Professional Documents
Culture Documents
GM GR Hse 002 - en - 1
GM GR Hse 002 - en - 1
GM-GR-HSE-002
Industrial Safety
TABLE OF CONTENT
1. Purpose .................................................................................................................................. 4
2. Scope of application .............................................................................................................. 4
3. Distribution and effective date terms ................................................................................... 4
4. Reference documents ........................................................................................................... 4
5. Follow-up of the document’s formulation, validation and revision procedures................ 4
6. HSE laboratory policy............................................................................................................ 6
7. Installation and design of laboratories................................................................................. 7
A. Layout ...................................................................................................................................... 7
B. Heating, ventilation and air-conditioning................................................................................... 8
C. Fire protection .......................................................................................................................... 9
D. Utilities ..................................................................................................................................... 9
E. Laboratory gases ..................................................................................................................... 9
F. Gas detection - Explosive atmosphere ................................................................................... 10
G. Electrical equipment............................................................................................................... 10
H. Storage of chemical products and oil samples storeroom ...................................................... 11
I. Laboratories and implementation of the ATEX Directive (1999/92/EC) .................................. 12
J. Effluents................................................................................................................................. 14
8. Laboratory operating rules ................................................................................................. 14
A. Prohibited actions .................................................................................................................. 14
B. Training - Enabling ................................................................................................................. 14
C. Special provisions for specific categories of personnel .......................................................... 15
D. Personal Protective Equipment (PPE) in laboratories ............................................................ 16
E. Risks associated with handling very hazardous products ....................................................... 19
F. Risks in the laboratory and means of prevention / protection ................................................. 19
1. Risks associated with equipment 19
2. Risks associated with specific operations 20
3. Risks associated with static electricity, radiation and microbiological analysis 23
4. Dangers associated with products 23
5. New products 26
G. Shipment - Receipt of samples .............................................................................................. 27
H. Waste .................................................................................................................................... 30
9. Preparation for emergency situations ................................................................................ 30
10. Others ................................................................................................................................... 31
11. Appendix I ............................................................................................................................ 32
12. Appendix II ........................................................................................................................... 34
13. Appendix III .......................................................................................................................... 37
14. Appendix IV .......................................................................................................................... 38
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 2/56
Group Guide and Manual
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 3/56
Group Guide and Manual
1. Purpose
The aim of this Guide is to provide recommendations to ensure compliance with healthy and safe
working conditions in laboratories.
These recommendations concern the design of the installations and the laboratory activities. They
are only applicable if they do not conflict with local regulatory requirements 1. It is the laboratory
manager’s responsibility to ensure this compatibility.
This Guide does not claim to be exhaustive in terms of the recommendations to be applied. It will
notably be used as an aid (« check list ») to evaluate the provisions implemented by the laboratory
in the fields of Hygiene - Health, Safety and Protection of the Environment.
It is intended to include in this Guide the Best Practices observed during the abovementioned
evaluations.
2. Scope of application
This Guide of Best Practices applies to all Entities of the TOTAL Group, whatever the country.
4. Reference documents
• (CLP) EC Regulation n°1272/2008 of the European Parliament and of the Council on
Classification, Labelling and Packaging of substances and mixtures
• (REACH) EC Regulation n°1907/2008 of the European Parliament and of the Council
concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals
• TOTAL Group Safety Guide GM-GR-SEC-010 « Handling flammable liquids - Risks
related to static electricity »
• TOTAL Group Directive DIR-GR-ENV-003 « Waste management »
• TOTAL Group Guide GM-GR-HIS-012 « REACH / CLP Reference »
• Triolet J., Capois J., Gautret de la Moricière G., Lê Quang X., Petit J.-M., Protois J.-C. et
Rocher M., La conception des laboratoires de chimie, Cahiers de notes documentaires -
Hygiène et sécurité du travail - n°188, Document ND 2173-188-02, INRS, 2002
• Globally Harmonized System of Classification and Labelling of Chemicals, Fourth revised
edition, United Nations, 2011
1
In France, reference is especially made to the Code du Travail « Aménagement des locaux et
lieux de travail » for all the regulations that must be applied by the manager in charge of a site.
