
the wiring for damage. Replace damaged parts.
3. Tighten all bolts and mounted equipment to specifi-
cations.
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USER PLATFORM - Remove

1. Park the machine on a level surface.
2. Raise the loader and lock the support strut to hold
the loader.
3. Lower the backhoe bucket to the ground.
4. Lower the stabilizers to the ground.
5. Apply the parking brake.
6. Remove the tool box, if equipped, and the battery
compartment access door at the right-hand operator
step.
RCPH10TLB426AAF 1
7. Disconnect the negative (-) terminal from the battery

and move away from the battery.
RCPH10TLB429AAF 2
8. Remove the screws from the right-hand side and the

left-hand side of the front floor mat.
9. Remove the front floor mat from the machine.
RCPH10TLB318ABL 3
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10. Remove the cover for the air louver.
RCPH10TLB314ABL 4
11. Push the four tabs inward and pull out the louver
assembly.
RCPH10TLB312ABL 5
12. Detach the louver assembly from the hose.

13. Push in the hose to prevent damage.
RCPH10TLB313ABL 6
14. Remove the screw from the loader controller boot.
RCPH10TLB012ACL 7
84390833 11/10/2010
E.34.A / 14
15. Remove the boot from the loader control lever. Pull
the boot up turning it inside out. This will allow the
boot to slide through the opening when the cover is
removed.
RCPH10TLB311ABL 8
16. Remove the three screws from the loader control

cover and remove the cover.
17. Remove the four bolts (1) from the loader control
lever plates. Remove the front plate (2) first then the
back plate (3).
NOTE: Back plate is sealed with silicone sealant.
RCPH10TLB309ABL 9
18. Loosen the screw (1) on the main harness (2) to side
console harness connector and disconnect the con-
nector. Disconnect the main harness to side option
harness connector (3).
RCPH10TLB619AAL 10
19. Remove the bolts securing the loader control rods to

the control lever. Tie the control rods together.
NOTE: Your machine will have either a two spool or three
spool loader control valve.
RCPH10TLB615AAL 11
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20. Remove the four screws securing the rubber boot to

the backhoe control tower.
RCPH10TLB316ABL 12
21. Remove the bolt from the front cover (1) and four
bolts from the rear cover (2) on the backhoe tower.
RCPH10TLB317ABL 13
22. Pull the rubber boot up. This will allow clearance
when removing the covers. Remove the front cover
(1) and the rear cover (2).
RCPH10TLB315ABL 14
23. If equipped remove the rear floor mat. Remove the

bolts on the rear floor plate and remove the plate.
RCPH10TLB621AAL 15
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24. Remove the front floor plate.
RCPH10TLB620AAL 16
25. Remove the bolt (1) from the gear shift lever (2) and
remove the gear shift lever from the transmission
lever (3).
RCPH10TLB617AAL 17
26. Disconnect powershift electrical connectors and

mounting brackets from cab.
NOTE: For powershift machines only.
RCPH10TLB067AAL 18
27. Remove the grille from the machine. Slowly remove

the radiator cap. Install a hose on the drain valve and
drain the radiator into a clean container that holds
approximately 19 l (5 US gal).
RCPH10TLB050AAL 19
28. If equipped with air conditioning see ENVIRON-

MENT CONTROL Air-conditioning system -
Charging (E.40.C) for discharging the system.
84390833 11/10/2010
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29. Slowly loosen and disconnect the two brake tubes.

Cap the fittings and plug the brake tube ends.
RCPH10TLB626AAL 20
30. Put a container under the heater hoses (1) to catch

any remaining coolant when disconnected. Discon-
nect the heater and air conditioning hoses (2). Cap
the fittings and plug the hoses.
RCPH10TLB618AAL 21
31. Remove the cotter pin and clevis pin from the boom
lock lever.
RCPH10TLB045GAL 22
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32. Remove the bolt securing the boom lock cable to the
latch.
RCPH10TLB616AAL 23
33. Disconnect the throttle cable from the fuel injection

pump.
NOTE: 580N only.
RCPH10TLB035AAL 24
34. Remove the throttle cable from the bracket.

NOTE: 580N only.
RCPH10TLB034AAL 25
35. Tag and disconnect the wires for the air filter restric-
tion switch.
RCPH10TLB025AAL 26
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36. Loosen the clamp on the air cleaner hose. Discon-

nect the air cleaner hose from the turbo. Put a shop
cloth in the turbo opening or the intake opening.
RCPH10TLB024AAL 27
37. Remove the bolts that fasten the cover to the up-
rights. Use acceptable lifting equipment and remove
the cover and air cleaner as an assembly.
RCPH10TLB023AAL 28
38. Push the wires for the air restriction switch through
the hole in the curtain. Remove the bolts from the
rubber curtain on the firewall and remove the curtain.
RCPH10TLB240ABL 29
39. Loosen the screw (1) on the main harness to firewall

connector (2). Connector is located on the firewall
under the front console cover.
RCPH10TLB622AAL 30
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40. Disconnect the positive (1) and negative (4) wire on

the firewall. Disconnect the main harness to firewall
connector (2). Disconnect the front console options
RCPH10TLB625AAL 31
41. Disconnect the brake tubes from the brake master

cylinder. Cap fittings and plug the brake tube ends.
42. If your machine has a canopy go to Step 43. If the
machine has a cab go to step 45.
NOTE: See illustration in Step 47.
43. Have another person hold the steering control valve
in position. Remove the bolts (1) and washers (2)
that fasten the steering control valve (3) to the steer-
ing column.
44. Go to Step 48.
45. Remove the bolts (4), washers (5), and mounts (6)
that fasten the steering control valve (7) to the cab.
46. Remove the steering control valve (7), mount (8),
and spacer (9) from the cab.
RCPH10TLB167ABL 32
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47. Set the control valve out of the way.
RCPH10TLB066GAL 33
1. Bolt 6. Mount
2. Washer 7. Control Valve
3. Control valve 8. Mount
4. Bolt 9. Spacer
5. Washer
48. Remove the nuts (1) and washers (2) from the rear
corners of the cab (10).
NOTE: See illustration ROPS - Exploded view (E.34.A)
for steps 48 to 51.
49. Remove the bolts (3) and washers (4).
50. Remove the nuts (5) and mounts (6) from the front
51. Remove the bolts (7) and washers (8) and (9).
52. Use acceptable lifting equipment and lift cab up and
off of machine. When lifting cab up make sure any
cables or hoses still connected to the cab are free
from the machine.
NOTE: Make sure cab is lifted high enough to clear the
backhoe control levers.
RCPH10TLB623AAL 34
1. Lifting points
84390833 11/10/2010
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RCPH10TLB624AAL 35
NOTE: See illustration ROPS - Exploded view (E.34.A) for the following step.
53. Remove mounts (11) and (12) and washers (13) from
the frame (14).
84390833 11/10/2010
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USER PLATFORM - Install

NOTE: See illustration ROPS - Exploded view (E.34.A) for the following steps.
1. Install washers (13) and mounts (12) and (11) on the
frame (14).
2. Use acceptable lifting equipment and place cab on
the machine. Lower cab slowly and make sure all
wires and hoses are in there proper location.
for steps 3 to 7.
RCPH10TLB624AAL 1
3. Install the washers (8) and (9) and bolts (7).

4. Install mounts (6) and nuts (5) on the front corners of
the cab (10).
5. Install the washers (4) and bolts (3).
6. Install the washers (2) and nuts (1) on the rear cor-
ners of the cab (10).
7. Tighten the four bolts which secure the cab to the
frame. 298 - 358 N·m (220 - 264 lb ft).
8. If your machine is equipped with a cab go to Step 9.
If it is equipped with a canopy go to Step 12.
NOTE: Refer to illustration ROPS - Exploded view
(E.34.A) in installation Step 12.
9. Grease the splines on the steering column and con-
trol valve. Put the spacer (1) and mounts (2) in place.
Have another person hold the steering control valve
(3) in position.
10. Install the mounts (4), washers (5), and bolts (6) that
fasten the steering control valve (3) to the cab.
11. Go to Step 13.
84390833 11/10/2010
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trol valve. Have another person hold the steering
control valve (7) in position. Install the washers (8)
and bolts (9) that fasten the steering control valve (7)
to the steering column.
RCPH10TLB066GAL 2
1. Spacer 6. Bolt
2. Mount 7. Control valve
3. Control valve 8. Washer
4. Mount 9. Bolt
5. Washer
13. Remove caps from fittings and plugs from brake

tubes. Connect the brake tubes to the brake master
cylinder.
RCPH10TLB167ABL 3
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14. Connect the positive (1) and negative wire (4) on the
firewall. Connect the main harness to firewall con-
nector (2). Connect the front console options har-
ness connector (3).
RCPH10TLB625AAL 4
15. Tighten the screw (1) on the main harness to firewall

connector (2).
RCPH10TLB622AAL 5
the hole the curtain. Install the curtain and bolts on
the fire wall.
RCPH10TLB240ABL 6
17. Put the cover and air cleaner assembly in position on

the uprights. Install the bolts and flat washers that
fasten the cover to uprights.
RCPH10TLB023AAL 7
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18. Remove the shop cloth from the turbo opening or the
intake opening. Connect the air cleaner hose to the
turbo. Tighten the clamp on the air cleaner hose.
RCPH10TLB024AAL 8
19. Connect the wires to the air restriction switch and

install a new tie strap.
RCPH10TLB025AAL 9
20. Connect the throttle cable to the bracket.

NOTE: 580N only.
RCPH10TLB034AAL 10
21. Connect the throttle cable to the fuel injection pump.

NOTE: 580N only.
RCPH10TLB035AAL 11
84390833 11/10/2010
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22. Install the bolt securing the boom lock cable to the
latch.
RCPH10TLB616AAL 12
23. Connect the cable to the boom lock lever. Install the
clevis pin and cotter pin.
RCPH10TLB045GAL 13
24. Remove the caps and plugs from the hoses and fit-
tings. Connect the heater (1) and air conditioning (2)
hoses.
RCPH10TLB618AAL 14
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25. Remove the caps and plugs from the fittings and
brake tubes. Connect the two brake line tubes.
RCPH10TLB626AAL 15
26. Connect powershift electrical connectors and mount-

ing brackets to cab.
RCPH10TLB067AAL 16
27. Install the gear shift lever (2) on the transmission

lever (3) and tighten the bolt (1).
RCPH10TLB617AAL 17
28. Install the rear floor plate. If equipped install the rear
floor mat.
RCPH10TLB614AAL 18
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1. Rear floor plate mechanical linkage machine

2. Rear floor mat mechanical linkage machine
3. Rear floor plate pilot controlled machine
29. Install the front floor plate.
RCPH10TLB079GAL 19
1. Front floor plate

2. Front floor mat
30. Put the covers (1) (2) on the backhoe control tower
and install the bolts.
RCPH10TLB317ABL 20
31. Install the four screws securing the rubber boot to the
backhoe control tower.
RCPH10TLB316ABL 21
84390833 11/10/2010
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32. Untie the control rods and install the bolts securing
the loader control rods to the control lever.
RCPH10TLB615AAL 22
33. Connect the main harness to side console harness

connector (2) and tighten the screw (1). Connect the
main harness to side option harness connector (3).
RCPH10TLB619AAL 23
34. Put a bead of RTV silicone sealant on the mating

surface of the back plate (3) and install the plate.
Install the front plate (2) and tighten the bolts (1).
RCPH10TLB309ABL 24
35. Put the loader control cover in place and push the
vent hose through the hole in the cover. Install the
three bolts on the cover.
36. Put the loader control boot in place and install the
screw.
RCPH10TLB447ABL 25
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37. Push the louver assembly on the hose and push the
assembly onto the cover.
RCPH10TLB313ABL 26
38. Push the cover onto the louver assembly.
RCPH10TLB314ABL 27
39. Put the front floor mat in place. Install the screws on
the right hand side and the left hand side of the front
floor mat.
RCPH10TLB318ABL 28
40. Connect the negative (-) battery terminal to the bat-

tery.
RCPH10TLB429AAF 29
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41. Install the battery cover.

42. Install the tool box, if equipped.
RCPH10TLB426AAF 30
43. Fill the radiator with the proper amount of coolant.

44. See Brake - Remove (D.30.C) for bleeding the brake
system.
Charging (E.40.C) for charging the system.
84390833 11/10/2010
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ROPS - Remove Rops cab

1. Park the machine on a level surface.
2. Raise the loader and lock the support strut to hold
the loader.
3. Lower the backhoe and stabilizers to the ground.
4. Apply the parking brake.
5. Remove the bolts and washers that fasten the battery
cover to the right side of the machine by the step.
6. Remove the battery cover.
7. Disconnect the negative ground cable from the bat-
tery, be sure to move the ground cable away from the
battery.
RCPH10TLB030AAL 1
8. Remove the screws from the right hand side and the
left hand side of the front floor mat.
RCPH10TLB318ABL 2
9. Remove the front floor mat from the machine.

10. Pull the cover off of the louver assembly.
RCPH10TLB314ABL 3
84390833 11/10/2010
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11. Push the four tabs inward while pulling louver assem-
bly out.
RCPH10TLB312ABL 4
12. Pull the louver assembly off of the hose. Push the
hose into the cover.
RCPH10TLB313ABL 5
13. Remove the screw from the loader control boot.
RCPH10TLB012ACL 6
14. Remove the boot from the loader control cover. Pull
the boot up turning it inside out. This will allow the
boot to slide through the opening when the cover is
removed.
RCPH10TLB311ABL 7
84390833 11/10/2010
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15. Remove the three screws from the loader control

cover and remove the cover.
16. Remove the four bolts (1) from the loader control
lever plates. Remove the front plate (2) first then the
back plate (3).
NOTE: Back plate is sealed with silicone sealant.
RCPH10TLB309ABL 8
17. Loosen the screw (1) on the main harness (2) to side
console harness connector and disconnect the con-
nector. Disconnect the main harness to side option
RCPH10TLB619AAL 9
18. Remove the bolts securing the loader control rods to

the control lever. Tie the control rods together.
RCPH10TLB615AAL 10
19. Remove the four screws securing the rubber boot to

the backhoe control tower.
RCPH10TLB316ABL 11
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20. Remove the bolt from the front cover (1) and four
bolts from the rear cover (2) on the backhoe tower.
RCPH10TLB317ABL 12
21. Pull the rubber boot up. This will allow clearance
when removing the covers. Remove the front cover
(1) and the rear cover (2).
RCPH10TLB315ABL 13
22. If equipped remove the rear floor mat. Remove the

bolts on the rear floor plate and remove the plate.
RCPH10TLB621AAL 14
23. Remove the front floor plate.
RCPH10TLB620AAL 15
84390833 11/10/2010
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24. Remove the bolt (1) from the gear shift lever (2) and
remove the gear shift lever from the transmission
lever (3).
RCPH10TLB617AAL 16
25. Disconnect powershift electrical connectors and

mounting brackets from cab.
RCPH10TLB067AAL 17
26. Remove the grill from the machine. Slowly remove

the radiator cap. Install a hose on the drain valve and
drain the radiator into a clean container that holds
approximately 19 l (5 US gal).
RCPH10TLB050AAL 18

Charging (E.40.C) for discharging the system.
28. Slowly loosen and disconnect the two brake tubes.
Cap the fittings and plug the brake tube ends.
RCPH10TLB626AAL 19
84390833 11/10/2010
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29. Put a container under the heater hoses (1) to catch

any remaining coolant when disconnected. Discon-
nect the heater and air conditioning hoses (2). Cap
the fittings and plug the hoses.
RCPH10TLB618AAL 20
30. Remove the cotter pin and clevis pin from the boom
lock lever.
RCPH10TLB045GAL 21
31. Remove the bolt securing the boom lock cable to the
latch.
RCPH10TLB616AAL 22
84390833 11/10/2010
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32. Disconnect the throttle cable from the fuel injection

pump.
NOTE: 580N only.
RCPH10TLB035AAL 23
33. Remove the throttle cable from the bracket.

NOTE: 580N only.
RCPH10TLB034AAL 24
34. Tag and disconnect the wires for the air filter restric-
tion switch.
RCPH10TLB025AAL 25
35. Loosen the clamp on the air cleaner hose. Discon-

nect the air cleaner hose from the turbo. Put a shop
cloth in the turbo opening or the intake opening.
RCPH10TLB024AAL 26
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36. Remove the bolts that fasten the cover to the up-
rights. Use acceptable lifting equipment and remove
the cover and air cleaner as an assembly.
RCPH10TLB023AAL 27
the hole in the curtain. Remove the bolts from the
rubber curtain on the firewall and remove the curtain.
RCPH10TLB240ABL 28
38. Loosen the screw (1) on the main harness to firewall

connector (2). Connector is located on the firewall
under the front console cover.
RCPH10TLB622AAL 29
39. Disconnect the positive (1) and negative (4) wire on

the firewall. Disconnect the main harness to firewall
connector (2). Disconnect the front console options
RCPH10TLB625AAL 30
84390833 11/10/2010
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40. Disconnect the brake tubes from the brake master

cylinder. Cap fittings and plug the brake tube ends.
41. If your machine has a canopy go to Step 42. If the
machine has a cab go to step 44.
NOTE: See illustration in Step 46.
42. Have another person hold the steering control valve
in position. Remove the bolts (1) and washers (2)
that fasten the steering control valve (3) to the steer-
ing column.
43. Go to Step 47.
44. Remove the bolts (4), washers (5), and mounts (6)
that fasten the steering control valve (7) to the cab.
45. Remove the steering control valve (7), mount (8),
and spacer (9) from the cab.
RCPH10TLB167ABL 31
46. Set the control valve out of the way.
RCPH10TLB066GAL 32
1. Bolt 6. Mount
2. Washer 7. Control Valve
3. Control valve 8. Mount
4. Bolt 9. Spacer
5. Washer
47. Remove the nuts (1) and washers (2) from the rear
for steps 47 to 50.
84390833 11/10/2010
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48. Remove the bolts (3) and washers (4).

49. Remove the nuts (5) and mounts (6) from the front
50. Remove the bolts (7) and washers (8) and (9).
51. Use acceptable lifting equipment and lift cab up and
off of machine. When lifting cab up make sure any
cables or hoses still connected to the cab are free
from the machine.
NOTE: Make sure cab is lifted high enough to clear the
backhoe control levers.
RCPH10TLB623AAL 33
1. Lifting points
RCPH10TLB624AAL 34
NOTE: See illustration ROPS - Exploded view (E.34.A) for the following step.
52. Remove mounts (11) and (12) and washers (13) from
the frame (14).
Next operation:
ROPS - Install (E.34.A)
84390833 11/10/2010
E.34.A / 43
ROPS - Install
Prior operation:
ROPS - Remove (E.34.A).
NOTE: See illustration ROPS - Exploded view (E.34.A) for the following steps.
1. Install washers (13) and mounts (12) and (11) on the
frame (14).
2. Use acceptable lifting equipment and place cab on
the machine. Lower cab slowly and make sure all
wires and hoses are in there proper location.
for steps 3 to 7.
RCPH10TLB624AAL 1
3. Install the washers (8) and (9) and bolts (7).

4. Install mounts (6) and nuts (5) on the front corners of
the cab (10).
5. Install the washers (4) and bolts (3).
6. Install the washers (2) and nuts (1) on the rear cor-
ners of the cab (10).
7. Tighten the four bolts which secure the cab to the
frame. 298 - 358 N·m (220 - 264 lb ft).
8. If your machine is equipped with a cab go to Step 9.
If it is equipped with a canopy go to Step 12.
NOTE: Refer to illustration ROPS - Exploded view
(E.34.A) in installation Step 12.
trol valve. Put the spacer (1) and mounts (2) in place.
Have another person hold the steering control valve
(3) in position.
10. Install the mounts (4), washers (5), and bolts (6) that
fasten the steering control valve (3) to the cab.
11. Go to Step 13.
84390833 11/10/2010
E.34.A / 44

trol valve. Have another person hold the steering
control valve (7) in position. Install the washers (8)
and bolts (9) that fasten the steering control valve (7)
to the steering column.
RCPH10TLB066GAL 2
1. Spacer 6. Bolt
2. Mount 7. Control valve
3. Control valve 8. Washer
4. Mount 9. Bolt
5. Washer
13. Remove caps from fittings and plugs from brake

tubes. Connect the brake tubes to the brake master
cylinder.
RCPH10TLB167ABL 3
84390833 11/10/2010
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14. Connect the positive (1) and negative wire (4) on the
firewall. Connect the main harness to firewall con-
nector (2). Connect the front console options har-
ness connector (3).
RCPH10TLB625AAL 4
15. Tighten the screw (1) on the main harness to firewall

connector (2).
RCPH10TLB622AAL 5
the hole the curtain. Install the curtain and bolts on
the fire wall.
RCPH10TLB240ABL 6
17. Put the cover and air cleaner assembly in position on

the uprights. Install the bolts and flat washers that
fasten the cover to uprights.
RCPH10TLB023AAL 7
84390833 11/10/2010
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18. Remove the shop cloth from the turbo opening or the
intake opening. Connect the air cleaner hose to the
turbo. Tighten the clamp on the air cleaner hose.
RCPH10TLB024AAL 8
19. Connect the wires to the air restriction switch and

install a new tie strap.
RCPH10TLB025AAL 9
20. Connect the throttle cable to the bracket.

NOTE: 580N only.
RCPH10TLB034AAL 10
21. Connect the throttle cable to the fuel injection pump.

