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CGT 2.5kv Process Validation Report
CGT 2.5kv Process Validation Report
: KU/QA/031
Rev No.: 00
Bidar, Karnataka Date :- 22-03-2024 Rev Date.: 00
Winding, Braiding, And Coating, Process Validation Size And Type Wise Report
Sl.
Parameter REQUIREMENT OBSERVATION Sl No. REQUIREMENT OBSERVATION
No.
1 Customer Name : C.G.T (2.5KV)
8 Oven Temperature in degree Celsius (°C)
2 Product Type : Silicon Silicon
Oven No 01 Oven No 02
3 Size In MM : 3.0 mm 3.0 mm SET IN (°C) OBSERVED IN (°C) SET IN (°C) OBSERVED IN (°C)
4 Color : Black Black 90 85 90 89
5 Tower No : 02 02 70 70 -- --
5 RM AND WINDING 60 76 30 65
5.1 Yarn Type&No Of Layers : 75 1/2 (1) 75 1/2 (1) -- -- 90 90
5.2 Yarn Tension : 5.5 - 6.5 5.8 130 140 100 100
6 BRAIDING 180 180 170 170
6.1 Size / Class : 3 mm H Class 3 mm H Class 9 Speed (RPM) 280 - 330 310
6.2 Spindle : 40/2 40/2 10 RESULT
6.3 PPI (Pics Per Inch) : 27 28 10.1 (ID) Die in mm 3.0 +0.4 mm 3.2 mm
Wall Thickness One Side Thickness In mm
6.4
(Micro meter)
: 0.70 mm 0.68 mm 10.2
(Micro meter)
0.50 mm 0.57 mm
7.2 Coating Type : Silicon Silicon 10.9 Peel off (Ok -Not Ok ) Ok Ok
7.3 Rod In MM : 4 mm 4 mm 11 Inside Varnish Issue Ok Ok
7.4 Dye In MM : 4 mm 4 mm 11.1 Pull Push Test Ok Ok
Remarks :
KIRAN UDYOG
Bidar, Karnataka Date :- 22-03-2024
Winding, Braiding, And Coating, Process Validation Size And Type Wise Report
Sl.
Parameter REQUIREMENT OBSERVATION Sl No. REQUIREMENT
No.
1 Customer Name : C.G.T (2.5KV)
8 Oven Temperature in degre
2 Product Type : Silicon Silicon
Oven No 01 O
3 Size In MM : 4.0 mm 4.0 mm SET IN (°C) OBSERVED IN (°C) SET IN (°C)
4 Color : Black Black 90 85 90
5 Tower No : 02 02 70 70 --
5 RM AND WINDING 60 76 30
5.1 Yarn Type&No Of Layers : 75 1/2 (1) 150 1/3 75 1/2 (1) -- -- 90
5.2 Yarn Tension : 5.5 - 6.5 3.5 - 4.5 6.1 130 140 100
6 BRAIDING 180 180 170
6.1 Size / Class : 4 mm H Class 4 mm H Class 4 mm H Class 9 Speed (RPM) 280 - 330
6.2 Spindle : 56 56 56 10 RESULT
6.3 PPI (Pics Per Inch) : 26 27 27 10.1 (ID) Die in mm 4.0 + 0.5 mm
Wall Thickness One Side Thickness In mm
6.4
(Micro meter)
: 0.68 mm 0.55 mm 0.70 mm 10.2
(Micro meter)
0.50 mm
7.2 Coating Type : Silicon Silicon Silicon 10.9 Peel off (Ok -Not Ok ) Ok
7.3 Rod In MM : 5 mm 5 mm 5 mm 11 Inside Varnish Issue Ok
7.4 Dye In MM : 5 mm 5 mm 5 mm 11.1 Pull Push Test Ok
Remarks :
Doc No.: KU/QA/031
Rev No.: 00
Rev Date.: 00
g, Process Validation Size And Type Wise Report
OBSERVATION
0.52 mm 0.55 mm
-- --
4 - 5 Kv 4 - 5.5 Kv
Black Black
7.4 Gram 10.4 Gram
Ok Ok
-- 5.5 mm
Ok Ok
Ok Ok
Ok Ok
Ok Ok
KIRAN UDYOG
Bidar, Karnataka Date :- 22-03-2024
Winding, Braiding, And Coating, Process Validation Size And Type Wise Report
Sl.
