Governing System

Animation
 HP TURBINE IP TURBINE LP TURBINE TG SET

MS

CRH HPSV IPSV

NRV GENERATOR
HPCV IPCV

HPCV
CRH IPCV
HPSV
NRV IPSV

MS

HRH
Condenser

BOILER
 Opening SV
GENERAL SCHEME Opening CV
Steam from Turbine Rolling
boiler
Synchronization
De-acceleration
Turbine/Unit Lock- Acceleration
Out Tripping Tripping

120MW
100MW
80MW
120MW
80MW
Steam to
turbine 2900 rpm
3000rpm
3000RPM
3000rpm
3100rpm
80MW
100MW
120MW

Generating
Turbine Station Load
Consumer
Generator Speed

3150 3100 3000 2900 2850 1500 180

 Different oils, their colour codes, sources and purpose in KWU
Governing System LEGENDS
S.No Name of Oil Source & pressure Purpose Colour Code

1. Control Oil MOP/AOP ( 7-8.5 Kg/cm2) To establish Trip Oil, Aux Trip Oil, Trip Oil,
Start-up Oil, Aux Start-up Oil, Aux
Secondary Oil, Secondary Oil, Primary Oil,
Etc
2. Main Trip Valve (4.8-6 Kg/cm2) To reset , Open & Trip stop valve
Trip Oil
3. Main Trip Valve (4.8-6 Kg/cm2) To trip Hydraulic Trip Device
Aux Trip Oil
4. Starting Device ( 5.5 Kg/cm2) To assist Resetting & Opening Stop Valves
Start-up Oil
5. Starting Device ( 5.5 Kg/cm2) To Reset Main Trip Valve & Hydraulic Trip
Aux Start-up Oil Device

6. Speeder Gear ( 2.3-4.8 Kg/cm2) Input Signal to Hydraulic Converter

Aux Secondary Oil
7.
Secondary Oil Hyd/Electro-Hyd Converter ( 0-6 Kg/cm2) To govern HP/IP Control Valve opening

(HP/IP)
8. Primary Oil Pump ( 0-2.3 Kg/cm2) Feedback speed signal for HG
Primary Oil
9. Over Speed Test Device ( 2.0 Kg/cm2) To test Over Speed Test Device
Test Oil
10.
Drains
 CONTROL OIL OIL TAKEN FROM AOP/MOP DISCHARGE HEADER FOR THE
GOVERNING SYSTEM
 TRIP/AUX TRIP OILTHESE TWO OIL CIRCUITS ARE ESTABLISHED THROUGH
MAIN TRIP VALVES UNDER RESET CONDITION.
 START-UP/AUX START-UP OIL THESE TWO OIL CIRCUITS ARE ESTABLISHED TO
ITS PEAK PRESSURE THROUGH STARTING DEVICE AT 0% POSITION AND
PRESSURE STARTS REDUCING WHEN POSITION OF THE STARTING DEVICE IS
RAISED.
 AUX SECONDARY OIL THIS OIL CIRCUIT IS NOTHING BUT OUTPUT OF
HYDRAULIC GOVERNOR AND INPUT TO HYDRAULIC CONVERTER.
 SECONDARY OIL OUTPUT OF HYDRAULIC/ELECTRO-HYDRAULIC CONVERTER.
 TEST OILTHIS OIL CIRCUIT IS ESTABLISHED TO TEST OVER SPEED TRIP DEVICE
WHEN TURBINE IS RUNNING AT RATED SPEED.
 REMOTE TRIP SOLENOID VALVESTHESE ARE TWO IN Nos. AND WHEN ANY TURBINE TRIP GETS
INITIATED, THE SOLENOIDS GETS ENERGISED AND CONTROL OIL GETS DRAINED THROUGH THE
VALVES AND TRIPS THE MTV.
 MAIN TRIP VALVESTHESE ARE TWO IN Nos. AND CALLED THE MAIN TRIP GEAR. ALL THE
TURBINE TRIPPINGS TAKE PLACE THROUGH THIS DEVICE. UNDER NON-TRIP CONDITION
ESTABLISHES TRIP & AUX TRIP OIL AND USED FOR RESETTING/OPENING THE STOP VALVES AND
PRODUCING HP/IP SECONDARY OIL.
 STARTING DEVICE AS THE NAME OF THIS DEVICE SUGGESTS, THIS DEVICE IS USED FOR
RESETTING AND OPENING THE STOP VALVES AND , MAIN TRIP VALVES & HYDRAULIC TRIP
DEVICES. THIS DEVICE EITHER BE OPERATED MANUALLY BY HAND WHEEL OR FROM REMOTE
(MCR) THROUGH MOTORISED ACTUATOR.
 SPEEDER GEAR THIS DEVICE IN COMBINATION WITH STARTING DEVICE FORMS HYDRAULIC
GOVERNOR AND PROVIDES INPUT HYDRALIC SIGNAL TO HYDRAULIC CONVERTER. THIS DEVICE
EITHER BE OPERATED MANUALLY BY HAND WHEEL OR FROM REMOTE (MCR) THROUGH
MOTORISED ACTUATOR.
 HYDRAULIC/ELECTRO-HYDRAULIC CONVERTERAMPLIFIES&CONVERTS HYDRAULIC /
ELECTRICAL SIGNALS TO HYDRAULIC SIGNALS ( HP/IP SECONDARY OIL) FOR THE OPERATION
OF HP/IP CONTROL VALVE.
 HYDRAULIC TRIP DEVICESTHESE DEVICES PROVIDE MANDATORY PROTECTIONS OF THE
TURBINE BY DRAINING AUX TRIP OIL. THESE DEVICES ARE RESET BY AUX START-UP OIL.
 TEST V/V STOP V/V
SERVO MOTOR