NOTE: 580N only.
RCPH10TLB035AAL 11
84390833 11/10/2010
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22. Install the bolt securing the boom lock cable to the
latch.
RCPH10TLB616AAL 12
23. Connect the cable to the boom lock lever. Install the
clevis pin and cotter pin.
RCPH10TLB045GAL 13
24. Remove the caps and plugs from the hoses and fit-
tings. Connect the heater (1) and air conditioning (2)
hoses.
RCPH10TLB618AAL 14
84390833 11/10/2010
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25. Remove the caps and plugs from the fittings and
brake tubes. Connect the two brake line tubes.
RCPH10TLB626AAL 15
26. Connect powershift electrical connectors and mount-

ing brackets to cab.
RCPH10TLB067AAL 16
27. Install the gear shift lever (2) on the transmission

lever (3) and tighten the bolt (1).
RCPH10TLB617AAL 17
28. Install the rear floor plate. If equipped install the rear
floor mat.
RCPH10TLB614AAL 18
84390833 11/10/2010
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1. Rear floor plate mechanical linkage machine

2. Rear floor mat mechanical linkage machine
3. Rear floor plate pilot controlled machine
29. Install the front floor plate.
RCPH10TLB079GAL 19
1. Front floor plate

2. Front floor mat
30. Put the covers (1) (2) on the backhoe control tower
and install the bolts.
RCPH10TLB317ABL 20
31. Install the four screws securing the rubber boot to the
backhoe control tower.
RCPH10TLB316ABL 21
84390833 11/10/2010
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32. Untie the control rods and install the bolts securing
the loader control rods to the control lever.
RCPH10TLB615AAL 22
33. Connect the main harness to side console harness

connector (2) and tighten the screw (1). Connect the
main harness to side option harness connector (3).
RCPH10TLB619AAL 23
34. Put a bead of RTV silicone sealant on the mating

surface of the back plate (3) and install the plate.
Install the front plate (2) and tighten the bolts (1).
RCPH10TLB309ABL 24
35. Put the loader control cover in place and push the
vent hose through the hole in the cover. Install the
three bolts on the cover.
36. Put the loader control boot in place and install the
screw.
RCPH10TLB447ABL 25
84390833 11/10/2010
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37. Push the louver assembly on the hose and push the
assembly onto the cover.
RCPH10TLB313ABL 26
38. Push the cover onto the louver assembly.
RCPH10TLB314ABL 27
39. Put the front floor mat in place. Install the screws on
the right hand side and the left hand side of the front
floor mat.
RCPH10TLB318ABL 28
40. Connect the negative ground cable to the battery.

41. Install the battery cover.
42. Install the washers and bolts that fasten the battery
cover to the machine.
43. Fill the radiator with the proper amount of coolant.
44. See Brake - Remove (D.30.C) for bleeding the brake
system.
Charging (E.40.C) for charging the system.
RCPH10TLB030AAL 29
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Door, window and windscreen - Remove - Rear window - top

All instructions are written viewing the machine from the rear.
It is recommended that two people work on the following procedure.
1. Park the machine on a level surface. Lower all at-

tachments to the ground. Apply the parking brake.
2. Raise the top window to the closed position.
3. Remove the lower flocked channel seal (1) from the
left-hand side of the frame.
RCPH10TLB001CAD 1
4. From inside the cab, have a helper lower the middle

window into the lowest position and the top window
one setting above the middle window.
5. Have the helper hold the top window in place.
6. Remove the left-hand side latch assembly (1) from
the window.
RCPH10TLB126AAF 2
84390833 11/10/2010
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7. Guide the top window horizontally into the left chan-

nel until the right-hand side of the top window (1) is
exposed.
RCPH10TLB001AAD 3
NOTICE: Forcing the window to bend during removal may cause damage to the window.
8. Remove the top window from the frame.
9. If the top window is not being replaced, install the
previously removed flocked channel seal into the left
channel.
Next operation:
Door, window and windscreen - Remove - Rear window - middle (E.34.A)
84390833 11/10/2010
E.34.A / 54
Door, window and windscreen - Install - Rear window - top

All instructions are written viewing the machine’s rear window from the rear.
Prior operation:
Door, window and windscreen - Remove - Rear window - top (E.34.A)
NOTE: Replace worn or damaged seals, gaskets and latch components.

1. Install the seal trim (1) across the bottom of the top
window.
RCPH10TLB004AAD 1
2. Secure the top right-hand latch assembly to the right

side of the top window.
RCPH10TLB006AAD 2
NOTE: The right-hand latch rubber bumper (1) must be above the middle window.
NOTICE: Forcing the window to bend during installation may cause damage to the window.
3. Guide the top window horizontally into the left chan-
nel where the flocked channel seal was previously
removed from.
RCPH10TLB001AAD 3
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4. Slide the top window into the right-hand side channel.

Have a helper hold the top window in place while the
latch assembly is installed.
5. Secure the top left-hand latch assembly (1) to the top
window.
RCPH10TLB126AAF 4
6. Slide the top window up until it locks into the closed

position.
7. Install the flocked channel seal (1) into the frame.
RCPH10TLB001CAD 5
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Door, window and windscreen - Remove - Rear window - middle


2. Place the top window (1) and the middle window (2)
in the highest position.
3. Remove the lower flocked channel seal (3) from the
left-hand side of the frame rail the middle window is
in.
RCPH10TLB001CAD 1
4. Have a helper lower the middle window until the left-

hand latch assembly (1) is accessible from the out-
side.
CAUTION
Burn hazard!
Always wear heat-resistant protective gloves
when handling heated parts.
Failure to comply could result in minor or mod-
erate injury.
C0047A
NOTE: If there is difficulty removing the latch assembly

Permabond F246 was used during the installation, you will
need to apply heat to the adhesive to remove the latch.
Use a heat gun that does not exceed 538 °C (1000 °F) at
the tip. Apply heat to the outside latch mounting plate, take
care not to damage the cab.
5. Have the helper support the window. Remove the
left-hand latch assembly from the middle window.
RCPH10TLB002CAD 2
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6. Lower the window until even with the open channel

area. Guide the middle window horizontally into the
left channel until the right-hand side of the window
(1) is exposed.
RCPH10TLB003CAD 3
7. Remove the middle window from the frame.
Next operation:
Door, window and windscreen - Install (E.34.A)
84390833 11/10/2010
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Door, window and windscreen - Install - Rear window - middle

Prior operation:
Door, window and windscreen - Remove (E.34.A)
NOTE: Replace worn or damaged seals, gaskets and latch components.

1. Install a seal across the bottom of the middle window.
RCPH10TLB009AAD 1
NOTE: Do not get Permabond F246 adhesive into the slot on the latch mounting surface.
NOTICE: The latch parts must be completely assembled within 3 min of applying the Permabond F246 adhesive.
NOTICE: Do not overtighten Allen head screws otherwise damage to the glass may occur.
2. Secure the right-hand latch assembly to the middle
window. Use the following procedure to secure the
latch:
A. Clean the mounting surface on the middle win-
dow with a commercial glass cleaner.
B. Clean the mounting surface on the latch as-
sembly with alcohol.
C. Apply a thin film of the initiator to the mounting
surface on the middle window.
D. Apply a bead of Permabond F246 adhesive to
the latch mounting surface.
E. Align the gasket and plate on the outside of the
window. The protrusions on the gasket fit into
the holes on the window.
F. Assemble the latch on the inside of the window.
G. Apply LOCTITE® 243 to the threads on the Allen RCPH10TLB010AAD 2
head screws.
Install and tighten the Allen head screws to a
torque of 0.56 - 1.13 N·m (5 - 10 lb in).
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3. Slide the middle window horizontally into the left

channel where the flocked channel seal was previ-
ously removed from the frame until the right side of
the window (1) can be moved into the channel on
the right side of the frame.
RCPH10TLB003CAD 3
4. Slide the middle window to the right and up until the

middle window is out of the way. Have a person on
the inside of the machine hold the middle window in
position.
RCPH10TLB003CAD 4
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5. Install the left-hand side middle latch assembly (1)

and raise the window to it’s highest position. Follow
the previous procedure (Step 2) for latch assembly.
6. Install the previously removed flocking channel seal
(2) into the frame.
RCPH10TLB002CAD 5
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Door, window and windscreen - Remove - Rear window - bottom

The following procedure is performed from inside the cab.

2. Remove the upper flocked channel seal from the left
side of the frame rail that the bottom window is in.
RCPH10TLB349AAF 1
3. Remove the rubber blocks located on both sides of

the frame directly above the bottom window.
RCPH10TLB342AAF 2
4. Move the top and middle window into the highest

positions.
5. Raise the bottom window until the window is in the
area the flocked channel seal was removed from.
6. Guide the bottom window into the left channel until
the right side of the window is exposed.
7. Move the right side of the bottom window away from
the frame until the window can be removed from the
frame.
8. Remove the bottom window.
9. If the bottom window is not being replaced. Make
sure the flocked channel seal is installed in the left
channel.
Next operation:
Door, window and windscreen - Install (E.34.A)
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Door, window and windscreen - Install - Rear window - bottom

Prior operation:
Door, window and windscreen - Remove (E.34.A)
1. Install a new seal on the bottom of the bottom window

as required.
RCPH10TLB012AAD 1
2. Place the top and middle windows in their highest

position.
3. Slide the bottom window into the left channel where
the flocked channel seal was removed from the
frame. When the right side of the bottom window
clears the inside of the frame guide the window into
the right side channel of the frame.
4. Slide the bottom window to the right and down until
the bottom window is in position.
5. Install the flocked channel seal in the frame.
6. Install the rubber blocks on both sides above the bot-
tom window.
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Index
FRAME AND CAB - E

Door, window and windscreen - Exploded view - Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Door, window and windscreen - Exploded view - Side window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Door, window and windscreen - Exploded view Rear window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Door, window and windscreen - Install - Rear window - bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Door, window and windscreen - Install - Rear window - middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Door, window and windscreen - Install - Rear window - top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Door, window and windscreen - Remove - Rear window - bottom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Door, window and windscreen - Remove - Rear window - middle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Door, window and windscreen - Remove - Rear window - top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
ROPS - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ROPS - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
ROPS - Remove Rops cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
USER PLATFORM - Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
USER PLATFORM - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
USER PLATFORM - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
USER PLATFORM - Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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FRAME AND CAB - E
ENVIRONMENT CONTROL Air-conditioning system - 40.C
580N
580SN WT
580SN
590SN
84390833 11/10/2010
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Contents
FRAME AND CAB - E
TECHNICAL DATA
ENVIRONMENT CONTROL Air-conditioning system
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Overview - Safety procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview - Safety procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Compressor
Exploded view - Clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Expansion valve
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SERVICE
Charging - Air conditioner system evacuation and recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pressure test and temperature testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Compressor
Adjust - Belt check and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Check - Oil level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Disassemble - Clutch disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Assemble - Clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Condenser
Check - Condenser, receiver-drier, and tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Evaporator
Remove Evaporator Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Expansion valve
Test Expansion valve testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
84390833 11/10/2010
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FRAME AND CAB - ENVIRONMENT CONTROL Air-conditioning system
ENVIRONMENT CONTROL Air-conditioning system - General

specification
Air conditioning system refrigerant capacity 1.48 kg (3.26 lb)
ENVIRONMENT CONTROL Air-conditioning system - Special tools

OEM 1415 Belt Tension Tool
299L7C 1
OEM 1415 Refrigerant Recovery, Recycling and Charging

Station
In the USA and Canada order Service Tool from:
OTC Division/ SPX Corporation
655 Eisenhower Drive
Owatonna, MN. 55060
Phone: 1-800-533-0492
RCPH07SPT081AAA 2
84390833 11/10/2010
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OEM-1437 Electronic Leak Detector
RCPH07SPT096AAA 3
Safety Goggles - Obtain locally
RCPH10TLB677AAL 4
84390833 11/10/2010
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ENVIRONMENT CONTROL Air-conditioning system - Overview -

Safety procedures
ATTENTION: Only authorized technicians certified by an
approved training and certification organization may ser-
vice or repair motor vehicle or mobile air conditioning sys-
tems. It is mandatory that all refrigerant be recovered and
recycled when removed from a system during servicing.
Refrigerant HFC134a is the most stable, and easiest to

work with of the refrigerants now used in air conditioner
systems. Refrigerant HFC134a does not contain any
chlorofluorocarbons (CFC’s) which are harmful to the
earth’s ozone layer.
Safety procedures must be followed when working with

Refrigerant HFC134a to prevent possible personal injury.
1. Always wear safety goggles when doing any service
work near an air conditioner system. Liquid refrigerant
getting into the eyes can cause serious injury. Do the
following if you get refrigerant near or in your eyes:
A. Flush your eyes with water for 15 min minutes.
B. See a physician immediately.
2. A drop of liquid refrigerant on your skin may cause
frostbite. Open the fittings carefully and slowly when
it is necessary to service the air conditioner system.
Your skin must be treated for frostbite or a physician
must be seen if you get refrigerant on your skin.
3. Keep refrigerant containers in the correct upright po-
sition. Always keep refrigerant containers away from
heat and sunlight. The pressure in a container will in-
crease with heat.
4. Always reclaim refrigerant from the system, if you are
going to weld or steam clean near the air conditioner
system.
5. Always check the temperature and pressure of the air
conditioner system before reclaiming refrigerant and
when you test the system.
6. Dangerous gas can form when refrigerant comes in
contact with an open flame. Never permit fumes to be
inhaled.
7. Never leak test with compressed air or flame testers.
Tests have indicated that compressed mixtures of
HFC134a and air can form a combustible gas.
84390833 11/10/2010
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Operation
The refrigerant circuit of the air conditioning system contains five major components: compressor, condenser, re-
ceiver-drier, expansion valve and evaporator. These components are connected by tubes and hoses and operate as
a closed system. The air conditioner system is charged with HFC134a refrigerant.
The compressor receives the refrigerant as a low pressure gas. The compressor then compresses the refrigerant
and sends it in the form of a high pressure gas to the condenser. The air flow through the condenser then removes
the heat from the refrigerant. As the heat is removed the refrigerant changes to a high pressure liquid.
The high pressure refrigerant liquid then flows from the condenser to the receiver drier. The receiver-drier is a con-
tainer filled with moisture removing material, which removes any moisture that may have entered the air conditioner
system in order to prevent corrosion of the internal components of the air conditioner system.
The refrigerant still in a high pressure liquid form, then flows from the receiver-drier to the expansion valve. The
expansion valve then causes a restriction in flow of refrigerant to the evaporator core.
As the refrigerant flows through the evaporator core the refrigerant is heated by the air around and flowing through
the evaporator fins. The combination of increased heat and decreased pressure causes the air flow through the
evaporator fins to become very cool and the liquid refrigerant to become a low pressure gas. The cooled air then
passes from the evaporator to the cab for the operator’s comfort.
The electrical circuit of the Air Conditioning System consists of a fan speed control, temperature control, three (3) mini
relays, two (2) 10 amp circuit breakers, two (2) fan motors, a blower motor, blower resistor, compressor clutch, low
pressure switch, high pressure switch, and warning light.
RCPH10TLB137GAL 1
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1. Expansion valve 4. Condenser

2. Evaporator 5. Receiver-drier
3. Compressor
84390833 11/10/2010
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Safety procedures
ATTENTION: Only authorized technicians certified by an approved training and certification organization may service
or repair motor vehicle or mobile air conditioning systems. It is mandatory that all refrigerant must be recovered and
recycled when removed from a system during servicing.
Refrigerant HFC-134a is the most stable and easiest to
work with of the refrigerants now used in air conditioning
systems. Refrigerant HFC-134a does not contain chlo-
rofluorocarbons (CFC’s) which are harmful to the Earth’s
ozone layer.
Safety procedures must be followed when working with
refrigerant HFC-134a to prevent possible personal injury.
1. Always wear safety goggles when doing any service
work near an air conditioner system. Liquid refrigerant
getting into the eyes can cause serious injury. Do the
following if you get refrigerant near or in your eyes:
A. Flush your eyes with water for 15 min.
B. See a physician immediately.
2. A drop of liquid refrigerant on your skin may cause
frostbite. Open the fittings carefully and slowly when
it is necessary to service the air conditioner system.
Your skin must be treated for frostbite or a physician
must be seen if you get refrigerant on your skin.
3. Keep refrigerant containers in the correct upright po-
sition. Always keep refrigerant containers away from
heat and sunlight. The pressure in a container will in-
crease with heat.
4. Always reclaim refrigerant from the system, if you are
going to weld or steam clean near the air conditioner
system.
5. Always check the temperature and pressure of the air
conditioner system before reclaiming refrigerant and
when you test the system.
6. Dangerous gas can form when refrigerant comes in
contact with an open flame. Never permit fumes to be
inhaled.
7. Never leak test with compressed air or flame testers.
Tests have indicated that compressed mixtures of
HFC-134a and air can form a combustible gas.
8. Always reclaim refrigerant from the system before re-
moving any air conditioning component.
84390833 11/10/2010
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Compressor - Exploded view - Clutch assembly
RCPH10TLB001EAL 1
1. Compressor 5. Bearing dust cover

2. Coil assembly 6. Front plate
3. Pulley 7. Shim(s)
4. Bearing 8. Dust cover
84390833 11/10/2010
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Expansion valve - Exploded view
RCPH10TLB036GAL 1
1. Evaporation core 4. O-rings 7. Pressure switch

2. Expansion valve 5. Suction tube 8. Control switch
3. O-rings 6. Pressure tube
84390833 11/10/2010
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ENVIRONMENT CONTROL Air-conditioning system - Charging - Air

conditioner system evacuation and recharging
NOTICE: Replace the receiver-drier if one or more of the following conditions occurs before you remove the air and
moisture from the system.
A. The system has been opened for service be-

fore.
B. Receiver-drier has operated two or more
years.
C. Disassembly of compressor shows small par-
ticles of moisture removing material (gold or
brown particles).
D. Large system leak (broken hose, break in line).
E. Too much air or moisture in system.
F. Removal of compressor caused the system to
be open (uncapped) longer than 5 min.
1. With the charging station manifold gauge valves in
the closed position, connect the hoses from the test
gauges to the service ports as follows:
A. Connect the hose from the low pressure gauge

to the port on the suction hose.
B. Connect the hose from the high pressure
gauge to the port on the discharge hose.
C. Turn in both thumbscrews to depress the ser-
vice valves.
Removal of air and moisture from the system is necessary
after the refrigerant has been removed after the system
has been opened for maintenance. Air enters the system
when the system is opened. Air has moisture that must be
removed to prevent damage to the system components.
NOTE: The pump on the reclamation unit will not pull a sufficient vacuum to remove air and moisture.
Air and moisture are removed from the system by a vacuum
pump. A vacuum pump is the only equipment made to
lower the pressure enough to change the moisture to vapor
that can be removed from the system.
NOTE: Refer to the vacuum pump manufacturer’s user manual for additional information.
2. Connect the main power plug to a 115 V AC outlet.
Move the main power switch to the ON position. If
program and vacuum do not appear at the top of the
display press the vacuum key. Program a minimum
of 45 min and press the Enter key. The display will
flash once indicating the programmed data has been
accepted
RCPH10TLB660AAL 1
84390833 11/10/2010
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3. Press the Charge key. “Program” and “Charge” will

appear on the display.
RCPH10TLB663AAL 2
4. Program 3.75 lb and press the enter key. The display

will flash once indicating the programmed data has
been accepted.
RCPH10TLB661AAL 3
5. Fully open the low and high pressure valves.
RCPH10TLB662AAL 4
6. Open the red (vapor) and blue (liquid) valves on the

tank.
RCPH10TLB656AAL 5
84390833 11/10/2010
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7. Press the Vacuum key. “Automatic” will appear on

the display. Vacuum will appear on the display and
after a slight delay, the vacuum pump will start. The
display will show the amount of time programmed
and begin a countdown to zero.
When the programmed time has elapsed, an automatic
hold occurs. Check the low pressure gauge to see that
the A/C system maintains a 28 - 29-1/2 in Hg of mercury
(Hg). The low pressure gauge must not increase faster
than 1 in of mercury (Hg) in 10 min . A previously charged,
leak-free system will leach refrigerant from compressor oil
and raise system pressure under vacuum. If the system
will not hold vacuum, a leak exists that must be corrected
before recharging can begin. RCPH10TLB665AAL 6
8. Press the charge key to begin refrigerant charging.

“Automatic” and “Charge” will appear on the display.
The display shows the programmed amount and
counts down to zero as charging proceeds. When
charging is completed, the display shows “CPL”.
RCPH10TLB661AAL 7
9. Completely close the high and low pressure manifold

valves.
RCPH10TLB662AAL 8
ATTENTION: Check the OEM equipment manual before performing Step 10 to avoid damaging the recovery unit.
The pressure reading should be obtainable with valves closed. Damage may occur if the machine is started with the
valves accidently open or if either or both valves are opened while the A/C system is operating.
10. Start the engine and run at 1500 RPM. Operate the
air conditioner system at maximum cooling setting
and blower speed with the doors and windows open.
NOTE: The compressor will not operate if the system pres-
sure is too low or too high. The pressure indicator lamp will
illuminate when the relay is actuated by a low or high pres-
sure and the compressor clutch will disengage. To restart
the compressor, the air conditioner control or blower switch
must be turned to the OFF position and then to the ON po-
sition.
84390833 11/10/2010
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11. Observe the pressure gauge readings to determine

that the correct amount of refrigerant has entered
the system. See Temperature Pressure Chart for
temperature and pressure variations.
RCPH10TLB664AAL 9
12. Stop the engine, close any open valves and carefully
remove the manifold gauge hoses.
13. Install the caps on the service ports on the suction
and discharge hoses.
RCPH10TLB042AAL 10
Pressure temperature chart

Ambient Normal low pressure Normal high pressure Air louver (behind seat)
temperature indication indication maximum temperature
27 °C (81 °F) 0.62 - 0.83 bar (9 - 12 psi) 10 - 11.5 bar (145 - 167 psi) 14 °C (57 °F)
32 °C (90 °F) 0.76 - 1.04 bar (11 - 15 psi) 13.1 - 14.5 bar (190 - 210 psi) 18 °C (64 °F)
43 °C (109 °F) 1.93 - 2.14 bar (22 - 24 psi) 20 - 21.4 bar (290 - 310 psi) 25 °C (77 °F)
The pressure-temperature chart is based on the fol-

lowing conditions:
1. Engine operating at 1500 RPM.
2. No engine load.
3. Fan speed control in maximum position (full
clockwise) and all louvers open.
4. Cab temperature control set to maximum cool-
ing (full counterclockwise).
5. Both cab doors open.
6. All panels and access doors installed and
closed.
7. Cab filters clean and installed.
8. Heater valve at engine closed.
9. Measurements taken 15 min after start-up.
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Air conditioner system refrigerant recovery

Recovered refrigerant passes through an oil separator and
a filter-drier before entering the refrigerant tank. The mois-
ture indicator will turn green when dry refrigerant passes
over it.
If possible, run the air conditioning system for ten minutes
before starting the recovery process. Turn the system off
before proceeding.
1. Clean the external surfaces of the compressor and
hoses. Remove the caps from the service ports on
the suction and pressure hoses.
2. With the charging station manifold gauge valves in
the closed position, connect the hoses from the test
gauges to the service ports.
Connect the hose from the low pressure gauge to the
port on the suction hose. Turn in valve depressor
Connect the hose from the high pressure gauge to
the port on the discharge hose. Turn in valve de-
pressor.
RCPH10TLB042AAL 11
3. Open the high and low valves.
RCPH10TLB662AAL 12
4. Make certain the refrigerant tank gas and liquid

valves are open.
RCPH10TLB656AAL 13
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5. Connect the main power plug to a 115 V AC outlet.