Parameter REQUIREMENT OBSERVATION Sl No. REQUIREMENT
No.
1 Customer Name : C.G.T (2.5KV)
8 Oven Temperature in degre
2 Product Type : Silicon Silicon
Oven No 01 O
3 Size In MM : 5.0 mm 5.0 mm SET IN (°C) OBSERVED IN (°C) SET IN (°C)
4 Color : Black Black 90 85 90
5 Tower No : 02 02 70 70 --
5 RM AND WINDING 60 76 30
5.1 Yarn Type&No Of Layers : 75 1/2 (1) 150 1/3 75 1/2 (1) -- -- 90
5.2 Yarn Tension : 5.5 - 6.5 3.5 - 4.5 6.4 130 140 100
6 BRAIDING 180 180 170
6.1 Size / Class : 5 mm H Class 5 mm H Class 5 mm H Class 9 Speed (RPM) 280 - 330
6.2 Spindle : 64 72 64 10 RESULT
6.3 PPI (Pics Per Inch) : 28 30 27 10.1 (ID) Die in mm 5.0 + 0.5 mm
Wall Thickness One Side Thickness In mm
6.4
(Micro meter)
: 0.65 mm 0.55 mm 0.63 mm 10.2
(Micro meter)
0.50 mm
7.2 Coating Type : Silicon Silicon Silicon 10.9 Peel off (Ok -Not Ok ) Ok
7.3 Rod In MM : 6 mm 6 mm 6 mm 11 Inside Varnish Issue Ok
7.4 Dye In MM : 6 mm 6 mm 6 mm 11.1 Pull Push Test Ok
Remarks :
Doc No.: KU/QA/031
Rev No.: 00
Rev Date.: 00
g, Process Validation Size And Type Wise Report
OBSERVATION
0.55 mm 0.57 mm
-- --
5 - 6 Kv 5 - 6.5 Kv
Black Black
12.9 Gram 14.8 Gram
Ok Ok
6.5 mm 6.5 mm
Ok Ok
Ok Ok
Ok Ok
Ok Ok
KIRAN UDYOG Doc No.: KU/QA/031
Rev No.: 00
Bidar, Karnataka Date :- 22-03-2024 Rev Date.: 00
Winding, Braiding, And Coating, Process Validation Report
Sl.
Parameter REQUIREMENT OBSERVATION Sl No. REQUIREMENT OBSERVATION
No.
1 Customer Name : C.G.T (2.5KV)
8 Oven Temperature in degree Celsius (°C)
2 Product Type : Silicon Silicon
Oven No 01 Oven No 02
3 Size In MM : 8.0 mm 8.0 mm SET IN (°C) OBSERVED IN (°C) SET IN (°C) OBSERVED IN (°C)
4 Color : Black Black 90 85 90 89
5 Tower No : 02 02 70 70 -- --
5 RM AND WINDING 60 76 30 65
5.1 Yarn Type&No Of Layers : 75 1/2 (1) 75 1/2 (1) -- -- 90 90
5.2 Yarn Tension : 5.5 - 6.5 6.3 130 140 100 100
6 BRAIDING 180 180 170 170
6.1 Size / Class : 6 mm H Class 6 mm H Class 9 Speed (RPM) 280 - 330 310
6.2 Spindle : 64 64 10 RESULT
6.3 PPI (Pics Per Inch) : 28 27 10.1 (ID) Die in mm 8.0 + 0.5 mm 8.3 mm
Wall Thickness One Side Thickness In mm
6.4
(Micro meter)
: 0.68 mm 0.65 mm 10.2
(Micro meter)
0.50 mm 0.57 mm
7.2 Coating Type : Silicon Silicon 10.9 Peel off (Ok -Not Ok ) Ok Ok
7.3 Rod In MM : 12 mm 12 mm 11 Inside Varnish Issue Ok Ok
7.4 Dye In MM : 9 mm 9 mm 11.1 Pull Push Test Ok Ok
Remarks :