BLOCK DIAGRAM OF GOVERNING

SYSTEM
Main Trip
Remote Trip Valves
Filtered Solenoid STOP &
Control Oil Valves CONTROL
VALVE

AOP CONTROL
VALVE SERVO
Filter

Trip Oil
MOTOR

MOP Secondary Oil

AOP Discharge
header

Aux Trip
Aux Start-up Oil

Oil

Electro-Hyd
Converter

Converter
Hyd
Start-up Oil

Starting
Device

Filtered Controlled Oil

Hyd. Trip Device

 RAISING STARTING DEVICE POSITION TO DE-PRESSURISE START-UP &
BRINGING THE STARTING
AUX STATR-UP DEVICE
OIL TO OPEN TOVALVES
STOP “0” POSITION TO BUILD START-UP
AND PRODUCING AUX
& AUX STATR-UP OIL TO SECONDARY
RESET STOP&OILMAIN TRIP VALVES AND HYD.
TRIP DEVICE
Hand Wheel

Moto
r STARTING DEVICE
Drain
Aux Start-up Oil (5.5 Kg/cm2)
TO MTV & HTD V/V

CONTROL OIL FROM AOP/MOP

TO TEST V/V OF STOP V/V

Drain Start-up Oil (5.5 Kg/cm2)
Start-up Oil (0 Kg/cm2)

75 100
50
Starting
Device
25 STARTING
In %
0
DEVICE
Position at MCR
RESETTING OF MTV FOR MAIN TRIP VALVE
TRIPPING OF MTV FOR
ESTABLISHING TRIP/AUX
KILLING TRIP OIL
TRIP OIL

DRAIN

TRIP OIL TO RESET/OPEN STOP VALVE & CONTROL OIL FROM AOP/
FOLLOW-UP VALVES ETC TO PRODUCE MOP(6-8.5 Kg/cm2)
SECONDARY
SECONDARY (4.8-6.0
OILOIL (0 Kg/cm2)
Kg/cm2)

AUX TRIP OIL TO HYDRAULIC TRIP

DEVICES
DEVICES(4.8-6.0
(0 Kg/cm2)
Kg/cm2)

AUX START-UP OIL FROM STARTING

DEVICE (“0” POSITION)
 RESETTING OF MTV

A
REMOTE TRIP SOLENOID O
OPERATED VALVES P
CONTROL OIL FROM D
AOP/MOP i
TRIP OIL TO HOLD STOP V/V’S & s
AND TO PRODUCE SECONDARY h
OIL Filter a
DRAIN
r
g
e
h AOP/
e MOP
a
d
e
AUX START-UP OIL r
TO RESET MTV &
HTD
AUX TRIP OIL TO HYDRAULIC
TRIPING DEVICES

MAIN TRIP VALVE

 TRIPPING OF MTV THROUGH RTSV
(ELECTRICAL) TRIPPING THROUGH RTSV

REMOTE TRIP SOLENOID

OPERATED VALVES
CONTROL OIL FROM
AOP/MOP
TRIP OIL TO HOLD STOP V/V’S &
AND TO PRODUCE SECONDARY
OIL Filter
DRAIN

AUX START-UP OIL

TO RESET MTV AUX TRIP OIL TO HYDRAULIC
TRIPING DEVICES

MAIN TRIP VALVE

 TRIPPING OF MTV THROUGH TRIPPING THROUGH HYD
HYDRAULIC TRIP DEVICE TRIPDEVICE
(MECHANICAL)

REMOTE TRIP SOLENOID

OPERATED VALVES
CONTROL OIL FROM
AOP/MOP
TRIP OIL TO HOLD STOP V/V’S &
AND TO PRODUCE SECONDARY
OIL Filter
DRAIN

AUX START-UP OIL TO RESET HYD

TRIP DEVICES

AUX TRIP OIL TO HYDRAULIC

AUX START-UP OIL TRIPING DEVICES
TO RESET MTV

HYDRAULIC TRIP
DEVICE
MAIN TRIP VALVE AUX TRIP OIL TO THE
HYDRAULIC TRIPING
DEVICES
 RESETTING OF RTSV, HYD. TRIP DEVICES &
MTV THROUGH RESETTING OF RTSV, HYD. TRIP DEVICES & MTV
THROUGH
REMOTE TRIP SOLENOID
OPERATED VALVES
CONTROL OIL FROM
AOP/MOP
TRIP OIL TO HOLD STOP V/V’S &
AND TO PRODUCE SECONDARY
OIL Filter
DRAIN