Move the main power switch to the ON position and
depress the recovery start switch.
The compressor will shut OFF automatically when
recovery is complete. Wait for 5 min and observe
the manifold pressure gauges for a pressure rise.
If pressure rises above 0 bar (0 psi), depress the
hold/cont switch. Then wait for the compressor to
automatically shut OFF.
RCPH10TLB660AAL 14
6. Drain the oil separator of the A/C system oil. Open

the air purge valve long enough to let some of the
compressor discharge pressure back into the sepa-
rator.
RCPH10TLB657AAL 15
7. Slowly open the oil drain valve and drain the oil into
the reservoir. When the oil stops draining, close the
oil drain valve completely.
RCPH10TLB658AAL 16
8. Fill the A/C compressor with fresh SP-15 PAG oil

equal to the amount in the reservoir.
RCPH10TLB659AAL 17
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9. Remove the hoses from the service ports and install

the caps.
RCPH10TLB042AAL 18
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ENVIRONMENT CONTROL Air-conditioning system - Pressure test

and temperature testing
Use either a Manifold gauge set tool 380000239 or an appropriate refrigerant recovery, recycling and charging station
capable of taking high and low pressure/vacuum tests simultaneously.
Refer to the testing tool operator’s manual for testing procedures before servicing the air conditioning system.
Prepare the machine for service: Park the machine and place the transmission gears in a neutral position, secure the
loader bucket in a fully raised position, turn the engine off, chock the wheels, and raise the engine hood.
Manifold Gauge Set

The manifold gauge set is the most important tool
used to service the air conditioning system. The
manifold gauge set is used to measure the high and
low pressures of the system, the correct refrigerant
charge, system diagnosis, and operating efficiency.
The manifold gauge set reads both the high (dis-
charge) and low (suction) sides at the same time,
since pressure must be compared in order to make
a diagnosis of the system’s operation.
• Low pressure gauge – The low pressure gauge
is a compound gauge. Under some conditions,
air conditioning systems can change from a
pressure into a vacuum on the low side. For
this reason, it is necessary to use a compound RCPH10TLB001BAD 1
gauge that will indicate both pressure and vac-
uum.
• High pressure gauge – The high pressure
gauge is used to indicate pressures in the high
side of the system.
Refrigerant recovery, recycling and charging station

A refrigerant recover, recycling and charging station
shown is a full service air conditioning system ma-
chine. It can perform multiple procedures such as:
• Recover and recycle refrigerant.
• Charge the air conditioning system.
• High and low pressure tests.
• Remove air and condensation from the sys-
tem.
RCPH10TLB655AAL 2
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Pressure and temperature test

1. Clean the external surfaces of the compressor and
tubes. Remove the caps from the service ports on
the suction (1) and pressure (2) tubes.
2. Connect an appropriate pressure testing gauge
hoses to the air conditioning system’s service ports.
• Close the gauge valves and attach the low
pressure gauge hose to the suction service
port (1).
• Close the gauge valves and attach the high
pressure gauge hose to the pressure service
port (2).
RCPH10TLB042AAL 3
3. The following conditions are required for an accurate

pressure/temperature test.
• Measurements taken 15 minutes after engine
start up.
• Engine operating at 1800 RPM with no engine
load present.
• Air conditioning system charged at 1.48 kg
(3.26 lb) of CNH REFRIGERANT HFC-134A.
• A/C switch on.
• Fan speed control in maximum position and all
louvers open.
• Cab temperature control set to maximum cool-
ing (full counterclockwise position).
• All panels and component access doors in-
stalled and closed.
• Cab filters clean and installed.
• Cab doors open and back windows down.
• Heater valve closed at engine.
4. Record the following temperature and pressure read-
ings:
• Ambient temperature inside the cab and di-
rectly in front of the air louver behind the seat.
• Low and high pressure gauge readings.
5. Turn the engine off.
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39 ° Steel fan – 580N and 580SN

Ambient Normal low Normal high Air louver (behind seat)
temperature pressure indication pressure indication maximum temperature
27 °C (80.6 °F) 1.10 - 1.24 bar (16 - 18 psi) 13.1 - 14.4 bar (190 - 209 psi) 12 °C (53.6 °F)
Viscous fan – 580SN WT, 590SN and 580SN with cab convenience package
Ambient Normal low Normal high Air louver (behind seat)
temperature pressure indication pressure indication maximum temperature
6. Compare the recorded test results with the appropri-

ate chart and continue with one of the following:
• Results are not within the acceptable range –
Refer to the appropriate trouble shooting guide
based on the recorded results.
• Results are within the acceptable range – Dis-
connect the test equipment hoses and secure
the service port caps. The pressure test is
complete.
Next operation:
ENVIRONMENT CONTROL Air-conditioning system - Check (E.40.C)
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ENVIRONMENT CONTROL Air-conditioning system - Check

NOTE: The low pressure switch is located in the roof of the cab in the low pressure tube to the evaporator.The high
pressure switch is located at the front of the tractor and behind the grill.
1. Engine OFF, key switch ON, blower switch ON, and
temperature control switch turned fully clockwise.
Both pressure switches should remain in the open
position.
NOTE: With the engine OFF, system pressure will equalize on both sides of system to approximately 75 PSI (520
kPa) at room temperature.
2. Low pressure switch located in cab roof. Check for
12 VDC at low pressure switch with a test lamp. If
no voltage, check temperature control switch. The
low pressure switch is open whenever the pressure is
above 2 to 6 PSI (14 to 41 kPa). Below this the switch
closes and sends a signal to the relay to disengage
the compressor clutch. Check both terminals of the
low pressure switch with a test lamp. If voltage is
available at both terminals and pressure is not below
2 PSI (14 kPa), replace the switch.
RCPH10TLB667AAL 1
3. High pressure switch located at the condenser.

Check for 12 VDC at high pressure switch. If no
voltage, check temperature control switch. Check
both terminals of high pressure switch with a test
lamp. If voltage is present at both terminals and
pressure is not above 385 PSI (2 654 kPa), replace
the switch.
RCPH10TLB669AAL 2
Next operation:
ENVIRONMENT CONTROL Air-conditioning system - Check (E.40.C)
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ENVIRONMENT CONTROL Air-conditioning system - Check

Current Check
1. The temperature control switch is located in the in-
strument panel.
2. The temperature control switch senses evaporator
temperature and controls current flow for compressor
clutch operation.
3. The switch interrupts current flow to the clutch at 33°
F to 37° F (0.6° C to 2.8° C) and will allow the clutch to
energize at 42° to 70° F (5.6° C to 21° C) depending
on switch position.
4. If the temperature control switch malfunctions, re-
place it.
5. Remove instrument cluster to gain access to the tem-
perature control switch.
RCPH10TLB668AAL 1
6. Engine OFF, key switch ON, and blower switch ON.

7. Turn temperature control switch fully clockwise. Re-
move sensing tube from evaporator.
8. Place end of sensing tube (1) in a container (2) with
ice and water mixture.
RCPH10TLB680AAL 2
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9. When the sensing tube has cooled to the tempera-

ture of the ice and water mixture, the temperature
control switch (1)should interrupt the current flow to
the compressor.
RCPH10TLB668AAL 3
10. Check for current at temperature control switch ter-

minal with the No. 60 and No. 85 wires. Use a test
lamp connected to a good ground.
11. If current is not interrupted, replace the temperature
control switch.
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Compressor - Adjust - Belt check and adjustment

WARNING
Rotating parts!
The engine is running. Keep clear of rotating fans and belts.
Failure to comply could result in death or serious injury.
W0275A
Check interval Every 250 hours of operation
NOTE: Check the belt tension after the first 10 hours of operation and then use the regular check interval.
Measure the compressor belt for correct tension using a
belt tension gage. Check the belt to the following specifi-
cations.
RCPH10TLB672AAL 1
Belt tension 200 - 245 N (45 - 55 lb)
To adjust the belt tension, loosen the compressor adjust-

ing bolts and pivot bolt. Apply pressure to the compressor
until the correct tension for the belt is reached. Tighten the
compressor adjusting bolts and pivot bolt.
Measure the compressor belt for correct tension using a
belt tension gage. Check the belt to the following specifi-
cations.
Belt tension 400 - 490 N (90 - 110 lb)
To adjust the belt tension, loosen the pivot bolt, loosen the
slot bolt, loosen the jam nut on the adjusting bolt. Turn
the adjusting bolt in until the proper tension for the belt is
reached. Tighten the jam nut, tighten the slot bolt, tighten
the pivot bolt.
RCPH10TLB670AAL 2
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Compressor - Check - Oil level check

Check the oil level in the compressor when any of the fol-
lowing has occurred:
A. Broken refrigerant hose.
B. Large refrigerant leak.
C. Compressor leak.
D. Damage to system components.
E. New compressor installed.
Use the following procedure to check the compressor oil
level.
1. Start the engine and run at 1500 RPM maximum.
Operate the air conditioner for 10 - 15 min at maxi-
mum cooling and high blower speed.
2. Stop the engine. Connect the compressor to the air
conditioner charging, recovery, and recycling station.
Discharge the system.
NOTE: Wear safety goggles when working with refrigerant.
3. Check the mounting angle of the compressor. Put
the angle gauge from the service tool set across the
flat surfaces of the two front mounting ears. Adjust
the gauge so that the bubble is between the center
marks. Read the mounting angle to the nearest de-
gree mark. Make a note of the degree reading for
reference later.
RCPH10TLB630AAL 1
4. Remove the oil filler plug.
RCPH10TLB675AAL 2
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5. Remove the dust cover and use a wrench to rotate

the clutch clockwise until the internal parts are in the
position shown above. This will permit the dipstick to
be inserted all the way.
RCPH10TLB011ACL 3
6. Put the dipstick in the oil filler hole to the stop posi-
tion. Make sure the dipstick is inserted all the way to
the stop.
NOTE: The illustration shows the front view of the com-
pressor with the dust cover removed.
RCPH10TLB015BAL 4
7. Remove the dipstick. Count the oil level marks on the

dipstick. Use the following table to find the correct oil
level for the mounting angle of the compressor.
Compressor oil levels

Mounting angle (degrees) Dipstick reading
0 4 to 6
10 6 to 8
20 7 to 9
30 8 to 10
40 9 to 11
50 9 to 11
60 9 to 12
90 9 to 12
8. If the oil level is not correct, add or subtract oil to the

correct level as shown in the above chart.
NOTICE: Use only CNH PAG OIL.
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9. Install a new O-ring on the oil filler plug. Install the

plug and tighten to a torque of 15 - 24 N·m (11 - 18
lb ft).
RCPH10TLB676AAL 5
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Compressor - Disassemble - Clutch disassembly

1. See Compressor - Disassemble (E.40.C) in this
service manual for compressor removal. Clean the
external surfaces of the compressor before doing
any work on the compressor.
RCPH10TLB631AAL 1
2. Remove the mounting bolts for the clutch dust cover.
RCPH10TLB632AAL 2
3. Remove the clutch dust cover.
RCPH10TLB633AAL 3
4. Remove the retaining nut for the front plate. Use the
special spanner wrench from the service tool set to
keep the plate and shaft from turning.
RCPH10TLB634AAL 4
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5. Install the special puller from the service tool set on

the clutch front plate.
RCPH10TLB635AAL 5
6. Turn the center screw to pull the clutch front plate.
RCPH10TLB636AAL 6
7. Remove the shim(s) from the shaft.
RCPH10TLB637AAL 7
8. Remove the bearing dust cover. Be careful not to

bend the dust cover.
RCPH10TLB638AAL 8
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9. Remove the key from the rotor shaft.
RCPH10TLB639AAL 9
10. Remove the external snap ring for the bearing and
pulley assembly.
RCPH10TLB641AAL 10
11. Install the special puller internal collars into the

groove in the pulley. Install the special tool onto the
shaft. Tighten the mounting screws finger tight.
RCPH10TLB642AAL 11
12. Turn the center screw on the puller.
RCPH10TLB643AAL 12
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13. Remove the pulley and bearing assembly.
RCPH10TLB644AAL 13
14. Remove the snap ring for the clutch coil assembly.
RCPH10TLB646AAL 14
15. Disconnect the clip for the lead wire.
RCPH10TLB645AAL 15
16. Remove the clutch coil assembly.
RCPH10TLB647AAL 16
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17. Remove the internal snap ring and remove the bear-
ing from the pulley.
RCPH10TLB648AAL 17
Next operation:
Compressor - Assemble (E.40.C)
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Compressor - Assemble - Clutch assembly

Prior operation:
Compressor - Disassemble (E.40.C)
1. Use a ammeter (1), voltmeter and a 12 V battery (2)

to check the amperage of the clutch coil. The current
draw must be 3.6 - 4.2 A at 12 V.
A reading of more than 4.2 A indicates a short within the
coil.
No amperage reading indicates an open circuit in the coil.
Replace the clutch coil if the amperage reading is not cor-
rect.
RCPH10TLB933ABL 1
2. Install the clutch coil assembly. Align the detent ball

and socket on the coil and housing.
RCPH10TLB647AAL 2
3. Install the clip for the coil lead wire.
RCPH10TLB645AAL 3
4. Install the snap ring for the clutch coil assembly.
RCPH10TLB646AAL 4
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5. Install the bearing in the pulley and install the internal

snap ring.
RCPH10TLB648AAL 5
6. Put the pulley and bearing assembly on the front

housing hub. Install a driver on the pulley assem-
bly. Make sure that the tool is on the inner race of
the bearing.
RCPH10TLB649AAL 6
7. Support the compressor on the four mounting ears at

the compressor rear. Use a hammer to tap the pulley
assembly onto the front housing hub. As the pulley
is tapped onto the hub you can hear the difference in
sound when the pulley is fully installed. Make sure
the bearing is against the bottom of the hub.
RCPH10TLB649AAL 7
8. Install the external snap ring on the front housing

hub.
RCPH10TLB641AAL 8
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9. Install the key in the rotor shaft.
RCPH10TLB640AAL 9
10. Place the bearing dust cover in the bore. Place driver
from special tool kit over the dust cover.
RCPH10TLB650AAL 10
11. Gently tap the dust cover until it is seated.
RCPH10TLB651AAL 11
12. Install the shim(s) on the rotor shaft.
RCPH10TLB637AAL 12
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13. Install the front plate on the rotor shaft. Make sure
the keyway in the plate is aligned with the key in the
shaft. Install the driver over the shaft.
RCPH10TLB652AAL 13
14. Use a hammer to tap the plate onto the shaft. Make
sure the plate is against the clutch shims. As the
plate is tapped onto the shaft you can hear the differ-
ence in sound when the plate is fully installed.
RCPH10TLB653AAL 14
15. Install the nut on the rotor shaft. Use the spanner
wrench and a torque wrench to tighten the nut to a
torque of 15 - 20 N·m (11 - 15 lb ft).
RCPH10TLB634AAL 15
16. Use a feeler gauge to measure the gap between the

front plate and pulley assembly. The gap must be
0.41 - 0.79 mm (0.016 - 0.031 in). The gap must
be even all the way around the plate. If necessary,
lightly lift or push down on the plate to make the gap
even.
NOTE: If the gap does not meet the above specifications
remove the front plate and add or subtract clutch shims as
required.
RCPH10TLB679AAL 16
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17. Install the dust cover.
RCPH10TLB633AAL 17
18. Install and tighten the six bolts that hold the dust
cover to the compressor to 7 - 11 N·m (5 - 8 lb ft).
RCPH10TLB632AAL 18
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Condenser - Check - Condenser, receiver-drier, and tubes

WARNING
Explosion hazard!
Air-conditioning refrigerant boils at -12 °C (10 °F)!
-NEVER expose any part of the air-conditioning system to a direct flame or excessive heat.
-NEVER disconnect or disassemble any part of the air-conditioning system.
Discharging refrigerant gas into the atmosphere is illegal in many countries.
Failure to comply could result in death or serious injury.
W0340A
Keep the condenser fins clean and straight to make sure

there is maximum flow through the condenser and radiator
at all times. Use compressed air or a rigid brush to clean
the condenser. Also check and clean the grille screen and
radiator. Maximum air flow will prevent the engine from
getting too hot and will give the most efficient operation of
the air conditioner system.
NOTICE: Because the condenser fins bend easily, be care-
ful when you clean the condenser.
Replace the receiver-drier every other time the system is
opened for repair or service. Replace the receiver-drier
each time the system is opened under the following condi-
tions:
A. In an area where there is high moisture content
in the air.
B. If the system has been open for a long period
of time because of a leak (broken hoses, loose
connections) that has permitted air and mois-
ture to enter the system.
C. When the expansion valve is replaced (be-
cause of corrosion caused by moisture in the
system).
D. When the receiver-drier or inlet and outlet lines
feel cool to your hand when the system is op-
erating. This condition is an indication of too
much moisture in the system.
The receiver-drier must be installed with the inlet con-
nected to the hose from the condenser and the outlet
connected to the tube going to the evaporator. Always
install new O-rings when you connect the receiver-drier to
the system.
Use the two hand, two wrench method to prevent damage
to the tubes and fittings when you loosen or tighten the tube
connections.
Always replace the O-rings when you separate connec-
tions to make sure you get a good tight seal when you make
the connections again. Apply clean refrigerant oil onto the
O-rings.
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RCPH10TLB669AAL 1
1. Condenser 4. Receiver-drier
2. High pressure switch 5. Hose - receiver-drier to cab
3. Hose - condenser to receiver-drier 6. Hose - compressor to condenser
84390833 11/10/2010
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Evaporator - Remove Evaporator Core

1. Remove the screws that hold the cover on the right-
hand center post. Then remove the cover.
2. Remove headliner.
RCPH10TLB674AAL 1
3. Remove the hose clamps (1) and disconnect the four

drain hoses (2) at the housing. Disconnect the low
pressure switch (3). Remove the bolts (4) retaining
the air ducts and remove the air ducts. Disconnect
the blower.
4. Carefully remove the four nuts that hold the housing
to the roof of the cab and lower the housing including
the blower, heater core, and air conditioner evapora-
tor to the front dash and steering wheel area.
NOTE: Be careful not to kink the air conditioner lines, as
this could cause premature failure of the hoses.
RCPH10TLB671AAL 2
5. If the insulation (1) has not been removed, remove

it now from the expansion valve and the evaporator
lines.
To test the valve see Expansion valve - Test (E.40.C)
in this section. Discharge the A/C system to remove the
evaporator core. See Evaporator - Remove (E.40.C)l.
6. Disconnect the air conditioner suction and discharge
lines (1) at the expansion valve. Remove and discard
the O-rings. Cap and plug the lines to prevent dirt
and moisture from entering the system.
7. Remove the thermostat probe for the air conditioner
control that is in the evaporator core.
8. Remove the evaporator core from the housing and
put the evaporator on a clean bench. Remove the
expansion valve from the evaporator core. It can be
necessary to use a back-up wrench to prevent dam-
age to the tubes. Remove and discard the O-rings
from between the expansion valve and the evapora-
tor core lines.
RCPH10TLB666AAL 3
Next operation:
Evaporator - Install (E.40.C)
84390833 11/10/2010
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Evaporator - Install
Prior operation:
Evaporator - Remove (E.40.C)
1. Put new O-rings on the evaporator core lines. Lubri-

cate the O-rings with clean refrigerant oil.
2. Install the expansion valve. Tighten the fittings to a
torque of 25 - 34 N·m (18 - 25 lb ft). It may be nec-
essary to use a backup wrench to prevent damage
to the evaporator tubes.
3. Install the evaporator core in the housing.
4. Install the thermostat probe for the air conditioner.
NOTE: Position capillary tube so it does not interfere with
the air filter during installation and removal.
RCPH10TLB037GAL 1
1. 25 mm (1 in) 2. 150 mm (6 in) 3. 75 mm (3 in)
5. Install new O-rings on the discharge and suction lines

(1) at the expansion valve. Lubricate the O-rings with
clean refrigerant oil. Tighten the fittings to a torque
of 25 - 34 N·m (18 - 25 lb ft). It may be necessary
to use a backup wrench to prevent damage to the
evaporator tubes.
6. Connect the air conditioner discharge and suction
lines to the expansion valve. Wrap the valve and the
lines with insulation.
7. Install the evaporator core in the housing with the
heater core. Be sure the foam insulation strips are
in place to seal the plenum around the evaporator so
air is forced through the evaporator and the heater
core.
RCPH10TLB666AAL 2
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8. Raise the housing into place, including the blower,

heater core and air conditioner evaporator. Fasten
with four nuts to the roof. Be sure the top insulation
strip is in place.
9. Connect the blower. Install the hose clamps (1) and
the air ducts using bolts (4). Make sure the seals on
the air ducts are in place. Connect the low pressure
switch (3). Connect the four drain hoses (2) to the
housing and tape in place to the air ducts. Connect
the blower. Make sure the seals are in place when
installing air ducts.
RCPH10TLB671AAL 3
10. Install headliner.

11. Install the cover on the center post.
RCPH10TLB673AAL 4
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Expansion valve - Test Expansion valve testing

The following test is to be made with the expansion valve
mounted in the system. No repair, cleaning or adjustment
is recommended for the valve.
1. Remove headliner.
RCPH10TLB674AAL 1
2. Install low pressure hose to the low pressure service

port. Close both manifold valves.
3. Make sure the flow of air continues through the evap-
orator core. Start the engine and run at 1500 RPM.
Turn the blower switch to the high position, and with
the temperature control valve turned fully clockwise,
check the low pressure gauge reading.
The low pressure reading will range from 180 - 355
kPa (26 - 51 psi) when the compressor is operating.
4. Watch the low pressure gauge as ice is applied onto
the cap of the expansion valve.
The pressure must start to lower. When the pressure
reaches 28 kPa (4 psi), the low pressure indicator
will illuminate and the compressor will stop. The re-
lay must be reset after the compressor has stopped
before the system will operate again. To reset the re-
lay, turn the air conditioner to the OFF position and
then back to the desired temperature setting.
RCPH10TLB666AAL 2
5. Warm the expansion valve and watch the low pres-

sure gauge.
Within minutes, the expansion valve will open and
the pressure must rise at the low pressure gauge.
The pressure will rise to a range of 310 - 520 kPa
(45 - 75 psi).
6. If the pressure does not rise per step 5, the valve is
not operating. Replace the valve.
Evaporator and expansion valve

The refrigerant must be reclaimed from the system and all
the black insulation must be removed from the fittings and
expansion valve before the evaporator core or the expan-
sion valve are replaced.
84390833 11/10/2010
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The expansion valve must be installed with the sensor to-

ward the rear of the tractor. The port nearest to the IN
mark must point away from the evaporator core. Connect
the evaporator core fittings to the expansion valve. Install
O-rings between the evaporator core and the expansion
valve.
Connect the expansion valve to the evaporator inlet tube.
Install an O-ring between the expansion valve inlet and the
pressure hose from the receiver-drier.
Connect the suction hose to the evaporator outlet. Install
an O-ring between the fittings.
NOTE: Tighten all the connections. Use two wrenches to
prevent damage to the parts when tightening tubes and
hoses. Always replace O-rings and put clean refrigerant
oil on the O-rings.
NOTE: CNH PAG OIL must be added whenever a com-
ponent is replaced. Refer to the chart below for recom-
mended quantities.
Component Oil amount

Evaporator 44 - 50 ml (1.5 - 1.7 US fl oz)
Condenser 35 - 38 ml (1.2 - 1.3 US fl oz)
Receiver-drier 20 - 25 ml (0.7 - 0.8 US fl oz)
Hoses (normal length) 10 - 20 ml (0.3 - 0.7 US fl oz)
84390833 11/10/2010
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Index
FRAME AND CAB - E

Compressor - Adjust - Belt check and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Compressor - Assemble - Clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Compressor - Check - Oil level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Compressor - Disassemble - Clutch disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Compressor - Exploded view - Clutch assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Condenser - Check - Condenser, receiver-drier, and tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
ENVIRONMENT CONTROL Air-conditioning system - Charging - Air conditioner system evacuation and recharging
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ENVIRONMENT CONTROL Air-conditioning system - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ENVIRONMENT CONTROL Air-conditioning system - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ENVIRONMENT CONTROL Air-conditioning system - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENVIRONMENT CONTROL Air-conditioning system - Overview - Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ENVIRONMENT CONTROL Air-conditioning system - Overview - Safety procedures . . . . . . . . . . . . . . . . . . . . . . . 8
ENVIRONMENT CONTROL Air-conditioning system - Overview - Safety procedures . . . . . . . . . . . . . . . . . . . . . . . 5
ENVIRONMENT CONTROL Air-conditioning system - Pressure test and temperature testing . . . . . . . . . . . . . . . 18
ENVIRONMENT CONTROL Air-conditioning system - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Evaporator - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Evaporator - Remove Evaporator Core . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Expansion valve - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Expansion valve - Test Expansion valve testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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STABILISING Working stabilising - 20.D
580N
580SN WT
580SN
590SN
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Contents
TECHNICAL DATA
Cylinder
Torque - Stabilizer cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Cylinder
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sectional view - Stabilizer cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hydraulic line
Exploded view - Pilot controlled hydraulic stabilizer cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Exploded view - Mechanical controlled hydraulic stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Stabiliser
Exploded view - Stabilizer (580N, 580SN, 580SN-WT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exploded view - Stabilizer (590SN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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F.20.D / 2
FRAME POSITIONING - STABILISING Working stabilising
Cylinder - Torque - Stabilizer cylinder

Apply LOCTITE® 243 to the cylinder piston bolt.
580N and 580SN

Cylinder piston bolt 1600 - 1820 N·m (1180 - 1342 lb ft)
Cylinder gland 135 - 542 N·m (100 - 400 lb ft)
Cylinder lock screw 2.3 N·m (20 lb in)
580SN WT and 590SN

Cylinder - Special tools

CAS1456
This tool is used to remove and install the gland on the
cylinders.
RCPH10TLB099ABL 1
CAS1660
The tool is used to install seals into the cylinder glands.
RCPH10TLB098ABL 2
CAS1039
The torque multiplier is used to loosen and tighten the
cylinder’s piston bolt.
RCPH10TLB100ABL 3
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F.20.D / 3
Cylinder - Exploded view
RCPH10TLB007HAD 1
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F.20.D / 4
Cylinder - Sectional view - Stabilizer cylinder
RCPH10TLB009GAD 1
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F.20.D / 5
Hydraulic line - Exploded view - Pilot controlled hydraulic stabilizer

cylinder
RCPH10TLB135GAL 1
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Hydraulic line - Exploded view - Mechanical controlled hydraulic

stabilizer
RCPH10TLB006HAL 1
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Stabiliser - Exploded view - Stabilizer (580N, 580SN, 580SN-WT)
RCPH10TLB107GAL 1
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Stabiliser - Exploded view - Stabilizer (590SN)
RCPH10TLB106GAL 1
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F.20.D / 9
Index

Cylinder - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder - Sectional view - Stabilizer cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cylinder - Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cylinder - Torque - Stabilizer cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Hydraulic line - Exploded view - Mechanical controlled hydraulic stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hydraulic line - Exploded view - Pilot controlled hydraulic stabilizer cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Stabiliser - Exploded view - Stabilizer (580N, 580SN, 580SN-WT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Stabiliser - Exploded view - Stabilizer (590SN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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F.20.D / 10
BOOM Lift - 20.B
580N
580SN WT
580SN
590SN
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H.20.B / 1
Contents
BOOM Lift - 20.B
TECHNICAL DATA
Cylinder
Torque - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Cylinder
Exploded view - Boom cylinder (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sectional view - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Arm
Exploded view - Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE
Relief valve
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cylinder
Remove - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Disassemble - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Overhaul - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Assemble - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Arm
Remove - Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install - Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
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H.20.B / 2
HITCH AND WORKING TOOL - BOOM Lift
Cylinder - Torque - Boom cylinder

580N and 580SN

580SN WT and 590SN


CAS1456
cylinders.
RCPH10TLB099ABL 1
CAS1660
RCPH10TLB098ABL 2
CAS1039
RCPH10TLB100ABL 3
84390833 11/10/2010
H.20.B / 3
Cylinder - Exploded view - Boom cylinder (all models)

Cylinder components are similar for all models, the difference being in the dimensions of the components.
(A) Boom cylinder (complete assembly).

(1) Piston rod
(2) Bushing
(3) Lubrication fitting
(4) Seal protection
(5) Piston rod seal
(6) Seal buffer
(7) Gland
(8) Bushing
(9) Backup ring
(10) O-ring
(11) Bolt with hardened washer
(12) Seal
(13) Backup ring
(14) Piston
(15) Wear ring
(16) Piston ring
(17) Self tapping lock screw
(18) Cylinder tube
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RCPH10TLB138GAL 1
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H.20.B / 5
Cylinder - Sectional view - Boom cylinder

(1) Piston rod eye
(2) Bushing
(4) Seal protection
(5) Piston rod seal
(6) Seal buffer
(7) Gland
(8) Bushing
(9) Backup ring
(10) O-ring
(12) Seal
(13) Backup ring
(14) Piston
(15) Wear ring
(16) Piston ring
(18) Cylinder tube
(19) Hydraulic oil hose connection
(20) Hydraulic oil hose connection
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RCPH10TLB005GAD 1
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Arm - Exploded view - Boom

Boom components are similar for all models, the difference being in the dimensions of the components.
(1) Pin – Boom arm to dipper arm

(3) Locking bolt
(4) Washer
(5) Spacer
(6) Pin – Cylinder
(7) Shims
(8) Snap ring
(9) Boom guard
(10) Boom bumper pad with hardware
(11) Locking bolt
(12) Pin retainer bracket
(13) Washer
(14) Pin – Boom arm to swing tower
(15) Shims
(16) Washer
(17) Swing tower assembly
(18) Boom lock
(19) Snap ring
(21) Shim
(23) Shim
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RCPH10TLB006HAD 1
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H.20.B / 9
Relief valve - Pressure test
RCPH10TLB057GAL 1
1. Swing B 3. Dipper B 5. Swing A 7. Dipper A

2. Boom B 4. Bucket B 6. Boom A 8. Bucket A
1. Remove the suspect relief valve.

2. Connect the relief valve to the test block.
3. Connect DATAR. Connect TA092 pressure trans-
ducer to the test block. Set the transducer to 600
Bar.
NOTE: If DATAR is not available, use a pressure gauge of
34500 kPa (5000 psi) or greater.
4. Actuate the hand pump and record the highest pres-
sure reading. Check the pressure setting several
time to verify the reading.
5. Compare the reading with the Specifications. See
PRIMARY HYDRAULIC POWER SYSTEM - Gen-
eral specification (A.10.A).
6. If the pressure setting is not correct, replace the
circuit relief valve. See Relief valve - Replace
(H.20.B).
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H.20.B / 10
Relief valve - Replace

1. Remove the circuit relief valve from the test block.
2. Lubricate the O-ring with hydraulic oil.
3. Install the relief valve and torque to 65 N·m (48 lb ft)
± 6.8 N·m (5 lb ft).
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H.20.B / 11
Cylinder - Remove - Boom cylinder

Hydraulic fluid will be released during this procedure be prepared to direct the fluid into a suitable container and
dispose of properly.
1. Provide adequate support to the boom arm.
RCPH10TLB779AAD 1
2. Attach a suitable lifting device to the cylinder.
RCPH10TLB586AAD 2
3. Disconnect and cap hydraulic tubes or hoses.
RCPH10TLB585AAD 3
4. Remove the snap ring and washer from the swing

tower to boom cylinder pin.
RCPH10TLB588AAD 4
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H.20.B / 12
5. Remove the pin.
RCPH10TLB584AAD 5
6. Remove the snap ring and washer from the upper

boom cylinder pin.
RCPH10TLB589AAD 6
7. Remove the pin.

8. Remove the cylinder from the boom arm.
RCPH10TLB778AAD 7
Next operation:
Cylinder - Disassemble - Boom cylinder (H.20.B)
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Cylinder - Disassemble - Boom cylinder

Prior operation:
Cylinder - Remove - Boom cylinder (H.20.B)
NOTE: Refer to the Cylinder - Exploded view - Boom cylinder (all models) (H.20.B) and Cylinder - Sectional
view - Boom cylinder (H.20.B) illustrations.
1. Clean the outside of the cylinder.
2. Fasten the tube (18) in a vise or other holding equip-
ment. Be careful to prevent damage to the tube (18).
3. Loosen and remove the lock screw (17) from the
gland (7) and tube (18).
4. Use the gland wrench CAS1456 to loosen and re-
move the gland (7) from the tube (18).
5. Pull the piston rod (1) straight out of the tube (18) to
prevent damage to the tube (18).
6. Fasten the piston rod (1) eye in a vise and put a
support below the piston rod (1) near the piston (14).
Use a shop cloth between the support and the piston
rod (1) to prevent damage.
7. Remove the bolt with hardened washer (11). Use the
torque multiplier tool CAS1039 for bolts that have a
high torque value.
8. Remove the piston (14) from the piston rod (1).
9. Remove the gland (7) from the piston rod (1).
10. Remove the seal (12), backup ring (13), wear ring
(15), and the piston ring (16) from the piston (14).
11. Remove the O-ring (10), backup ring (9), seal pro-
tection (4), piston rod seal (5), seal buffer (6), and
bushing (8) from the gland (7).
Next operation:
Cylinder - Overhaul - Boom cylinder (H.20.B)
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H.20.B / 14
Cylinder - Overhaul - Boom cylinder

Prior operation:
Cylinder - Disassemble (H.20.B)
1. Clean the piston (14), gland (7), piston rod (1), tube
(18), bolt with hardened washer (11) in a cleaning
solvent.
2. Discard the parts that were removed from the piston
(14) and the gland (7).
3. Illuminate the inside of the tube (18). Inspect the
inside of the tube (18) for deep grooves and other
damage. If there is damage to the tube (18), a new
tube (18) must be used.
4. Check to be sure that the piston rod (1) is straight. If
the piston rod (1) is not straight, install a new piston
rod (1).
5. Remove small scratches on the inside of the tube
(18) with emery cloth of medium grit. Use the emery
cloth with a rotary motion.
6. Inspect the bushings (2) in the piston rod (1) eye and
the closed end of the tube (18). Replace as required.
7. Inspect the gland (7) for rust and clean and remove
rust as required.
8. Inspect the gland end of the tube (18) for sharp edges
that will cut the gland O-ring and remove as required.
9. Inspect the piston (14) for damage and wear. If the
piston (14) is damaged or worn, a new piston (14)
must be used.
Next operation:
Cylinder - Assemble - Boom cylinder (H.20.B)
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H.20.B / 15
Cylinder - Assemble - Boom cylinder

Refer to illustration Cylinder - Exploded view (H.20.B) and Cylinder - Sectional view (H.20.B).
Prior operation:
1. Install the bushing (8) in the gland (7).

2. Install the buffer seal (6) in the gland (7). The side
of the buffer seal (6) with the lip must be toward the
small end of the gland (7).
3. Install the wide seal (5) in the gland (7). The wide
seal (5) is to be installed so that the lips of the wide
seal (5) are toward the small end of the gland (7).
The wide seal (5) can be difficult to install. Use the
tool shown on CAS1660.
4. Install a new wiper (4) in the gland (7). The lips of the
wiper (4) must be toward the large end of the gland
(7).
5. Install a new backup ring (9) in the groove on the
outside of the gland (7). If both sides of the backup
ring (9) are not flat, the side that is not flat must be
toward the small end of the gland (7).
6. Install the O-ring (10) next to the backup ring (9) in
the groove on the outside of the gland (7). The O-ring
(10) must be toward the small end of the gland (7).
7. Fasten the piston rod (1) eye in the vise.
8. Remove any marks and sharp edges on the chamfer
at the end of the piston rod (1).
9. Lubricate the bore of the gland (7) and the piston rod
(1) with clean oil.
10. Push the gland (7) onto the piston rod (1). If neces-
sary, use a soft hammer to drive the gland (7) onto
the piston rod (1).
11. Put a support below and near the end of the piston
rod (1). Use a shop cloth between the support and
the piston rod (1) to prevent damage to the piston
(14).
12. Put the piston (14) on the end of the piston rod (1).
13. Clean the threads on the end of the piston rod and
the threads of the bolt using Loctite cleaning sol-
vent. Allow to dry. Apply LOCTITE® 243 to the piston
rod threads 6.35 mm (0.25 in) from the open end of
the piston rod so that there is 12.7 mm (0.50 in) of
LOCTITE® 243 on the piston rod threads. Do not ap-
ply Loctite to the first 6.35 mm (0.25 in) of the piston
rod threads.
14. Install and tighten bolt with hardened washer (11).
A torque multiplier CAS1039 can be used to help
tighten the bolt to a torque value of:
• 580N and 580SN – 2160 - 2450 N·m (1593 -
1807 lb ft)
• 580SN WT and 590SN – 2830 - 3210 N·m
(2087 - 2368 lb ft)
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15. Install a new wear ring (15) in the groove in the center
of the piston (14).
16. Install a new seal (12) in the groove on the outside
end of the piston (14). The seal (12) must be in the
groove at the end of the piston (14) with the large
bore.
17. Install a backup ring (13) over the seal (12) on the
piston (14).
18. Install the piston ring (16) in the remaining groove in
the outside of the piston (14).
20. Lubricate the inside of the tube (18) and the piston
(14) with clean oil.
21. Push the piston (14) straight into the tube (18).
22. When the piston (14) is in the smooth part of the tube
(18), start the gland (7) into the tube (18).
23. Lubricate the O-ring (10) on the gland (7) with clean
oil.
24. Tighten the gland (1) to 135 - 542 N·m (100 - 400 lb
ft).
25. Confirm the tube (23) lock screw hole aligns with the
hole in the gland (1) after setting the torque.
Holes align:
• Install and tighten the lock screw (20) to a
torque value of 2.3 N·m (20 lb in).
Holes not aligned:
A. If necessary, tighten the gland (1) so the screw
hole on the tube (23) does not align with the
gland wrench holes on the face of the gland.
B. Use a No. 26 drill bit and drill a hole 11 mm
(0.43 in) deep measured from the outside of
the tube (23).
C. Install and tighten the lock screw (20) to a
torque of 2.3 N·m (20 lb in).
26. If equipped, install new O-rings on the hose fittings.
Lubricate the O-rings with clean oil. Install the hoses.
Next operation:
Cylinder - Install - Boom cylinder (H.20.B)
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Cylinder - Install - Boom cylinder

Prior operation:
1. Move the cylinder (1) into position in the boom arm

(2). Align the cylinder eyelet with the boom arm
opening.
RCPH10TLB778AAD 1
2. Insert the upper cylinder pin.
RCPH10TLB779AAD 2
3. Secure the pin in place with a retaining washer (1)

and a snap ring (2).
RCPH10TLB589AAD 3
4. Adjust the cylinder rod length until the cylinder rod

eyelet is aligned with the swing tower opening.
RCPH10TLB584AAD 4
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H.20.B / 18
5. Insert the pin.

6. Secure the pin in place with a retaining washer (1)
and a snap ring (2).
RCPH10TLB588AAD 5
7. Connect the previously disconnected hydraulic tubes

or hoses to the boom cylinder.
8. Remove the boom cylinder lifting device.
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Arm - Remove - Boom

Prior operation:
Arm - Remove - Dipper (H.25.B) or DIPPER Extension - Remove (H.25.F)
1. Support the boom arm.
RCPH10TLB777AAD 1
2. Identify, tag and disconnect all backhoe hydraulic

hoses.
3. Cap all open ports and hoses.
RCPH10TLB129AAD 2
4. Support the boom cylinder.
RCPH10TLB586AAD 3
5. Remove snap ring and shims from boom cylinder pin.
RCPH10TLB018AAD 4
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H.20.B / 20
6. Remove the boom cylinder pin.
RCPH10TLB584AAD 5
7. Support the boom cylinder on the boom arm.
RCPH10TLB101AAD 6
8. Attach a suitable lifting device to the boom arm as-

sembly.
RCPH10TLB777AAD 7
9. Remove the locking bolt (1) and retainer bracket (2).
RCPH10TLB100AAD 8
84390833 11/10/2010
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10. Remove the boom arm pin.
RCPH10TLB098AAD 9
11. Remove the boom arm from the machine.
Next operation:
Arm - Install - Boom (H.20.B)
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Arm - Install - Boom

Prior operation:
Arm - Remove - Boom (H.20.B)
1. Attach a suitable lifting device to the boom arm as-

sembly.
2. Align the boom arm assembly with the swing tower.
RCPH10TLB777AAD 1
3. Install the boom arm pin.
RCPH10TLB098AAD 2
4. Secure the boom arm pin with the locking bolt and
retainer bracket. Tighten to a torque of 301 - 407
N·m (222 - 300 lb ft).
RCPH10TLB100AAD 3
5. Align the boom cylinder rod eye with the swing tower
pin opening.
6. Insert the cylinder rod pin.
84390833 11/10/2010
H.20.B / 23
7. Secure the pin in place with shims and snap rings.
RCPH10TLB018AAD 4
8. Remove caps and plugs from the hydraulic hoses

and ports.
9. Connect the hydraulic hoses.
RCPH10TLB129AAD 5
Next operation:
Arm - Install (H.25.B) or DIPPER Extension - Install (H.25.F)
84390833 11/10/2010
H.20.B / 24
Index
BOOM Lift - 20.B

Arm - Exploded view - Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Arm - Install - Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Arm - Remove - Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cylinder - Assemble - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder - Disassemble - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cylinder - Exploded view - Boom cylinder (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder - Install - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cylinder - Overhaul - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Cylinder - Remove - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cylinder - Sectional view - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cylinder - Torque - Boom cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Relief valve - Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Relief valve - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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BOOM Swing - 20.D
580N
580SN WT
580SN
590SN
84390833 11/10/2010
H.20.D / 1
Contents
BOOM Swing - 20.D
TECHNICAL DATA
Cylinder
Torque - Swing cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Cylinder
Exploded view - Swing tower cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sectional view - Swing cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Swing tower
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Overview - 580N with mechanical linkage controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Overview - 580SN, 580SN WT, and 590SN with mechanical linkage controls . . . . . . . . . . . . . . . . . . . . . . 14
Overview - All models with pilot controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SERVICE
Relief valve
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cylinder
Remove - Swing cylinder (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Disassemble - Swing cylinders (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Overhaul - Swing cylinders (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Assemble - Swing cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Install - Swing cylinders (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Swing tower
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
84390833 11/10/2010
H.20.D / 2
HITCH AND WORKING TOOL - BOOM Swing
Cylinder - Torque - Swing cylinder



CAS1456
cylinders.
RCPH10TLB099ABL 1
CAS1660
RCPH10TLB098ABL 2
CAS1039
RCPH10TLB100ABL 3
84390833 11/10/2010
H.20.D / 3
Cylinder - Exploded view - Swing tower cylinder

(A) Swing tower cylinder (complete assembly)
(1) Gland
(2) Seal buffer
(3) Piston rod seal
(4) Seal protection
(5) Piston rod
(6) Snap ring
(7) Bushing
(9) Snap ring
(10) Bushing
(11) Backup ring
(12) O-ring
(13) Piston ring
(14) Gasket
(15) Oil seal
(16) Piston
(17) Cast iron oil seal
(19) Bushing
(22) Bushing
(23) Cylinder tube
(25) O-ring
(26) Backup ring
(27) Cap
84390833 11/10/2010
H.20.D / 4
RCPH10TLB003HAD 1
84390833 11/10/2010
H.20.D / 5
Cylinder - Sectional view - Swing cylinder

(1) Gland
(2) Seal buffer
(3) Piston rod seal
(4) Seal protection
(5) Piston rod
(6) Snap ring
(7) Bushing
(9) Snap ring
(10) Bushing
(11) Backup ring
(12) O-ring
(13) Piston ring
(14) Gasket
(15) Oil seal
(16) Piston
(17) Cast iron oil seal
(19) Bushing
(22) Bushing
(23) Cylinder tube
(25) O-ring
(26) Backup ring
(27) Cap
84390833 11/10/2010
H.20.D / 6
RCPH10TLB143GAL 1
84390833 11/10/2010
H.20.D / 7
Swing tower - Exploded view

The following component list is the same for all machine models with the exception of some of the hardware
dimensions.
(1) Swing tower body
(2) Swing tower lock pin
(3) Upper tower pin with lube fitting
(4) Shim
(5) Snap ring
(6) Boom bumper with hardware
(7) Boom cylinder pin
(8) Shim
(9) Snap ring
(10) Shim
(11) Pin retainer plate with hardware
(12) Boom to Tower Pin
(13) Snap ring
(14) Shim
(15) Swing cylinder pin
(16) Retainer bolt and washer
(17) Snap ring
(18) Shim
(19) Swing tower cylinder
(20) Spacer
(21) Bolt hardware
(22) Swing tower cylinder retaining bracket
(23) Snap ring
(24) Shim(s)
(25) Lower tower pin with lube fitting
(26) Swing tower washer
(27) Shim(s)
(28) Snap ring
(29) Shim(s)
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H.20.D / 8
RCPH10TLB002HAD 1
84390833 11/10/2010
H.20.D / 9
Swing tower - Sectional view

The following component list is the same for all machine models with the exception of some of the hardware
dimensions.
(1) Swing tower body
(2) Swing tower lock pin
(3) Upper tower pin with lube fitting
(4) Shim
(5) Snap ring
(6) Boom bumper with hardware
(7) Boom cylinder pin
(8) Shim
(9) Snap ring
(10) Shim
(11) Pin retainer plate with hardware
(12) Boom to Tower Pin
(13) Snap ring
(14) Shim
(15) Swing cylinder pin
(16) Retainer bolt and washer
(17) Snap ring
(18) Shim
(19) Swing tower cylinder (not shown)
(20) Spacer (not shown)
(21) Bolt hardware (not shown)
(22) Swing tower cylinder retaining bracket (not shown)
(23) Snap ring
(24) Shim(s)
(25) Lower tower pin with lube fitting
(26) Swing tower washer
(27) Shim(s)
(28) Snap ring
(29) Shim(s)
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RCPH10TLB006HAD 1
84390833 11/10/2010
H.20.D / 11
Swing tower - Overview - 580N with mechanical linkage controls

(1) Backhoe mechanical control valve
(2) Swing cushion valve
(3) Left-hand side swing cylinder
(4) Right-hand side swing cylinder
84390833 11/10/2010
H.20.D / 12
RCPH10TLB097GAL 1
84390833 11/10/2010
H.20.D / 13
Swing tower - Overview - 580SN, 580SN WT, and 590SN with

mechanical linkage controls
(A) Left-hand side rear view of components
(B) Right-hand side rear view of components
(C) Left-hand side front view of components
(2) Left-hand swing cylinder
(3) Right-hand swing cylinder
(4) Backhoe mechanical control valve
84390833 11/10/2010
H.20.D / 14
RCPH10TLB103GAL 1
84390833 11/10/2010
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Swing tower - Overview - All models with pilot controls

(1) Backhoe pilot control valve
(4) Right-hand swing cylinder
(5) Left-hand swing cylinder
84390833 11/10/2010
H.20.D / 16
RCPH10TLB008GAD 1
84390833 11/10/2010
H.20.D / 17
RCPH10TLB057GAL 1


Bar.
(H.20.D).
84390833 11/10/2010
H.20.D / 18

± 6.8 N·m (5 lb ft).
84390833 11/10/2010
H.20.D / 19
Cylinder - Remove - Swing cylinder (all models)

When disconnecting hydraulic components be prepared to cap and plug hoses and ports. Direct the flow of oil into a
suitable container.
1. Extend and support the backhoe boom. Turn the

engine off, remove the ignition key and release the
pressure in the hydraulic system.
2. Remove the swing cylinder hose clamps.
RCPH10TLB059AAD 1
3. Identify and tag the swing cylinder hoses.