AUX START-UP OIL AUX START-UP OIL TO RESET

TO RESET MTV HYDRAULIC TRIP DEVICES

HYDRAULIC TRIP
DEVICE

AUX TRIP OIL TO THE

HYDRAULIC TRIPING
DEVICES
 STOP V/V OPERATION
START-UP OIL TO TEST V/V TEST
VALVE

TRIP OIL TO STOP V/V

MTV
RTSV’S

DRAIN Filter
AUX START-UP OIL

AUX START-UP OIL TO HYD STOP VALVE

TO MTV

S/D TRIP DEVICE SERVO-

MOTOR

HYD TRIP
DEVICE

AUX TRIP OIL TO HYD TRIP

DEVICE
OPENING OF STOP VALVES BY RAISING
RESETTING OF RTSV(DE-ENERGIZING) & HYD.
STARTING DEVICE
TRIP DEVICES & MTV THROUGH STARTING
DRAIN
DEVICE AT “0” POSITION STOP VALVE
 STOP VALVE SERVO-MOTOR

RESETTING/OPENING/TRIPPING TRIP OIL ABOVE PISTON

OF STOP VALVE
CYLINDER
SPRING
Drain PISTON
SPRING DISC
TRIP OIL BELOW PISTON DISC
PISTON DISC

TRIPPING
RESETTING OPENING
TURBINE OVERSPEED TRIP
DEVICE

AUX START-UP OIL

TO RESET
AUX TRIP OIL

FLY BOTL

Drain

Aux Trip Oil

TURBINE OVERSPEED TRIP DEVICE

 THRUST BEARING TRIP
DEVICE
AUX TRIP OIL
AUX START-UP OIL
TO RESET

TURBINE
SHAFT

RESETTING OFThrust
TRIPPING OF ThrustBearing
Bearing Drain
TEST OIL TRIP DEVICE
 Resetting Of Low
Vacuum Trip Device Low Vacuum Trip
Device
Tripping Of Low
Vacuum Trip Device

Vacuum

Atmosphere

Drain

Control Oil
Aux Trip Oil

Drain

LOW VACUUM TRIP DEVICE

 HYDRAULIC
Aux Follow-up GOVERNOR
Piston

Starting Device Speeder Gear

Aux Secondary Oil To Hyd.
Governor

75 100
50
Speeder
Trip Oil 25 Gear
From MTV In %
0

75 100
Aux Follow-up Valve
50
Starting
Control Device
25
Oil In %
Primary Oil 0
(0-2.3Kg/cm2) Primary Oil Pump
Link
Starting Device Speeder Gear
 Aux Follow-up
Starting Device Piston
Aux Secondary Oil To Hyd.
Speeder Gear
Governor

Start-up oil

75 100
50
Starting
Control oil 25 Device
In %
0

Aux Start-up oil

75 100
50
Primary Oil Starting
Primary Oil 25 Device
LINK Pump In %
0

Trip oil From MTV

 HP Sec. Oil
Follow - up valves
HG & EHG IP Sec. Oil

Aux Sec Oil

from S/G Hydraulic Converter

Amplifier
Piston
Trim
Control Oil Device

HP Sec. Oil

Electro-Hydraulic Converter Trip Oil

From MTV Follow - up valves

0-10V Supply IP Sec. Oil

from ATRS
Amplifier
Piston
Control Oil

Trim
Device

HG/EHG
Trip Oil
From MTV
 INPUT
HYD MINM SELECTION

GOVERNER OUTPUT GOVERNER OUTPUT

“100%” DRAIN 0% “0%” DRAIN 100%
OPEN OR 100% CLOSE ORIFICE OPEN OR 0% CLOSE

HYDRAULIC MINIMUM
SELECTION

ELECTRO-HYD HYDRAULIC
GOVERNOR GOVERNOR

DRAIN-1 DRAIN-2
OUTPUT
 CONTROL V/V
SERVO-MOTOR
What happens when Pilot Valve of HPCV
What happens
secondary when
oil pressure
secondary oil pressure
decreases
decreases very fast?rises
slowly ? ?

Drain ‘d’ Spring side

Control
Oil
‘e’ Valve side

Drain
‘e’ Valve side

Drain

Secondary
Oil
 Test Valve Stop Valve Trip
Servo-Motor Oil Solenoids (SVX)

Change-Over
Automatic
Test
Main Trip
Valve Valve TurbineSuccessful
Test
Solenoid
Start-up Test Solenoids
Oil

Aux-Start Up Aux Second

Oil
Control Oil
Aux Follow-up
Starting Valve
Speeder
Device Gear

Remote Trip
HTD Solenoid Valve

Reset
Solenoids Main
Trip
Valve Aux
Trip
Oil
Primary Oil
 THANKS GIVING

THANKS FOR LISTENING TO AND

SPARING YOUR VALUABLE TIME FOR
THIS PRESENTATION
END OF SHOW

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