4. Disconnect and cap the swing cylinder hydraulic
hoses.
RCPH10TLB061AAD 2
RCPH10TLB063AAD 3
84390833 11/10/2010
H.20.D / 20
5. Remove the swing tower’s hydraulic hose guard (1)

and hardware (2).
RCPH10TLB094AAD 4
6. Remove the snap ring (1) and washer (2).

7. Remove the pin.
RCPH10TLB090AAD 5
8. Compress piston rod into the cylinder.
RCPH10TLB054AAD 6
9. Remove the quick detach hose bracket.
RCPH10TLB057AAD 7
84390833 11/10/2010
H.20.D / 21
10. Remove the swing cylinder(s) top support retaining

bracket and hardware.
NOTE: For easier access to the swing cylinder(s); identify,
tag and disconnect the hydraulic hoses from the control
valve.
NOTE: Record location and number of shims from the top
and bottom of the cylinder .
RCPH10TLB069AAD 8
RCPH10TLB055AAD 9
11. Remove the cylinder.
RCPH10TLB051AAD 10
Next operation:
Cylinder - Disassemble - Swing cylinders (all models) (H.20.D)
84390833 11/10/2010
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Cylinder - Disassemble - Swing cylinders (all models)

Prior operation:
Cylinder - Remove - Swing cylinder (all models) (H.20.D)
NOTE: Refer to illustrations Cylinder - Exploded view - Swing tower cylinder (H.20.D) and Cylinder - Sectional
view - Swing cylinder (H.20.D).
3. Remove the lock screw (20) from the gland (1) and
tube (23).
4. Use the gland wrench CAS1456 to remove the gland
(1) from the tube (23).
rod (5) to prevent damage to the piston rod (5).
7. Remove the bolt with hardened washer (18). If nec-
essary use tool CAS1039.
10. Remove the wear ring (15), seal (17), backup ring
(14), and piston ring (13) from the piston (16).
11. Remove the O-ring (12), backup ring (11), wiper (3),
wide seal (4), buffer seal (2), and bushing (10) from
the gland (1).
12. Remove the end cap lock screw (24).
13. Remove the end cap (13) from the tube (23).
14. Remove the backup ring (26) and O-ring (25) from
the end cap (27).
Next operation:
Cylinder - Overhaul - Swing cylinders (all models) (H.20.D)
84390833 11/10/2010
H.20.D / 23
Cylinder - Overhaul - Swing cylinders (all models)

Prior operation:
Cylinder - Disassemble - Swing cylinders (all models) (H.20.D)
(23), bolt with hardened washer (18) in cleaning sol-
vent. Make sure the orifice in the piston (16) is open.
(16), gland (1) and the end cap (27).
rod (5).
5. Remove small scratches on the piston rod (5) or in-
side the tube (23) with emery cloth of medium grit.
Use the emery cloth with a rotary motion.
6. Inspect the bushing (7) and snap rings (6): (9) in the
piston rod (5) eye and bushings (19): (22) on the
trunnions on the tube (23), replace as required.
7. Inspect the gland (1). Clean and remove rust as re-
quired.
that will cut the gland O-ring (12), remove as re-
quired.
Next operation:
Cylinder - Assemble - Swing cylinders (H.20.D)
84390833 11/10/2010
H.20.D / 24
Cylinder - Assemble - Swing cylinders
Prior operation:
Cylinder - Overhaul - Swing cylinders (all models) (H.20.D)
NOTE: If a new gland (1) is being installed, put the part number of the cylinder on the new gland.
3. Install the wide seal (4) in the gland. The wide seal
(4) is to be installed so that the lips of the wide seal
(4) are toward the small end of the gland (1). The
wide seal (4) can be difficult to install. If necessary
use tool CAS1039.
(1).
6. Install the O-ring (12) next to the backup ring (11) in
the groove on the outside of the gland (1). The O-ring
7. Fasten the piston rod (5) eye in the vise.
8. Lubricate the bore of the gland (1) with clean oil.
the piston rod (5).
the piston rod (5) to prevent damage to the piston
(16).
rod threads.
13. Install and tighten the bolt (18) to a torque value be-
tween 810 - 925 N·m (597 - 682 lb ft). A torque mul-
tiplier tool CAS1039 can be used to tighten the bolt
within the torque specifications.
14. Install a new piston ring (13) in the groove at the bolt
end of the piston (16).
15. Install a new wear ring (15) in the center grove on the
outside of the piston (16).
outside of the piston (16).
84390833 11/10/2010
H.20.D / 25
17. Install a new seal (17) on top of the backup ring (14)
on the outside of the piston (16).
19. Install a new backup ring (26) and O-ring (25) in the
groove on the outside of the end cap (23).
20. Lubricate the O-ring (25) on the end cap (27) with
clean oil.
21. Install the end cap (27) in the tube (23).
22. Install and tighten the lock screw (24) to a torque of
2.3 N·m (20 lb in).
(16) with clean oil.
24. Use a piston ring compression tool to hold the new
wear ring (15) in place.
25. Push the tube (23) straight onto the piston (16).
26. Start the tube (23) onto the piston rod assembly.
Push the tube onto the piston rod assembly until the
compression tool is pushed off the piston rod assem-
bly. Be careful not to damage the wear ring (15) and
seal (17).
oil.
ft).
Holes align:
Holes not aligned:
the tube (23).
Next operation:
Cylinder - Install - Swing cylinders (all models) (H.20.D)
84390833 11/10/2010
H.20.D / 26
Cylinder - Install - Swing cylinders (all models)

Prior operation:
Cylinder - Assemble - Swing cylinders (H.20.D)
1. Position the swing cylinder on the machine.

NOTE: Replicate the original location and number of shims
on the cylinder.
RCPH10TLB051AAD 1
2. Attach cylinder hoses and remove the identification

tags.
3. Secure the hoses to the cylinder with clamps.
RCPH10TLB059AAD 2
4. Extend and align the cylinder rod eyelet with the

swing tower opening.
RCPH10TLB054AAD 3
84390833 11/10/2010
H.20.D / 27
5. Install the swing cylinder pin. Secure the pin with a

snap ring (1) and washer (2).
RCPH10TLB090AAD 4
6. Install the swing tower’s hydraulic hose guard (1) and

hardware (2).
RCPH10TLB094AAD 5
7. Position the cylinder top support retaining bracket (1)

over the swing cylinder (2).
RCPH10TLB055AAD 6
8. Tighten the bolt hardware to a torque of 410 - 455

N·m (302 - 336 lb ft).
RCPH10TLB069AAD 7
84390833 11/10/2010
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9. Secure the quick detach hose bracket.
RCPH10TLB057AAD 8
10. Connect the hydraulic hoses to the control valve. Re-

move identification tags.
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Swing tower - Remove

When removing the complete boom assembly as one unit (boom, dipper and tool attachment), use the prior operation
procedure listed with additional support provided to the dipper and tool attachment.
Prior operation:
Arm - Remove - Boom (H.20.B)
1. Remove the hose guard.
RCPH10TLB094AAD 1
2. From underneath the swing tower, remove the bolt

(1) and washer (2) from both swing cylinder pins.
RCPH10TLB776AAD 2
3. Use a suitable driver to remove both swing cylinder

pins.
RCPH10TLB088AAD 3
84390833 11/10/2010
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4. Remove the boom lock pin’s (3) snap ring (1) and
washer (2).
RCPH10TLB095AAD 4
5. Remove the boom lock pin (1) and latch arm (2).
RCPH10TLB093AAD 5
6. Attach a suitable lifting device to the swing tower.

NOTE: If required install the boom arm pins on the swing
tower for attachment points.
RCPH10TLB081AAD 6
NOTE: A combination of shims and washers are used to close the spacing between the swing tower and the machine.
The location, orientation and size of the shims and washers are critical to the smooth operation of the swing tower.
Record the location and orientation before removing from the assembly.
7. Remove the snap ring (1) and shims (2) from the
swing tower’s lower pin.
RCPH10TLB017AAD 7
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8. Use a suitable driver (1) to remove the lower pin (2).
RCPH10TLB783AAD 8
RCPH10TLB079AAD 9
9. Remove the lubrication fitting (1), snap ring (2) and

shim(s) (3) from the swing tower’s upper pin.
RCPH10TLB086AAD 10
10. Drive the upper pin out of the assembly.
RCPH10TLB073AAD 11
Record the location and orientation before removing from the assembly.
84390833 11/10/2010
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11. Remove the shims and washers from the lower pin
locations on the swing tower.
RCPH10TLB072AAD 12
RCPH10TLB071AAD 13
12. Remove the swing tower from the frame.
RCPH10TLB070AAD 14
Next operation:
Swing tower - Install (H.20.D)
84390833 11/10/2010
H.20.D / 33
Swing tower - Install

Prior operation:
Swing tower - Remove (H.20.D)
1. On the lower and upper swing tower pins, install a

flat washer(s) and a snap ring to the end without the
lubrication fitting.
2. Move the swing tower into position on the machine.
RCPH10TLB081AAD 1
Place the washers and shims in their original position.
3. On the lower part of the swing tower frame make sure
that the washer with the tab is installed on underside
of the lower top frame plate. The tab must engage
the notch on the swing tower.
RCPH10TLB071AAD 2
4. Position the flat washers and shims in their original

position on the topside of the lower bottom frame
plate.
RCPH10TLB072AAD 3
NOTE: Install pins until the retaining washers rest on the swing tower frame.
5. Install the top swing tower pin with the lubrication
point facing downward.
84390833 11/10/2010
H.20.D / 34
6. Install the bottom swing tower pin with the lubrication

fitting upward.
RCPH10TLB017AAD 4
7. Install the remaining snap ring (2) and shim(s) (1) to

the swing tower’s upper and lower pins.
RCPH10TLB086AAD 5
8. Install the boom lock pin (1) and boom latch arm (2).
RCPH10TLB093AAD 6
9. Install the snap ring (1) and washer (2) on the boom
lock pin (3).
RCPH10TLB095AAD 7
84390833 11/10/2010
H.20.D / 35
10. Move the swing cylinders as necessary to align the

rod eyes with the mounting holes in the swing tower.
11. Install the swing cylinder pins into the rod eyes of the
swing cylinders.
RCPH10TLB054AAD 8
12. From underneath the swing tower, install the washer

(2) and bolt (1).
RCPH10TLB776AAD 9
13. Secure the hose guard (1) in place on the swing

tower with bolts (2).
RCPH10TLB094AAD 10
Next operation:
Arm - Install - Boom (H.20.B)
The procedure will be the same even if the boom assembly was removed as one unit (boom, dipper and tool attach-
ment).
84390833 11/10/2010
H.20.D / 36
Index
BOOM Swing - 20.D

Cylinder - Assemble - Swing cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cylinder - Disassemble - Swing cylinders (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Cylinder - Exploded view - Swing tower cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder - Install - Swing cylinders (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cylinder - Overhaul - Swing cylinders (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cylinder - Remove - Swing cylinder (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cylinder - Sectional view - Swing cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cylinder - Torque - Swing cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Swing tower - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Swing tower - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Swing tower - Overview - 580SN, 580SN WT, and 590SN with mechanical linkage controls . . . . . . . . . . . . . . . . . 14
Swing tower - Overview - All models with pilot controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Swing tower - Overview - 580N with mechanical linkage controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Swing tower - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Swing tower - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
84390833 11/10/2010
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84390833 11/10/2010
H.20.D / 38
DIPPER Lift - 25.B
580N
580SN WT
580SN
590SN
84390833 11/10/2010
H.25.B / 1
Contents
DIPPER Lift - 25.B
TECHNICAL DATA
Cylinder
Torque - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Cylinder
Exploded view - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Sectional view - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Arm
Exploded view - Dipper and bucket (580N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exploded view - Dipper and bucket (580SN and 580SN-WT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Exploded view - Dipper and bucket (590SN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SERVICE
Relief valve
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cylinder
Remove - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Disassemble - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Overhaul - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Assemble - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Install - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Arm
Remove - Dipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
84390833 11/10/2010
H.25.B / 2
HITCH AND WORKING TOOL - DIPPER Lift
Cylinder - Torque - Dipper cylinder

580N and 580SN

580SN WT and 590SN


CAS1456
cylinders.
RCPH10TLB099ABL 1
CAS1660
RCPH10TLB098ABL 2
CAS1039
RCPH10TLB100ABL 3
84390833 11/10/2010
H.25.B / 3
Cylinder - Exploded view - Dipper cylinder

(A) Dipper cylinder (complete assembly).
(1) Piston rod
(2) Seal protection
(3) Piston rod seal
(4) Seal buffer
(5) Bushing
(6) Gland
(7) Back up ring
(8) O-ring
(9) Piston
(10) Piston ring
(11) Backup ring
(12) Wear ring
(15) Cylinder tube
84390833 11/10/2010
H.25.B / 4
RCPH10TLB004HAD 1
84390833 11/10/2010
H.25.B / 5
Cylinder - Sectional view - Dipper cylinder

(A) Dipper cylinder (complete assembly).
(1) Piston rod
(2) Seal protection
(3) Piston rod seal
(4) Seal buffer
(5) Bushing
(6) Gland
(7) Back up ring
(8) O-ring
(9) Piston
(10) Piston ring
(11) Backup ring
(12) Wear ring
(15) Cylinder tube
84390833 11/10/2010
H.25.B / 6
RCPH10TLB007GAD 1
84390833 11/10/2010
H.25.B / 7
Arm - Exploded view - Dipper and bucket (580N)
RCPH10TLB117GAL 1
84390833 11/10/2010
H.25.B / 8
Arm - Exploded view - Dipper and bucket (580SN and 580SN-WT)
RCPH10TLB118GAL 1
84390833 11/10/2010
H.25.B / 9
Arm - Exploded view - Dipper and bucket (590SN)
RCPH10TLB110GAL 1
84390833 11/10/2010
H.25.B / 10
RCPH10TLB057GAL 1


Bar.
(H.25.B).
84390833 11/10/2010
H.25.B / 11

± 6.8 N·m (5 lb ft).
84390833 11/10/2010
H.25.B / 12
Cylinder - Remove - Dipper cylinder

Be prepared to cap or plug hydraulic tubes, hoses, or ports.
The dipper removal procedure is the same for standard dipper and Extendahoe models.
Prior operation:
Cylinder - Remove - Boom cylinder (H.20.B)
1. Remove cylinder tube clamps.
RCPH10TLB576AAD 1
2. Remove the cylinder hydraulic tubes.
RCPH10TLB577AAD 2
RCPH10TLB579AAD 3
84390833 11/10/2010
H.25.B / 13
3. Cap or plug hydraulic tubes and hoses.
RCPH10TLB572AAD 4
4. Attach a suitable lifting device to the cylinder.
RCPH10TLB571AAD 5
5. Remove snap ring and washer from the dipper cylin-

der and arm connection.
6. Remove the dipper cylinder pin.
RCPH10TLB581AAD 6
7. Remove the snap ring and washer from the dipper

cylinder boom arm connection.
8. Remove the dipper cylinder pin.
RCPH10TLB580AAD 7
84390833 11/10/2010
H.25.B / 14
9. Remove the cylinder from the boom arm.
RCPH10TLB569AAD 8
Next operation:
Cylinder - Disassemble - Dipper cylinder (H.25.B)
84390833 11/10/2010
H.25.B / 15
Cylinder - Disassemble - Dipper cylinder

Prior operation:
Cylinder - Remove - Dipper cylinder (H.25.B)
NOTE: Refer to illustrations Cylinder - Exploded view - Dipper cylinder (H.25.B) and Cylinder - Sectional view -
Dipper cylinder (H.25.B).
3. Remove the lock screw (14) from the gland (6) and
tube (15).
4. Use the gland wrench CAS1456 to remove the gland
(6) from the tube (15).
rod (1) to prevent damage to the piston rod (1).
7. Remove the bolt with hardened washer (13). If nec-
essary use tool CAS1039.
10. Remove the wear ring (12), backup ring (11), and
piston ring (10) from the piston (14).
11. Remove the O-ring (8), backup ring (7), wiper (2),
wide seal (3), buffer seal (4), and bushing (5) from
the gland (6).
Next operation:
Cylinder - Overhaul - Dipper cylinder (H.25.B)
84390833 11/10/2010
H.25.B / 16
Cylinder - Overhaul - Dipper cylinder

Prior operation:
Cylinder - Disassemble - Dipper cylinder (H.25.B)
NOTE: Refer to illustrations Cylinder - Exploded view (H.25.B) and Cylinder - Sectional view (H.25.B).
(15), bolt with hardened washer (13) in a cleaning
solvent.
(1) and the gland (6).
rod (1).
5. Remove small scratches on the inside of the tube
(15) with emery cloth of medium grit. Use the emery
cloth with a rotary motion.
6. Inspect the bushings in the piston rod (1) eye and the
closed end of the tube (15). Replace as required.
7. Inspect the gland (6) for rust and clean and remove
rust as required.
that will cut the gland O-ring and remove as required.
9. Inspect the piston (9) for damage and wear. If the
piston (9) is damaged or worn, a new piston (9) must
be used.
Next operation:
Cylinder - Assemble - Dipper cylinder (H.25.B)
84390833 11/10/2010
H.25.B / 17
Cylinder - Assemble - Dipper cylinder
Prior operation:
Cylinder - Overhaul - Dipper cylinder (H.25.B)
NOTE: Refer to illustrations Cylinder - Exploded view - Dipper cylinder (H.25.B) and Cylinder - Sectional view -
Dipper cylinder (H.25.B).
3. Install the wide seal (3) in the gland (6). The wide
seal (3) is to be installed so that the lips of the wide
seal (3) are toward the small end of the gland (6).
The wide seal (3) can be difficult to install. Use tool
CAS1660.
(2).
6. Install the O-ring (8) next to the backup ring (7) in the
groove on the outside of the gland (6). The O-ring
7. Secure the piston rod (1) eye in the vise.
8. Lubricate the bore of the gland (6) and the piston rod
(1) with clean oil.
the piston rod (1).
the piston rod (1) to prevent damage to the piston (9).
rod threads.
13. Install and tighten bolt with hardened washer (13).
A torque multiplier CAS1039 can be used to help
tighten the bolt to a torque value of:
• 580N and 580SN – 2160 - 2450 N·m (1593 -
1807 lb ft)
• 580SN WT and 590SN – 2830 - 3210 N·m
(2087 - 2368 lb ft)
14. Install a new wear ring (12) in the groove in the center
of the piston (9).
84390833 11/10/2010
H.25.B / 18
15. Install a backup ring (11) over the seal (12) on the
piston (9).
16. Install the piston ring (10) in the remaining groove in
the outside of the piston (9).
(9) with clean oil.
19. Push the piston (9) straight into the tube (15).
20. When the piston (9) is in the smooth part of the tube
(15), start the gland (6) into the tube (15).
oil.
ft).
Holes align:
Holes not aligned:
the tube (23).
24. If equipped, install new O-rings on the hose fittings.
Lubricate the O-rings with clean oil. Install the hoses.
Next operation:
Cylinder - Install - Dipper cylinder (H.25.B)
84390833 11/10/2010
H.25.B / 19
Cylinder - Install - Dipper cylinder

The dipper install procedure is the same for standard dipper and Extendahoe models.
Prior operation:
Cylinder - Assemble - Dipper cylinder (H.25.B)
1. Position the cylinder inside the boom arm.

2. Install the cylinder pin for the boom to dipper cylinder
connection.
RCPH10TLB569AAD 1
3. Secure the pin with a washer and snap ring.

4. Adjust the cylinder rod and install the cylinder pin for
the dipper arm to cylinder connection.
RCPH10TLB580AAD 2
5. Secure with a washer and snap ring.
RCPH10TLB581AAD 3
84390833 11/10/2010
H.25.B / 20
6. Connect the cylinder hydraulic tubes.
RCPH10TLB577AAD 4
RCPH10TLB579AAD 5
7. Secure the cylinder tubes with clamps.
RCPH10TLB576AAD 6
8. Connect hydraulic hoses.
RCPH10TLB572AAD 7
Next operation:
Cylinder - Install - Boom cylinder (H.20.B)
84390833 11/10/2010
H.25.B / 21
Arm - Remove - Dipper

Be prepared to cap or plug hydraulic hoses and tubes.
1. Remove the tool attachment from the dipper arm.

2. Provide adequate support to the boom arm and tilt
the dipper arm so the dipper cylinder pin is exposed.
RCPH10TLB781AAD 1
3. Use the backhoe controls to release the pressure in

the hydraulic system.
4. Remove the hydraulic hose clamps.
RCPH10TLB784AAD 2
5. Identify and tag hydraulic hoses. Disconnect and cap

hoses.
6. Remove auxiliary hose mounting brackets.
RCPH10TLB117AAD 3
84390833 11/10/2010
H.25.B / 22
7. Attach a suitable lifting device to the dipper cylinder.
RCPH10TLB116AAD 4
8. Remove the snap ring and washers from the dipper

cylinder pin.
RCPH10TLB113AAD 5
9. Remove the cylinder pin.
RCPH10TLB111AAD 6
10. Lower the cylinder into the boom arm.
RCPH10TLB110AAD 7
84390833 11/10/2010
H.25.B / 23
11. Attach a suitable lifting device to the dipper arm as-

sembly.
RCPH10TLB109AAD 8
12. Remove the bolt and securing pin from the boom and
dipper arm connection.
RCPH10TLB118AAD 9
13. Remove the pin.

NOTE: If applicable, record the number and location of any
shims that may be present.
RCPH10TLB782AAD 10
14. Remove the dipper arm assembly.
RCPH10TLB105AAD 11
84390833 11/10/2010
H.25.B / 24
Arm - Install
1. Attach a suitable lifting device to the dipper arm as-
sembly.
RCPH10TLB105AAD 1
2. Align the dipper arm and boom arm pin openings.

NOTICE: Use caution not to damage hydraulic hoses,
tubes, or the dipper cylinder during the placement of the
dipper arm.
RCPH10TLB109AAD 2
3. Install the boom and dipper arm securing pin.

NOTE: If applicable install any shims that were present
during the removal process.
RCPH10TLB782AAD 3
4. Secure the pin in place with the bolt. Tighten to a

torque between 425 - 575 N·m (313 - 424 lb ft).
RCPH10TLB118AAD 4
84390833 11/10/2010
H.25.B / 25
5. Attach a suitable lifting device to the dipper cylinder.

Align the cylinder rod eye with the boom arm.
RCPH10TLB110AAD 5
6. Install the cylinder pin.
RCPH10TLB111AAD 6
7. Secure the pin with a snap ring and washers.
RCPH10TLB113AAD 7
8. Attach the auxiliary hose mounting brackets.
RCPH10TLB117AAD 8
9. Identify and connect the hydraulic hoses.
84390833 11/10/2010
H.25.B / 26
10. Secure the hydraulic hose with the clamp.
RCPH10TLB784AAD 9
84390833 11/10/2010
H.25.B / 27
Index
DIPPER Lift - 25.B

Arm - Exploded view - Dipper and bucket (580N) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Arm - Exploded view - Dipper and bucket (580SN and 580SN-WT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Arm - Exploded view - Dipper and bucket (590SN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Arm - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Arm - Remove - Dipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cylinder - Assemble - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cylinder - Disassemble - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder - Exploded view - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder - Install - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Cylinder - Overhaul - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cylinder - Remove - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cylinder - Sectional view - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cylinder - Torque - Dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
84390833 11/10/2010
H.25.B / 28
DIPPER Extension - 25.F
580N
580SN WT
580SN
590SN
84390833 11/10/2010
H.25.F / 1
Contents
TECHNICAL DATA
Cylinder
Torque - Extendable dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
DIPPER Extension
Exploded view - Extendable dipper installation - 580N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Exploded view - Extendable dipper installation - 580SN, 580SN-WT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Exploded view - Extendable dipper installation - 590SN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cylinder
Exploded view - Extendable dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sectional view - Extendable dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SERVICE
DIPPER Extension
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Replace - Wear plates - extendable dipper - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Replace - Wear plates - extendable dipper - 580SN, 580SN-WT, 590SN . . . . . . . . . . . . . . . . . . . . . . . . . . 15
84390833 11/10/2010
H.25.F / 2
HITCH AND WORKING TOOL - DIPPER Extension
Cylinder - Torque - Extendable dipper cylinder



CAS1456
cylinders.
RCPH10TLB099ABL 1
CAS1660
RCPH10TLB098ABL 2
CAS1039
RCPH10TLB100ABL 3
84390833 11/10/2010
H.25.F / 3
DIPPER Extension - Exploded view - Extendable dipper installation

- 580N
RCPH10TLB126GAL 1
84390833 11/10/2010
H.25.F / 4

- 580SN, 580SN-WT
RCPH10TLB127GAL 1
84390833 11/10/2010
H.25.F / 5

- 590SN
RCPH10TLB119GAL 1
84390833 11/10/2010
H.25.F / 6
84390833 11/10/2010
H.25.F / 7
Cylinder - Exploded view - Extendable dipper cylinder

(A) Extendable dipper cylinder (complete assembly).
(1) Piston rod
(2) Bushing
(4) Seal protection
(5) Piston rod seal
(6) Seal buffer
(7) Gland
(8) Bushing
(9) Backup ring
(10) O-ring
(11) Piston
(12) O-ring
(13) Backup ring
(14) Wear ring
(17) Cylinder tube
(19) Busing
84390833 11/10/2010
H.25.F / 8
RCPH10TLB005HAD 1
84390833 11/10/2010
H.25.F / 9
Cylinder - Sectional view - Extendable dipper cylinder

(1) Piston rod
(2) Bushing
(4) Seal protection
(5) Piston rod seal
(6) Seal buffer
(7) Gland
(8) Bushing
(9) Backup ring
(10) O-ring
(11) Piston
(12) O-ring
(13) Backup ring
(14) Wear ring
(17) Cylinder tube
(19) Busing
84390833 11/10/2010
H.25.F / 10
RCPH10TLB007GAD 1
84390833 11/10/2010
H.25.F / 11
DIPPER Extension - Remove

1. Start the engine and run the engine at 1000 RPM.
Put the bucket in position so that the bucket teeth
are just off the floor and below the pivot pin for the
bucket. Stop the engine.
2. Remove the snap ring and the flat washer(s) from
one end of the pivot pin for the bucket.
3. Remove the pivot pin for the bucket.
4. Start the engine and run the engine at 1000 RPM.
Move the backhoe as necessary to disengage the
coupler from the bucket. Move the bucket out of the
way.
5. Completely extend the dipper and raise or lower the
boom so that the end of the dipper is approximately
1 m (3 ft) above the floor.
6. Retract the bucket cylinder. Stop the engine.
7. Put a block under the bucket cylinder to hold the
bucket cylinder when the pivot pin is removed from
the bottom ends of the guide links.
8. Disconnect the bucket cylinder hoses at the connec-
tions inside the upper end of the boom.
9. Remove the snap ring, the washer(s), and the
spacer(s) from one end of the pivot pin for the bottom
ends of the guide links. Drive the pivot pin out of the
guide links and the dipper extension. Record the
number and locations of any washers or spacers on
the pivot pin so that these parts can be returned to
the correct locations during installation.
10. Install acceptable lifting equipment to hold the dip-
per extension when the dipper extension is removed
from the dipper.
11. Insert a bar through the hole for the pivot pin for the
bucket. Use the bar to pull the dipper extension from
the dipper.
Next operation:
DIPPER Extension - Install (H.25.F)
84390833 11/10/2010
H.25.F / 12
DIPPER Extension - Install

Prior operation:
DIPPER Extension - Remove (H.25.F)
1. Put the dipper extension into position on the dipper.

Push the dipper extension onto the dipper until the
rod eye of the extension cylinder is aligned with the
hole for the pivot pin for the bottom ends of the guide
links.
2. Put the guide links into position and install the pivot
pin through the guide links, the dipper extension,
and the rod eye. Make sure that the washer(s) and
spacer(s) which were removed are installed in the
correct locations.
3. Install the snap ring on the pivot pin.
4. Connect the bucket cylinder hoses at the connec-
tions inside the upper end of the boom.
5. Remove the block from under the bucket cylinder.
6. Put the bucket into position. Start the engine and run
the engine at 1000 RPM. Move the backhoe as nec-
essary to engage the bucket with the coupler. Then
move the bucket as necessary so that the pivot pin
can be installed. Stop the engine.
7. Install the pivot pin for the bucket.
8. Install the flat washer(s) and the snap ring to fasten
the pivot pin.
9. Use molydisulfide grease to lubricate all pivot pins.
10. Run the engine at 1000 RPM. Slowly operate the
bucket, dipper, dipper extension, and boom cylinders
through four complete cycles to remove any air from
the circuits.
84390833 11/10/2010
H.25.F / 13
DIPPER Extension - Replace - Wear plates - extendable dipper -

580N only
1. Remove the dipper extension according to the in-
structions in this section.
2. On 580N machines only, plastic pins are used to hold
the wear plates and the shims in position during as-
sembly. Usually, these pins wear away during op-
eration. Remove any remaining plastic pins. Then
remove the wear plates and the shims.
3. Remove the grease from the sides and the bottom
of the dipper and from the inside of the dipper exten-
sion.
4. Select shims for the side wear plates so that the total
distance from one wear surface to the other is 146 -
147 mm (5.75 - 5.79 in). The wear surface of each
side wear plate must be even with or up to 0.8 mm
(0.031 in) beyond the rails on the dipper.
5. Use new plastic pins to install the side wear plates
and shims.
6. Use new plastic pins to install the top and bottom
wear plates.
7. Apply molydisulfide grease to the rails on the dipper.
8. Install the dipper extension according to the instruc-
tions in this section.
84390833 11/10/2010
H.25.F / 14
DIPPER Extension - Replace - Wear plates - extendable dipper -

580SN, 580SN-WT, 590SN
1. Remove the dipper extension according to the in-
structions in this section.
2. Remove the bolts, the washers, the wear plates, and
the shims.
3. Remove the grease from the sides and the bottom
of the dipper and from the inside of the dipper exten-
sion.
4. Select shims for the side wear plates so that the to-
tal distance from one wear surface to the other is
146 - 147 mm (5.75 - 5.79 in). The wear surface
of each wear plate must be even with or up to 0.08
mm (0.003 in) beyond the rails on the dipper.
5. Install the shim(s), the side wear plates, the stepped
washers, and the bolts.
NOTE: On 590 Super N machines only, 9.5 mm (0.374 in)
flat washers are used in addition to the stepped washers.
Use a 9.5 mm (0.374 in) flat washer only when there is no
more than one shim installed under that side wear plate.
6. Tighten the bolts to a torque of 70.5 - 77.3 N·m (52 -
57 lb ft).
7. Select shims for the top and bottom wear plates so
that the total distance from one wear surface to the
other is 234 - 235 mm (9.21 - 9.25 in).The wear sur-
face of each wear plate must be even with or up to
0.8 mm (0.031 in) beyond the rails on the dipper.
8. Install the shim(s), the side wear plates, the stepped
washers, and the bolts.
NOTE: On 590 Super N machines only, 9.5 mm (0.374 in)
flat washers are used in addition to the stepped washers.
Use a 9.5 mm (0.374 in) flat washer only when there are
no more than three shims installed under that top or bottom
wear plate.
9. Tighten the cap screws to a torque of 70.5 - 77.3 N·m
(52 - 57 lb ft).
10. Apply molydisulfide grease to the rails on the dipper.
11. Install the dipper extension according to the instruc-
84390833 11/10/2010
H.25.F / 15
Index

Cylinder - Exploded view - Extendable dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder - Sectional view - Extendable dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cylinder - Torque - Extendable dipper cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DIPPER Extension - Exploded view - Extendable dipper installation - 580N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DIPPER Extension - Exploded view - Extendable dipper installation - 580SN, 580SN-WT . . . . . . . . . . . . . . . . . . . . 5
DIPPER Extension - Exploded view - Extendable dipper installation - 590SN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DIPPER Extension - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
DIPPER Extension - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
DIPPER Extension - Replace - Wear plates - extendable dipper - 580N only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
DIPPER Extension - Replace - Wear plates - extendable dipper - 580SN, 580SN-WT, 590SN . . . . . . . . . . . . . . . 15
84390833 11/10/2010
H.25.F / 16
ARM TOOL ATTACHMENT Tilt - 30.C
580N
580SN WT
580SN
590SN
84390833 11/10/2010
H.30.C / 1
Contents
TECHNICAL DATA
Cylinder
Torque - Arm tool attachment cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Cylinder
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE
Relief valve
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cylinder
Remove - Arm tool attachment cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
84390833 11/10/2010
H.30.C / 2
HITCH AND WORKING TOOL - ARM TOOL ATTACHMENT Tilt
Cylinder - Torque - Arm tool attachment cylinder



CAS1456
cylinders.
RCPH10TLB099ABL 1
CAS1660
RCPH10TLB098ABL 2
CAS1039
RCPH10TLB100ABL 3
84390833 11/10/2010
H.30.C / 3
Cylinder - Exploded view
RCPH10TLB004HAD 1
84390833 11/10/2010
H.30.C / 4
RCPH10TLB057GAL 1


Bar.
(H.30.C).
84390833 11/10/2010
H.30.C / 5

± 6.8 N·m (5 lb ft).
84390833 11/10/2010
H.30.C / 6
Cylinder - Remove - Arm tool attachment cylinder

1. Extend the boom and dipper, resting the tool on the
ground.
RCPH10TLB277AAF 1
2. Attach a suitable lifting device to the arm tool cylinder.
RCPH10TLB620AAD 2
3. Remove the snap ring and washer from the cylinder

pin.
RCPH10TLB622AAD 3
4. Remove the pin (1) and spacers (2).
RCPH10TLB621AAD 4
84390833 11/10/2010
H.30.C / 7
5. Remove the hose clamp.

6. Identify and tag hydraulic hoses.
7. Disconnect and cap hydraulic hoses and tubes.
RCPH10TLB784AAD 5
8. Remove the snap ring and washer.
RCPH10TLB611AAD 6
9. Remove the cylinder pin.
RCPH10TLB610AAD 7
10. Remove the cylinder from the dipper arm.
RCPH10TLB608AAD 8
Next operation:
Cylinder - Install (H.30.C)
84390833 11/10/2010
H.30.C / 8
Cylinder - Install
1. Position the cylinder inside the dipper arm.
RCPH10TLB608AAD 1
2. Install the cylinder pin.
RCPH10TLB610AAD 2
3. Secure the pin with a snap ring and washer.

4. Connect hydraulic hoses and tubes.
RCPH10TLB611AAD 3
5. Secure hoses with the hose clamp.
RCPH10TLB784AAD 4
6. If necessary adjust the cylinder length to align the

piston rod eye with the arm tool bracket.
84390833 11/10/2010
H.30.C / 9
7. Install the pin (1) and spacers (2).
RCPH10TLB621AAD 5
8. Secure the pin with a washer and snap ring.
RCPH10TLB622AAD 6
84390833 11/10/2010
H.30.C / 10
Index

Cylinder - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cylinder - Remove - Arm tool attachment cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cylinder - Torque - Arm tool attachment cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Relief valve - Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Relief valve - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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H.30.C / 11
DIGGING Non-articulated digging tools - 20.B
580N
580SN WT
580SN
590SN
84390833 11/10/2010
J.20.B / 1
Contents
TECHNICAL DATA
Bucket
General specification - Weld specifications for standard bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FUNCTIONAL DATA
DIGGING Non-articulated digging tools
Exploded view - Adjustment for return to dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Exploded view - Antirollback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Exploded view - Loader lift bucket control - 580SN-WT only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Exploded view - Loader lift bucket control - N and SN machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exploded view - Loader frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Exploded view - Bucket frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Exploded view - Lift cylinder hydraulic installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Exploded view - Bucket cylinder hydraulic installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exploded view - Clam cylinder circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exploded view - Clam cylinder hydraulic installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Exploded view - Antirollback linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Bucket
Drawing - Boom latch mechanical linkage machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Drawing - Boom latch pilot controlled machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Exploded view - Backhoe auxiliary control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Drawing - Bucket teeth locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Sectional view Clam Control Valve - Clam Lock Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SERVICE
DIGGING Non-articulated digging tools
Adjust - Adjustment for return to dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Adjust - Adjustment of antirollback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Bucket
Replace - Replacement of weld on cutting edge for standard buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Replace - Replacement of bolt - on cutting edge for standard bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Replace - Replacement of bolt - on cutting edge for clam bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Replace - Replacement of tooth shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Replace - Replacement of tooth point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Remove - Loader frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Install - Loader frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
84390833 11/10/2010
J.20.B / 2
Replace - Universal and heavy duty buckets - replacing bottom cutting edge . . . . . . . . . . . . . . . . . . . . . . 34
Replace - Universal and heavy duty buckets - replacing side cutting edge . . . . . . . . . . . . . . . . . . . . . . . . 36
Replace - High capacity buckets - bottom cutting edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Replace - High capacity buckets - side cutting edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Replace - Tooth point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Replace - Tooth shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
84390833 11/10/2010
J.20.B / 3
EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
Bucket - General specification - Weld specifications for standard

bucket
1. 6 mm (0.25 in) Fillet
2. Fill groove
3. Fill corner
RCPH10TLB681AAL 1
RCPH10TLB682AAL 2
RCPH10TLB683AAL 3
84390833 11/10/2010
J.20.B / 4
DIGGING Non-articulated digging tools - Exploded view -

Adjustment for return to dig
RCPH10TLB038GAL 1
1. Cap screw 3. Switch 5. Wave washer

2. Switch bracket 4. Cam
84390833 11/10/2010
J.20.B / 5

Antirollback
RCPH10TLB053GAL 1
1. Rollback cable 4. Cap screw 7. Snap ring

2. Nut 5. Washers 8. Rollback rod
3. Clevis 6. Bearing
84390833 11/10/2010
J.20.B / 6
DIGGING Non-articulated digging tools - Exploded view - Loader lift

bucket control - 580SN-WT only
RCPH10TLB039GAL 1
1. Bolt 11. Cotter pin 21. Bellows

2. Nut 12. Pin 22. Clevis pin
3. Balljoint 13. Washer 23. Loader control valve
4. Washer 14. Bushing 24. Spacer
5. Handle shaft 15. U-bracket 25. Threaded insert
6. Two button handle (standard trans) 16. Bearing 26. 0-ring
7. Three button handle (powershift trans) 17. Bearing 27. Adjustable clevis
8. Boot 18. Shaft 28. Thin nut
9. Screw 19. Yoke linkage 29. Plug
10. Nut 20. Bucket control rod 30. Lift control rod
NOTE: Adjust length and offset of bucket control rod (20) and lift control rod (30) using clevis (27).
84390833 11/10/2010
J.20.B / 7
DIGGING Non-articulated digging tools - Exploded view - Loader lift

bucket control - N and SN machines
RCPH10TLB040GAL 1
1. Bolt 10. Nut 19. Yoke linkage

2. Washer 11. Cotter pin 20. Bucket control rod
3. Balljoint 12. Pin 21. Loader control valve
4. Nut 13. Washer 22. Spacer
5. Handle shaft 14. Bushing 23. Threaded insert
6. Two button handle (standard trans) 15. U-bracket 24. Pin
7. Three button handle (powershift 16. Bearing 25. Bellows
trans)
8. Boot 17. Bearing 26. Plug
9. Screw 18. Shaft 27. Lift control rod
84390833 11/10/2010
J.20.B / 8
DIGGING Non-articulated digging tools - Exploded view - Loader

frame
RCPH10TLB043GAL 1
Loader frame
84390833 11/10/2010
J.20.B / 9
DIGGING Non-articulated digging tools - Exploded view - Bucket

frame
RCPH10TLB041GAL 1
Bucket frame
84390833 11/10/2010
J.20.B / 10
DIGGING Non-articulated digging tools - Exploded view - Lift

cylinder hydraulic installation
RCPH10TLB004HAL 1
Lift cylinder hydraulic installation
84390833 11/10/2010
J.20.B / 11
DIGGING Non-articulated digging tools - Exploded view - Bucket

RCPH10TLB003HAL 1
Bucket cylinder hydraulic installation
84390833 11/10/2010
J.20.B / 12
DIGGING Non-articulated digging tools - Exploded view - Clam

cylinder circuit
RCPH10TLB042GAL 1
Clam cylinder circuit
84390833 11/10/2010
J.20.B / 13
DIGGING Non-articulated digging tools - Exploded view - Clam

RCPH10TLB047GAL 1
Clam cylinder hydraulic installation
84390833 11/10/2010
J.20.B / 14

Antirollback linkage
RCPH10TLB936ABL 1
Antirollback linkage
84390833 11/10/2010
J.20.B / 15
Bucket - Drawing - Boom latch mechanical linkage machines
RCPH10TLB084GAL 1
84390833 11/10/2010
J.20.B / 16
Bucket - Drawing - Boom latch pilot controlled machines
RCPH10TLB045GAL 1
84390833 11/10/2010
J.20.B / 17
Bucket - Exploded view - Backhoe auxiliary control
RCPH10TLB046GAL 1
1. Control lever
84390833 11/10/2010
J.20.B / 18
Bucket - Drawing - Bucket teeth locations

Tooth locations for universal and heavy duty buckets
RCPH10TLB144GAL 1
1. Center tooth 5. 304 mm (11.97 in) bucket - 131.1 mm (5.16 in)

2. 12 mm (0.47 in) 406 mm (15.98 in) bucket - 182.2 mm (7.17 in)
3. 457 mm (17.99 in) bucket - 141.18 mm (5.56 in) 457 mm (17.99 in) bucket - 271.36 mm (10.68 in)
610 mm (24.02 in) bucket - 139.5 mm (5.49 in) 610 mm (24.02 in) bucket - 282.5 mm (11.12 in)
762 mm (30 in) bucket - 141.2 mm (5.56 in) 762 mm (30 in) bucket - 286.1 mm (11.26 in)
914 mm (35.98 in) bucket - 156.6 mm (6.17 in) 914 mm (35.98 in) bucket - 434.9 mm (17.12 in)
4. 914 mm (35.98 in) bucket - 297.7 mm (11.72 in) 6. 914 mm (35.98 in) bucket - 573.7 mm (22.59 in)
7. 610 mm (24.02 in) bucket - 425.5 mm (16.75 in)
762 mm (30 in) bucket - 576 mm (22.68 in)
914 mm (35.98 in)bucket - 712.8 mm (28.06 in)
84390833 11/10/2010
J.20.B / 19
Tooth locations for high capacity buckets
RCPH10TLB018FAL 2
1. Centerline
2. Center tooth
3. 610 mm (24.02 in) bucket - 98 mm (3.86 in)
762 mm (30 in) bucket - 130.6 mm (5.14 in)
4. Put tooth shank as near corner as possible and keep tooth point 15 mm (0.59 in) outside of cutting edge.
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Bucket - Sectional view Clam Control Valve - Clam Lock Valve
RCPH10TLB005CAM 1
1. Clam Cylinders 4. To Clam Cylinders 6. Piton Piston

2. Clam Lock Valve 5. Pilot Signal 7. Check Valve Cartridge
3. To Loader Control Valve
NOTICE: The clam control valve can be under pressure. See the Service Manual for instructions on releasing pres-
sure in the clam hydraulic circuit before disconnecting any hoses from the clam control valve.
84390833 11/10/2010
J.20.B / 21
DIGGING Non-articulated digging tools - Adjust - Adjustment for

return to dig
1. Park the machine on a level surface and apply the
parking brake.
2. Lower the loader frame and put the bucket flat on the
floor or in the correct digging position.
3. Stop the engine.
4. Loosen the cap screws (1) and move the switch
bracket (2) and switch (3) until the roller on the switch
(3) touches the cam (4). Tighten the cap screws
(1). See the illustration DIGGING Non-articulated
digging tools - Exploded view (J.20.B)
NOTE: Make sure the switch bracket is moved toward the inside of the machine so that the roller on the switch is fully
in contact with the cam.
5. Start the engine. Raise the loader frame all the way
and dump the bucket completely.
6. Increase the engine speed to full throttle.
7. Put the loader control lever in the rollback and then
the float position. The loader frame will lower to the
floor and the bucket will roll back.
8. Check the position of the bucket on the floor. When
the bucket reaches a level surface the lip should be
flat within 38 mm (1.5 in).
9. If the bucket is not in the correct position, do steps
11 through 14.
10. If the bucket is in the correct position, adjust the
pointer on the loader dump link to match the pointer
on the guide link.
11. Loosen the cap screws (1).
12. Move the switch bracket (2) and switch (1) forward if
the bucket did not roll back far enough.
13. Move the switch bracket (2) and switch (1) rearward
if the bucket rolled back too far.
14. Repeat steps 5 through 13 until the bucket returns to
the correct position.
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DIGGING Non-articulated digging tools - Adjust - Adjustment of

antirollback
1. Check to see that the cable assembly, which includes
the rollback cable (1), the nut (2), and the clevis (3), is
adjusted to a length of approximately 702 mm (27.64
in). See the illustration DIGGING Non-articulated
digging tools - Exploded view (J.20.B).
2. Roll the bucket all the way back.
3. Raise the loader frame all the way.
4. Look at the side cutting edge of the bucket.
5. The side cutting edge must be approximately level.
6. If the side cutting edge is not in the specified position,
adjust the nut (2) and the clevis (3) on the rollback
cable (1) to change the length of the cable assembly.
Lengthen the cable assembly to increase the amount
of rollback. Shorten the cable assembly to decrease
the amount of rollback.
7. Use washers (5) as required to remove any space
between the bearings (6) and the snap rings (7) at
both ends of the rollback rod (8). If the washers are
not required, leave on rollback rod (8) between the
snap rings (7).
8. Tighten the cap screw (4) to 27 N·m (20 lb ft).
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Bucket - Replace - Replacement of weld on cutting edge for

standard buckets
1. If the bucket is not removed from the machine, raise
the bucket to a suitable height and use suitable sup-
ports to hold the loader frame and bucket in place.
2. If the bucket is equipped with bucket teeth, use car-
bon arc rod to remove the bucket teeth.
3. Use carbon arc rod or an acetylene cutting torch to
remove the welds that hold the cutting edge. Keep
distortion to a minimum when removing the cutting
edge.
4. When removing the bottom rear weld for the cutting
edge do not cut through the floor of the bucket.
1. Long lipped bucket weld
RCPH10TLB681AAL 1
5. Use a grinder to remove any welds or extra metal on

the bucket that will prevent the new cutting edge from
fitting correctly.
6. Put the cutting edge in place and use C-clamps to
hold the cutting edge in place. See the illustration for
the correct position of the cutting edge.
1. Long lip bucket 688 mm (27 in)
RCPH10TLB935ABL 2
7. Use E-7018 welding rod and weld the cutting edge

to the bucket.
8. When welding the floor of the bucket to the top of the
cutting edge:
84390833 11/10/2010
J.20.B / 24
A. Start at one end of the bucket and weld toward

the center until one welding rod is used.
B. Start at the center of the bucket and weld in
both directions from center until one welding
rod is used.
C. Start at the other end of the bucket and weld
toward the center until one welding rod is used.
D. Continue to weld the cutting edge to the bucket
using this method until welding is complete.
9. If bucket teeth were removed from the old cutting
edge, install the bucket teeth according to instruc-
84390833 11/10/2010
J.20.B / 25
Bucket - Replace - Replacement of bolt - on cutting edge for

standard bucket
2. Remove all bolt-on cutting edge retaining bolts.
NOTE: If the plow bolt threads or the nut is damaged, it
might be necessary to use an acetylene cutting torch to
remove the plow bolts. do not apply heat to or cut on the
bucket surface. To prevent damage to the bucket surface,
the use of a cutting torch should be restricted to the cutting
edge side only.
3. Thoroughly clean the mounting surface on the bucket
lip with a wire brush to remove any dirt or debris.
4. Install the new cutting edge using new mounting
hardware.
5. Torque the cutting edge mounting bolt nuts to 461 -
569 N·m (340 - 420 lb ft).
RCPH10TLB003GAN 1
1. Cutting edge 2. Plow bolt 3. Nut
84390833 11/10/2010
J.20.B / 26
Bucket - Replace - Replacement of bolt - on cutting edge for clam

bucket
2. Remove all cutting edge retaining bolts.
NOTE: If the plow bolt threads or the nut is damaged, it
night be necessary to use an acetylene cutting torch to
remove the plow bolts. do not apply heat to or cut on the
bucket surface. To prevent damage to the bucket surface,
the use of a cutting torch should be restricted to the cutting
edge side only.
3. Thoroughly clean the mounting surface on the bucket
lip with a wire brush to remove any dirt or debris.
4. Install the new cutting edge using new mounting
hardware.
5. Torque the cutting edge mounting bolt nuts to 461 -
569 N·m (340 - 420 lb ft).
RCPH10TLB011BAL 1
1. Clam bucket assembly 3. Plow bolt

2. Cutting edge 4. Nut
84390833 11/10/2010
J.20.B / 27
Bucket - Replace - Replacement of tooth shank

NOTE: Bucket teeth are only available on bucket with weld−on cutting edges.
remove the welds that hold the tooth shank in place.
2. Use a grinder to remove any welds or extra material
that will prevent the tooth shank from fitting correctly.
3. See the following illustration for the correct location
of the tooth shank on the cutting edge.
RCPH10TLB052GAL 1
1. 2362 mm (93 in) Short lip and clam bucket - 246 mm (9.685 in).
2. All buckets − 229 mm (9 in).
3. Put tooth shank as close to corner as possible and keep corner of the tooth point even with outer surface of
cutting edge.
4. See the following illustration for weld specifications
and instructions.
84390833 11/10/2010
J.20.B / 28
RCPH10TLB049GAL 2
Welding instructions
1. 10 mm (0.394 in) fillet. Weld around each corner 10 mm (0.394 in). Weld two times.
2. 63 mm (2.48 in).
3. 10 mm (0.394 in) fillet. Weld around each corner 10 mm (0.394 in) fillet. Weld both sides and rear of tooth
shank. Weld two times.
4. Long lip bucket 10 mm (0.394 in)Fillet. Weld around each corner 10 mm (0.394 in) fillet. Weld two times.
5. Bent areas of tooth point.
6. Do not weld over edge of blade.
84390833 11/10/2010
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Bucket - Replace - Replacement of tooth point

1. Heat the part of the tooth point that has been pressed
into the dent on each side of the tooth shank.
2. Bend the tooth point out of the dent on each side of
the tooth shank.
3. Use a pair of pliers to remove the tooth point from the
tooth shank.
4. Install a new tooth point on the tooth shank.
5. Heat the part of the tooth point that will be pressed
into the dent on each side of the tooth shank.
6. Have another person hold the tooth point against the
tooth shank.
7. Use a suitable tool and drive the heated part of the
tooth point into the dent on each side of the tooth
shank.
84390833 11/10/2010
J.20.B / 30
Bucket - Remove - Loader frame

1. Raise the loader frame until the pivot pins for the
piston rod eyes of the lift cylinders are above the
hood. Stop the engine.
2. Fasten suitable lifting equipment to the loader frame
to hold the loader frame in place.
3. Remove the outer snap ring that holds the pivot pins
for the piston rod eyes of the lift cylinders.
4. Use suitable drivers and drive the pivot pins out of
the loader frame. Do not remove the drivers at this
time.
5. Disconnect the lifting equipment and lower the
bucket to the floor.
6. Hold the right lift cylinder and remove the driver.
Lower the lift cylinder onto the front axle.
7. Hold the left lift cylinder and remove the driver. Lower
the lift cylinder and strut onto the front axle.
8. Move the loader control lever to the right or left to
relieve any pressure in the bucket circuit.
9. Disconnect the bucket cylinder hoses from the tubes
on the right side of the machine chassis upright. Fas-
ten an identification tag to each tube.
10. Install a cap on each hose and a plug in each tube.
Thread size is 7/8-14.
11. If equipped, disconnect the clam cylinder hoses from
the tubes on the left side of the machine chassis up-
right. Fasten an identification tag on each tube.
12. Install a cap on each hose and a plug in each tube.
Thread size is 7/8-14.
13. Remove both retaining bolts for the return-to-dig
switch mounting bracket. It is not necessary to
disconnect the return-to-dig switch wiring.
14. Disconnect the antirollback rod from the right bucket
cylinder link.
15. Disconnect the antirollback rod from the self-leveling
cam. Put the antirollback rod out of the way.
16. Remove the snap ring and the two hardened flat
washers from the right end of the loader lift frame
pivot shaft.
17. Fasten suitable lifting equipment to the loader frame
to hold the loader frame in place.
18. Use a suitable driver and drive the pivot shaft out of
the loader frame.
19. A wave washer and the self-leveling cam are located
between the loader frame and the machine chassis
upright. Raise the loader frame and remove these
parts.
20. Carefully move the machine out of the loader frame.
Next operation:
Bucket - Install (J.20.B)
84390833 11/10/2010
J.20.B / 31
Bucket - Install - Loader frame

Prior operation:
Bucket - Remove (J.20.B)
1. Carefully move the machine into the loader frame.

2. Lower the loader frame into alignment with the ma-
chine chassis upright.
NOTE: It may be necessary to spread the loader arms to
position them over the pivot tube in the chassis uprights.
Use caution. Do not over spread the loader frame arms.
3. Install the wave washer (2)and self-leveling cam (1)
between the machine chassis upright and the loader
frame as shown.
RCPH10TLB934ABL 1
4. Start the pivot shaft into the loader frame from the left
side of the machine chassis upright.
5. Drive the pivot all the way through into the right
loader frame.
6. Install the two flat hardened washers and the snap
ring.
7. Install the antirollback rod. Make the connection at
the right bucket cylinder link as well as at the self-
leveling cam.
8. Install the return-to-dig switch mounting bracket us-
ing the 10 x 15 mm hex flange bolts. Torque to 26 -
31 N·m (19 - 23 lb ft).
9. Replace any tie straps required to hold wiring har-
ness in place.
10. Connect the bucket cylinder hoses with the appro-
priate tubes on the right side of the machine chassis
upright.
11. If equipped, connect the clam cylinder hoses with
the appropriate tubes on the left side of the machine
chassis upright.
12. Move the loader control lever to the float position.
13. Raise the left loader lift cylinder and strut. Posi-
tion the pivot pin in the loader frame bore and drive
through the strut and cylinder piston rod eye.
14. Install the snap ring.
15. Connect the right loader lift cylinder in the same man-
ner as the left lift cylinder. Install the snap ring.
84390833 11/10/2010
J.20.B / 32
16. Lubricate the pivot pins for the piston rod eyes of the
lift cylinders and the pivot shaft.
17. With the engine running at low idle, extend and re-
tract all loader cylinders three times to remove any
air from the circuits.
84390833 11/10/2010
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Bucket - Replace - Universal and heavy duty buckets - replacing

bottom cutting edge
1. Remove the bucket teeth. Use carbon arc rod or an
acetylene cutting torch to remove the welds.
NOTICE: When you remove the bottom weld at the rear of the bottom cutting edge, do not cut through the bottom of
the bucket.
remove the welds that hold the bottom cutting edge.
3. Use a grinder to remove any welds or extra metal still
on the bucket so that the new bottom cutting edge will
fit the bucket.
4. Put the new bottom cutting edge in position and make
several tack welds to hold it.
5. See the following illustration for the weld locations
and specifications. Do not make any welds on the
inside of the bucket except the bottom of the bucket
to the bottom cutting edge. Use E7018 welding rod
to weld the bottom cutting edge in position.
RCPH10TLB937ABL 1
1.Universal bucket - 147 mm (5.79 in)
Heavy duty bucket - 151 mm (5.94 in)
2. Universal bucket - 44 mm (1.732 in)
Heavy duty bucket - 47 mm (1.850 in)
3. 10 mm (0.394 in) fillet top and bottom
4. Fill groove between wear plates and bottom cutting edge
5. 6 mm (0.236 in) fillet all around
6. Two pass 6 mm (0.236 in) weld to fill void
6. See the following illustration. Install the corner

bucket teeth and weld the bucket teeth in position.
Use E7018 welding rod.
84390833 11/10/2010
J.20.B / 34
RCPH10TLB051GAL 2
1. 14 mm (0.551 in)
2. 20 mm (0.787 in)
3. No weld, top only
4. First weld. 10 mm (0.394 in) flare bevel weld.
Second weld. 10 mm (0.394 in) fillet weld.
5. Bottom all around 8 mm (0.315 in) fillet. weld two times.
6. 8 mm (0.315 in) fillet. weld two times.
7. Weld the remaining bucket teeth to the bottom cutting

edge according to the instructions in this section.
84390833 11/10/2010
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Bucket - Replace - Universal and heavy duty buckets - replacing

side cutting edge
remove the welds that hold the side cutting edge.
on the bucket so that the new side cutting edge will
fit the bucket.
3. Use E7018 welding rod to weld the side cutting edge
to the bucket with a 6 mm (0.24 in) fillet all around
the side cutting edge.
84390833 11/10/2010
J.20.B / 36
Bucket - Replace - High capacity buckets - bottom cutting edge

1. Remove the bucket teeth. Use carbon arc rod or an
acetylene cutting torch to remove the welds.
2. Remove all welds that hold the bottom cutting edge in
position. Use carbon arc rod or an acetylene cutting
torch to remove the welds.
3. Remove the cutting edge from the bucket.
on the bucket so that the new cutting edge will fit the
bucket.
5. Put the new bottom cutting edge in position and use
C-clamps to hold it.
6. See the following illustration for weld locations and
specifications. Use E7018 welding rod to weld the
bottom cutting edge to the bucket.
RCPH10TLB007EAL 1
1. 48 mm (1.89 in)
2. 6 mm (0.24 in) fillet top and bottom
3. Fill groove between wear plates and bottom.
84390833 11/10/2010
J.20.B / 37
Bucket - Replace - High capacity buckets - side cutting edge

1. Remove all welds that hold the side cutting edge in
position. Use carbon arc rod or an acetylene cutting
torch to remove the welds.
2. Remove the side cutting edge from the bucket.
on the bucket so that the new side cutting edge will
fit the bucket.
4. Put the side cutting edge in position and use a
C-clamp to hold it.
5. Use E7018 welding rod to weld the side cutting edge
to the bucket. Use a 6 mm (0.24 in) fillet weld all
around the side cutting edge.
84390833 11/10/2010
J.20.B / 38
Bucket - Replace - Tooth point

1. Use a hammer and a punch to remove the flex pin
from the tooth point.
2. Install a new tooth point and drive a new flex pin
into the tooth point. Install the flex pin so that the
shoulders are toward the cutting edge.
84390833 11/10/2010
J.20.B / 39
Bucket - Replace - Tooth shank

remove the welds that hold the tooth shank.
2. Use a grinder to remove any welds or extra metal that
will prevent the new tooth shank from fitting correctly.
3. If a new cutting edge has been installed, see the
illustrations on the following page for correct location
of the bucket teeth.
4. See the following illustration for weld specifications
for all bucket teeth except the corner bucket teeth
for the universal and the heavy duty buckets. Use
E7018 welding rod to weld the tooth shanks in posi-
tion.
RCPH10TLB006EAL 1
1. 20 mm (0.79 in) no weld
2. No weld
3. 8 mm (0.31 in) fillet both sides. Weld two times.
5. Universal and heavy duty buckets only. See the fol-

lowing illustration for the weld specifications for the
corner bucket teeth. Use E7018 welding rod to weld
the tooth shanks in position.
RCPH10TLB051GAL 2
1. 14 mm (0.55 in)
2. 20 mm (0.79 in)
3. No weld, top only
4. First weld. 10 mm (0.39 in) flare bevel weld.
Second weld. 10 mm (0.39 in) fillet weld.
5. Bottom all around 8 mm (0.31 in) fillet. Weld two times.
6. 8 mm (0.31 in) fillet. Weld two times.
84390833 11/10/2010
J.20.B / 40
Index

Bucket - Drawing - Boom latch mechanical linkage machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Bucket - Drawing - Boom latch pilot controlled machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Bucket - Drawing - Bucket teeth locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Bucket - Exploded view - Backhoe auxiliary control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Bucket - General specification - Weld specifications for standard bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bucket - Install - Loader frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Bucket - Remove - Loader frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Bucket - Replace - High capacity buckets - bottom cutting edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Bucket - Replace - High capacity buckets - side cutting edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Bucket - Replace - Replacement of bolt - on cutting edge for clam bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Bucket - Replace - Replacement of bolt - on cutting edge for standard bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Bucket - Replace - Replacement of tooth point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Bucket - Replace - Replacement of tooth shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Bucket - Replace - Replacement of weld on cutting edge for standard buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bucket - Replace - Tooth point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Bucket - Replace - Tooth shank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Bucket - Replace - Universal and heavy duty buckets - replacing bottom cutting edge . . . . . . . . . . . . . . . . . . . . . . 34
Bucket - Replace - Universal and heavy duty buckets - replacing side cutting edge . . . . . . . . . . . . . . . . . . . . . . . . 36
Bucket - Sectional view Clam Control Valve - Clam Lock Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DIGGING Non-articulated digging tools - Adjust - Adjustment for return to dig . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
DIGGING Non-articulated digging tools - Adjust - Adjustment of antirollback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DIGGING Non-articulated digging tools - Exploded view - Adjustment for return to dig . . . . . . . . . . . . . . . . . . . . . . . 5
DIGGING Non-articulated digging tools - Exploded view - Antirollback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DIGGING Non-articulated digging tools - Exploded view - Antirollback linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
DIGGING Non-articulated digging tools - Exploded view - Bucket cylinder hydraulic installation . . . . . . . . . . . . . . 12
DIGGING Non-articulated digging tools - Exploded view - Bucket frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
DIGGING Non-articulated digging tools - Exploded view - Clam cylinder circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
DIGGING Non-articulated digging tools - Exploded view - Clam cylinder hydraulic installation . . . . . . . . . . . . . . . 14
DIGGING Non-articulated digging tools - Exploded view - Lift cylinder hydraulic installation . . . . . . . . . . . . . . . . . 11
DIGGING Non-articulated digging tools - Exploded view - Loader frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DIGGING Non-articulated digging tools - Exploded view - Loader lift bucket control - 580SN-WT only . . . . . . . . . 7
DIGGING Non-articulated digging tools - Exploded view - Loader lift bucket control - N and SN machines . . . . . . 8
84390833 11/10/2010
J.20.B / 41
84390833 11/10/2010
J.20.B / 42
CARRYING Articulated tools - 50.C
580N
580SN WT
580SN
590SN
84390833 11/10/2010
J.50.C / 1
Contents
TECHNICAL DATA
Control valve
Torque - Special torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Control valve
Exploded view - Mechanical linkage backhoe machines only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cylinder
Exploded view - Typical cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exploded view - Typical cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Exploded view - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SERVICE
Control valve
Check - Mechanical linkage backhoe machines only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Remove - Mechanical linkage backhoe machines only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Install - Mechanical linkage backhoe machines only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cylinder
Disassemble - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Inspect - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Assemble - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
84390833 11/10/2010
J.50.C / 2
EXCAVATING AND LANDSCAPING - CARRYING Articulated tools
Control valve - Torque - Special torques

Relief valves, item numbers (1), (2), (3), (4), and (14) 65 N·m +/- 6.7 (48 lb ft +/- 5)
Check valves, item number (7) 122 N·m +/- 12 (90 lb ft +/- 9)
Anti void assembly, item number (6) 65 N·m +/- 6.7 (48 lb ft +/- 5)
End cap inner mounting bolts, item number (36) 65 N·m +/- 6.7 (48 lb ft +/- 5)
End cap outer mounting bolt, item number (18) 100 N·m +/- 10.8 (74 lb ft +/- 8)
Check valve assembly, item number (40) 65 N·m +/- 6.7 (48 lb ft +/- 5)
Center spring and seal retainer plate mounting screws, item numbers (32) and 9.4 N·m +/- 1.3 (7 lb ft +/- 1)
(37)
Centering spring retaining bolt, item number (46) 9.4 N·m +/- 1.3 (7 lb ft +/- 1)
RCPH10TLB057GAL 1
1. Relief valve 206.8 bar (3000 psi) 11. Stabilizer spool 21. Dipper B port
2. Relief valve 331 bar (4800 psi) 12. Dipper spool 22. Bucket B port
3. Relief valve 237.8 bar (3450 psi) 13. Bucket spool 23. Extend-A-Hoe B port
4. Relief valve 221 bar (3205 psi) 14. Relief valve 3800 psi 24. Auxiliary hydraulics B port
5. Plug assembly 15. Extend-A-Hoe spool 25. Swing A port
6. Anti void assembly 16. Auxiliary hydraulics section 26. Boom A port
7. Check valve 17. End cap 27. Dipper A port
8. Swing spool 18. End cap outer mounting bolt 28. Bucket A port
9. Boom spool 19. Swing B port 29. Extend-A-Hoe A port
10. Stabilizer spool 20. Boom B port 30. Auxiliary hydraulics A port
NOTE: Relief valves are preset and have a tolerance of 2.4 bar +/- (35 psi +/- )
84390833 11/10/2010
J.50.C / 3
Control valve - Exploded view - Mechanical linkage backhoe

machines only
RCPH10TLB058GAL 1
31. Inlet port 34. Right stabilizer A port 37. Spool end cap retainer screws
32. Spool seal retainer plate screws 35. Outlet port 38. Left stabilizer B port
33. Left stabilizer A port 36. End cap inner mounting bolts 39. Right stabilizer B port
84390833 11/10/2010
J.50.C / 4

machines only
RCPH10TLB008FAL 1
40. Low leak valve assembly 43. Lower spool seal 46. Centering spring retaining bolt
41. Upper spool seal 44. Seal retainer plate 47. Spool end cap
42. Seal retainer plate 45. Centering spring
NOTE: The low leak valves (40) are only in the boom and dipper sections.
84390833 11/10/2010
J.50.C / 5

machines only
RCPH10TLB059GAL 1
Valve cut away view
RCPH10TLB007FAL 2
Valve schematic
84390833 11/10/2010
J.50.C / 6

machines only
RCPH10TLB009FAL 1
Circuit relief valve
1. Poppet 6. Back-up ring 11. Back-up ring

2. Sleeve 7. O-ring 12. Shim 0.127 cm (0.050 in)
3. O-ring 8. Spring 13. Shim 0.0508 cm (0.020 in)
4. Spring 9. Retaining ring 14. Shim 0.0177 cm (0.007 in)
5. Screw 10. O-ring 15. Shim 0.0127 cm (0.0050 in)
84390833 11/10/2010
J.50.C / 7
Cylinder - Exploded view - Typical cylinder
RCPH10TLB060GAL 1
1. Tube 6. Piston rod 11. Wear ring 16. Buffer seal

2. Lock screw 7. Bolt 12. O-ring 17. Bushing
3. Gland 8. Hardened washer 13. Backup ring 18. Bushing
4. Piston 9. Seal 14. Wiper
5. Piston rod eye 10. Backup ring 15. Rod seal
84390833 11/10/2010
J.50.C / 8
Cylinder - Exploded view - Typical cylinder
RCPH10TLB162ABL 1
RCPH10TLB161ABL 2
3. Gland 11. Wear ring 15. Rod seal

4. Piston 12. O-ring 16. Buffer seal
9. Seal 13. Backup ring 17. Bushing
10. Backup ring 14. Wiper
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J.50.C / 9
Cylinder - Exploded view - Quick coupler cylinder
RCPH10TLB010FAL 1
1. Tube 3. Spacer 5. Gland

2. Snap ring 4. Snap ring
Coupler cylinder piston
RCPH10TLB003FAL 2
6. Piston rod 9. Ring

7. Seal 10. O-ring
8. Ring
84390833 11/10/2010
J.50.C / 10
Coupler cylinder gland

11. Wiper seal 13. Seal 15. Backup ring
12. Bushing 14. O-ring
RCPH10TLB020AAL 3
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J.50.C / 11
Control valve - Check - Mechanical linkage backhoe machines only

Pressure relief valves
1. Remove valve from valve body.
2. Lubricate O-ring with hydraulic oil.
3. Install valve and torque to 65 N·m +/- 6.7 (48 lb ft +/-
5)
Spool valve seals

1. Disconnect the linkage from the spool to be removed.
2. Remove the spool end cap retainer screws (37),
spool end cap (47), and seal retaining plate (44).
3. Remove the spool from the valve body.
4. Remove the spool seal retainer plate mounting
screws (32), spool seal retainer plate (42), and spool
seal (41).
5. Remove the spool centering spring retaining bolt (46)
and centering spring with caps (45) from the spool.
6. Clean and inspect spool and spool bore for scoring
or scratches, repair or replace as necessary.
7. Lubricate the spool with clean hydraulic oil, install the
spool in the valve body.
8. Install the lower spool seal (43) and seal retainer
plate (44).
NOTICE: When replacing spool seals, place spool in section, insert seal into section. Do not place seal in first and
install spool, this will damage the seal.
9. Install the centering spring with caps (45), centering
spring retaining bolt and torque to 9.4 N·m +/- 1.3 (7
lb ft +/- 1)
10. Install the spool end cap (47), spool end cap retaining
screws (37) and torque to 9.4 N·m +/- 1.3 (7 lb ft +/-
1)
11. Install the upper seal (41), upper seal retaining plate
(42) and torque to 9.4 N·m +/- 1.3 (7 lb ft +/- 1)
12. Connect linkage to the spool.
Check valves
1. Remove the check valve (7).
NOTE: Make sure all components of check valve come
out of the valve body, see cutaway view. Control valve
- Exploded view (J.50.C)
2. Lubricate O-ring with hydraulic oil.
3. Install check valve (7) and torque to 122 N·m +/- 12
(90 lb ft +/- 9)
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J.50.C / 12
End cap and auxiliary hydraulics section

1. Remove end cap mounting bolts (18) and (36), re-
move end cap (17), and if equipped auxiliary hy-
draulic section (16).
2. Replace all O-rings.
3. Place bolts through end cap (17) and if equipped aux-
iliary hydraulic section (16).
4. Install bolts into main valve body and torque outer
bolts (18) to 100 N·m +/- 10.8 (74 lb ft +/- 8) and
inner bolts (36) to 65 N·m +/- 6.7 (48 lb ft +/- 5).
Low leak valve

1. Remove the low leak valve (40).
NOTE: Make sure all components of low leak valve come
out of the valve body, see cutaway view. Control valve -
Exploded view (J.50.C)
2. Lubricate O-rings with hydraulic oil.
3. Install low leak valve (40) and torque to 65 N·m +/-
6.7 (48 lb ft +/- 5).
84390833 11/10/2010
J.50.C / 13
Control valve - Remove - Mechanical linkage backhoe machines

only
NOTICE: Do not remove more than one spool at a time from the valve body.
1. Clean the valve body.
2. If equipped, remove the cap screws from the auxiliary
section centering spring cover.
RCPH10TLB102ABL 1
3. Remove the centering spring cover.
RCPH10TLB103ABL 2
4. Remove the spool from the section.
RCPH10TLB105ABL 3
84390833 11/10/2010
J.50.C / 14
5. Loosen the plug.
RCPH10TLB107ABL 4
6. Remove the plug from the valve section.
RCPH10TLB108ABL 5
7. Loosen the end cap bolts.
RCPH10TLB110ABL 6
8. Remove the end cap and if equipped, auxiliary sec-

tion.
RCPH10TLB111ABL 7
84390833 11/10/2010
J.50.C / 15
9. Lay the end cap and auxiliary section on to the

bench, remove the bolts.
NOTE: Make a note of the size and location of the bolts.
RCPH10TLB112ABL 8
10. Remove the end cover from the auxiliary section.
RCPH10TLB113ABL 9
11. Remove the spring.
RCPH10TLB114ABL 10
12. Remove the spool.
RCPH10TLB115ABL 11
84390833 11/10/2010
J.50.C / 16
13. Remove the seal retaining plate, remove and discard

seal and wiper.
RCPH10TLB117ABL 12
14. Number the valve body and the components.

NOTE: The relief valves are set at different pressures and
must be placed back in the same location from which they
were removed.
RCPH10TLB121ABL 13
15. Loosen the relief valve.
RCPH10TLB123ABL 14
16. Remove the relief valve from the valve body.
RCPH10TLB124ABL 15
17. Repeat steps 15 and 16 for the remaining relief

valves.
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J.50.C / 17
18. If equipped, loosen the plug from the extend-a-hoe

section.
RCPH10TLB126ABL 16
19. Remove the plug from the valve body.
RCPH10TLB127ABL 17
20. Repeat steps 15 though 19 for the other side of the

valve body.
21. Make sure to mark the centering spring covers with
identification numbers.
RCPH10TLB128ABL 18
22. Loosen the cap screws for the centering spring cover.
RCPH10TLB130ABL 19
84390833 11/10/2010
J.50.C / 18
23. Remove the centering spring cover.
RCPH10TLB131ABL 20
24. Repeat steps 22 and 23 for the remaining centering

spring covers.
25. Note any color coding on the centering springs.
RCPH10TLB132ABL 21
26. Make a note on the valve body of the color of the

spring.
RCPH10TLB133ABL 22
RCPH10TLB134ABL 23
84390833 11/10/2010
J.50.C / 19
28. Remove the seal from the spool.
RCPH10TLB138ABL 24
29. Remove the wipe seal from the spool.
RCPH10TLB137ABL 25
30. Remove the seal retaining plate.
RCPH10TLB136ABL 26
31. Remove the spool end.
RCPH10TLB141ABL 27
84390833 11/10/2010
J.50.C / 20
32. Reassemble the spool and insert back into the valve
body, make sure the wiper seal faces out towards the
retainer plate.
RCPH10TLB142ABL 28
RCPH10TLB135ABL 29
34. Remove the O-ring from the spacer.
RCPH10TLB140ABL 30
35. Remove the spacer from the spool.
RCPH10TLB139ABL 31
84390833 11/10/2010
J.50.C / 21
36. Remove the seal from the spool.
RCPH10TLB138ABL 32
37. Remove the wipe seal from the spool.
RCPH10TLB137ABL 33
RCPH10TLB136ABL 34
39. Reassemble the spool and insert back into the valve
body, make sure the wiper seal faces out towards the
retainer plate.
RCPH10TLB142ABL 35
40. Repeat steps 27 though 39 for the remaining spools.
84390833 11/10/2010
J.50.C / 22
41. Remove the cap screws for the seal retaining plate.
RCPH10TLB143ABL 36
RCPH10TLB144ABL 37
43. Remove the wiper seal.
RCPH10TLB145ABL 38
44. Remove the spool seal.
RCPH10TLB146ABL 39
84390833 11/10/2010
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Control valve - Install - Mechanical linkage backhoe machines only

Prior operation:
Control valve - Remove (J.50.C)
1. Install a new spool seal.
RCPH10TLB147ABL 1
2. Install a new wiper seal.
RCPH10TLB148ABL 2
NOTE: Make sure the lip of the wiper seal is facing out towards the seal retaining plate.
3. Install the seal retaining plate.
RCPH10TLB144ABL 3
84390833 11/10/2010
J.50.C / 24
4. Install seal retaining plate cap screws and torque to

9.4 N·m +/- 1.3 (7 lb ft +/- 1)
RCPH10TLB074ABL 4
5. Repeat steps 41 through 48 for the remaining spool

seals.Loosen and remove the check valve.
RCPH10TLB075ABL 5
6. Install the check valve and spring into the valve body,
replace the O-ring on the plug. Hand tighten the plug
into the valve body making sure not to bind the valve.
RCPH10TLB076ABL 6
7. Torque the check valve to 122 N·m +/- 12 (90 lb ft

+/- 9)
RCPH10TLB149ABL 7
8. Repeat steps 5 to 7 for the remaining check valves.
84390833 11/10/2010
J.50.C / 25
9. Loosen the anti void plug.
RCPH10TLB159ABL 8
10. Replace the O-rings and backup ring on the anti void
valve and plug.
RCPH10TLB157ABL 9
11. Install and hand tighten the plug into the valve body
making sure not to bind the valve.
RCPH10TLB160ABL 10
12. Torque the anti void to 65 N·m +/- 6.7 (48 lb ft +/- 5)
RCPH10TLB158ABL 11
84390833 11/10/2010
J.50.C / 26
13. Loosen the plug for the check valve.
RCPH10TLB150ABL 12
14. Remove the plug, spacer, spring, and valve from the
valve body.
RCPH10TLB152ABL 13
15. Install the valve.
RCPH10TLB153ABL 14
RCPH10TLB154ABL 15
84390833 11/10/2010
J.50.C / 27
17. Install the spacer.
RCPH10TLB155ABL 16
18. Make sure the washer is seated flat on the spring.
RCPH10TLB156ABL 17
19. Install a new O-ring on the plug, install the plug and
torque to 65 N·m +/- 6.7 (48 lb ft +/- 5)
RCPH10TLB151ABL 18
20. Install centering spring covers and torque to 9.4 N·m

+/- 1.3 (7 lb ft +/- 1)
RCPH10TLB130ABL 19
84390833 11/10/2010
J.50.C / 28
21. Install a new O-ring on the plug and torque to 65 N·m

+/- 6.7 (48 lb ft +/- 5)
RCPH10TLB126ABL 20
22. Install new O-rings on relief valves and torque to 65

N·m +/- 6.7 (48 lb ft +/- 5)
RCPH10TLB123ABL 21
23. Install a new O-ring.
RCPH10TLB120ABL 22
24. Install a new spool seal and wiper seal.
RCPH10TLB119ABL 23
84390833 11/10/2010
J.50.C / 29
25. Install the seal retaining plate and cap screws.

Torque cap screws to 9.4 N·m +/- 1.3 (7 lb ft +/- 1)
RCPH10TLB117ABL 24
26. Replace the O-ring.
RCPH10TLB116ABL 25
27. Install the valve.
RCPH10TLB115ABL 26
RCPH10TLB114ABL 27
84390833 11/10/2010
J.50.C / 30
29. Place the end cap on the auxiliary section.
RCPH10TLB113ABL 28
30. Set the bolts through the end cover into the auxiliary
section.
NOTE: The larger of the three bolts goes into the top hole.
RCPH10TLB112ABL 29
31. Pull the end cap and auxiliary section up evenly,

torque the end cover bolts to 100 N·m +/- 10.8 (74
lb ft +/- 8)
RCPH10TLB110ABL 30
32. Install a new O-ring on the plug.
RCPH10TLB108ABL 31
84390833 11/10/2010
J.50.C / 31
33. Install and torque the plug to 65 N·m +/- 6.7 (48 lb ft
+/- 5).
RCPH10TLB107ABL 32
34. Install the spool in the valve body.
RCPH10TLB105ABL 33
35. Install the centering spring cover.
RCPH10TLB103ABL 34
36. Install and torque the cap screws to 9.4 N·m +/- 1.3
(7 lb ft +/- 1)
RCPH10TLB102ABL 35
84390833 11/10/2010
J.50.C / 32
Cylinder - Disassemble - Quick coupler cylinder

NOTE: Refer to illustrations Cylinder - Disassemble (J.50.C).
1. Remove the snap ring (2) from the gland (5). Then
push the gland (5) slightly into the cylinder.
2. Remove the spacer (3).
3. Remove the snap ring (4) from the tube (1).
4. Install the plastic service ring into the snap ring
groove in the tube (1).
NOTICE: See illustration Cylinder - Assemble (J.50.C) for

orientation of the plastic service ring.
5. Pull the rod assembly (6) out of the tube (1).
6. Remove the plastic service ring from the tube (1).
7. Remove the gland (5) from the rod (6).
8. Fasten the rod (6) in a vise with soft jaws.
9. Remove the seal (7), ring (8), ring (9), and O-ring
(10) from the piston.
10. Remove the wiper seal (11), bushing (12), seal (13),
O-ring (14), and backup ring (15) from the gland (5).
11. Do steps 1 through 10 for the other side.
Next operation:
Cylinder - Inspect (J.50.C)
84390833 11/10/2010
J.50.C / 33
Cylinder - Inspect - Quick coupler cylinder

Prior operation:
Cylinder - Disassemble - Quick coupler cylinder (J.50.C)
1. Clean the glands (5), piston rods (6) and tube (1) in
cleaning solvent.
2. Discard the parts that were removed from the pistons
and the glands (5).
3. Illuminate the inside of the tube (1). Inspect the in-
side of the tube (1) for deep grooves and other dam-
age. If there is damage to the tube (1), a new tube
(1) must be used. See section 8001 for removal of
cylinder tube.
4. Remove small scratches on the inside of the tube (1)
with emery cloth of medium grit. Use the emery cloth
with a rotary motion.
5. Check to be sure that the piston rods (6) are straight.
If a piston rod (6) is not straight, install a new piston
rod (6).
Next operation:
Cylinder - Assemble - Quick coupler cylinder (J.50.C)
84390833 11/10/2010
J.50.C / 34
Cylinder - Assemble - Quick coupler cylinder

Prior operation:
Cylinder - Inspect (J.50.C)
1. Install the wiper seal (11) in the gland (5). The lips
must be toward the small end of the gland (5).
2. Install the seal (13) and bushing (12) in the gland (5).
3. Install the backup ring (15) and O-ring (14) on the
outside of the gland (5).
4. Install a new O-ring (10), ring (9), ring (8), and seal
(7) on the piston.
5. Lubricate the bore of the gland (5) with clean oil and
push the gland assembly onto the piston rod (6). The
wide end of the gland (5) should contact the piston.
6. Do steps 1 through 5 for the other gland (5) and pis-
ton rod (6).
7. Lubricate the seals of the piston rod (6) and the gland
(5) with clean oil. Push the piston rod and gland
sub-assembly into the bore of the tube (1) far enough
to allow the installation of the snap ring (4). If nec-
essary, use a soft hammer to drive the piston rod (6)
and gland (5) into the tube (1).
8. Install the snap ring (4) in the tube (1).
9. Pull the rod (6) outwards until the gland (5) is seated
against the snap ring (4).
10. Install the spacer (3)on the gland (5).
11. Install the snap ring (2) on the gland (5).
12. Do steps 7 through 12 for the other side.
Plastic service ring orientation
RCPH10TLB019AAL 1
84390833 11/10/2010
J.50.C / 35
Index

Control valve - Check - Mechanical linkage backhoe machines only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Control valve - Exploded view - Mechanical linkage backhoe machines only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Control valve - Install - Mechanical linkage backhoe machines only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Control valve - Remove - Mechanical linkage backhoe machines only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control valve - Torque - Special torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Cylinder - Assemble - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Cylinder - Disassemble - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Cylinder - Exploded view - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cylinder - Exploded view - Typical cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cylinder - Exploded view - Typical cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cylinder - Inspect - Quick coupler cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
84390833 11/10/2010
J.50.C / 36

Service Manual: 580N 580SN-WT 580SN 590SN

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Service Manual: 580N 580SN-WT 580SN 590SN

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FRAME AND CAB - E

Printed in U.S.A. Part number 84393974

USER CONTROLS AND SEAT - 32.A

FRAME AND CAB - E

USER CONTROLS AND SEAT - 32.A

USER CONTROLS AND SEAT - Exploded view - Backhoe controls

1. Extendahoe (if used) 7. RH stabilizer

USER CONTROLS AND SEAT - Exploded view - Backhoe controls

1. Bucket and dipper 7. RH stabilizer

USER CONTROLS AND SEAT - Adjust - Adjustment of the backhoe

1. Control levers 3. Floor plate

USER CONTROLS AND SEAT - Disassemble - Air suspension seat

2. Place the seat assembly on the workbench. Cut and

3. Push in on the plastic retainer (1) and remove the

4. Remove the mounting screw (1) from the housing.

5. Disconnect the cable from the lumbar support. Re-

6. Tilt the right arm rest up until it is against the upper

7. Remove the arm rest as shown in the above photo.

8. Loosen and remove the 2 Allen head bolts from the

9. Loosen the 2 Allen head set bolts in the 2 slide pucks

17. Remove the slide swivel assembly from the lateral

19. Remove the 2 screws from the swivel contact switch

20. Disconnect the wiring harness from the height adjust-

21. Remove the 2 bolts from the switch bracket. Remove

22. Press in on the top and bottom tabs on the rear of

24. Remove the isolator plate from the upper housing.

28. Use acceptable tools and remove the retaining ring

29. Remove the pin from the isolator shock.

30. Remove the shock from the isolator plate.

41. Remove the 2 narrow roller bearings from the rear

45. Remove the 2 bushings and the isolator shock from

46. Inspect the parts of the isolator shock assembly for

47. Place an acceptable block between the suspension

50. Note the location of the 2 wire ties on the suspension

51. Disconnect the wiring harness from the air compres-

54. Remove the air compressor assembly.

55. Loosen and remove the 4 bolts from the pedestal

58. Remove the air spring assembly.

61. Loosen and remove the nut from the shaft.

63. Tilt the suspension assembly forward. Turn the sus-

64. Remove the 2 roller bearings from the shaft. Use

65. Remove the retaining clip from the isolator shock.

USER CONTROLS AND SEAT - Inspect - Air suspension seat

1. Inspect the seat cushion, backrest cushion, arm rests

USER CONTROLS AND SEAT - Assemble - Air suspension seat

1. Install the isolator shock and 2 plastic bushings onto

2. Use acceptable tools and install the retaining clip

3. Lubricate the 2 roller bearings (1) with molydisulfide

4. Install the suspension assembly roller bearings into

5. Install the shaft into the lower housing.

6. Install and tighten the nut on the shaft.

7. Install the rubber boot over the suspension assembly

8. Install the air spring into the suspension assembly.

11. Install the pedestal onto the lower housing. Install

13. Install the air compressor into the suspension as-

14. Install and tighten the 2 air compressor mounting

16. Connect the air compressor wiring harness.

18. Install the 2 plastic bushings and the isolator shock

19. Assemble the parts of the isolator control.

20. Install the isolator control and plastic bushing onto

21. Lubricate the 2 narrow roller bearings with molydisul-

22. Lubricate the 2 wide roller bearings with molydisul-

25. Install and tighten the 2 bolts in the isolator control.