Most of the recommendations of this Guide are based on European and / or French standards or
regulations.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 4/56
Group Guide and Manual
OBJECT OF THE
VERSION DATE AUTHOR CHECKED BY APPROVED BY
MODIFICATION
CTG Work Group
August 22, Creation of the
01 « HSE in P. HOORELBEKE G.H. WOODWARD
2013 document
Laboratories »
Members of « HSE in Laboratories » CTG working group who have contributed to this document
ALONSO AGUADO Jose Javier TOTAL Group
ASTORINO Luciano Refining - Chemicals
BUDYNEK Jean-Michel Marketing - Services
DELSARTE Jean-Lou Refining - Chemicals
LE GUILLOU Cyrille Exploration - Production
LEOTOING François Gas - Power
PAWELSKI Laurent Exploration - Production
PUEL Cécile Marketing - Services
REMINIAC Myriam Refining - Chemicals
VAN ELMBT Réginald Refining - Chemicals
WEINBERG Marc Refining - Chemicals
OLIVIER Catherine Refining - Chemicals
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 5/56
Group Guide and Manual
...
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 6/56
Group Guide and Manual
A. Layout
The space between the laboratory benches must be sufficiently wide (≥ 0.8 m).
Windows of buildings must be made from glass specifically designed to prevent dangerous
fragments of glass flying off, in the event of a potential impact, or be supplied with
appropriate alternative protection.
Specific warnings in place when handling very dangerous substances (Toxic T+) such as
hydrofluoric acid, H 2 S, ... Warning signs (pictograms) are a prevention measure that must
be implemented and integrated into each « Management of Change » process.
Laboratories must be equipped with safety showers and eye-wash stations. Depending on
the risk, fire blankets should also be present in laboratories. Some substances, such as
sulphuric acid, require the presence of safety baths. Protection means implementation has
to be studied during the design phase of laboratories and integrated into each «
Management of Change » process.
Lighting must be adequate and sufficient (at least 100 lux in corridors, and, depending on
the nature of the task - whether there is the need to see fine details or not - from 300 to 500
lux at workstations). Light fluctuation phenomena must not be noticeable and must not
cause any stroboscopic effect. Rooms where persons are working should have, as far as
possible, sufficient natural light.
Used water drains on the floor or on the benches should not give off any odour. It is
recommended to make sure that there is water present in U-bends, which can also be filled
with a mixture of water and glycerine, as this evaporates more slowly. The use of ball-
equipped traps ensures that odours do not rise when “dry”. The use of drains on non-used
benches should be avoided.
More generally, it is important to perform a risk analysis for the activity, in order to define
the required specific protection measures, such as fire or explosion resistance, ...
Office areas are to be separate from laboratories. They must be accessible via a separate
door.
Materials used for the floors, benches, ventilation, fume cupboards, cabinets, ... of
laboratories have to be compatible with the used chemical products.
It is advised to seek the opinion of the occupational doctor for all new facilities.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 7/56
Group Guide and Manual
This ensures good air quality with a permanent supply of « new » fresh air. When it is not possible
to keep windows open, or when the replacement ratio must be high, mechanical ventilation is used.
For offices and meeting rooms, the fresh air flow rate will be at least 25 m3/h per occupier. For
chemical rooms and the like, that are considered as « rooms with specific pollution », the air
replacement ratio will range between 6 and 12 per hour, except if a risk analysis requires a
different air replacement ratio. There are exceptions, for air-conditioned rooms or for rooms which
must be maintained at a constant temperature. In case of air conditioning through an open water
cooled circuit, attention must be paid to the risk of « Legionella » contamination.
The laboratory must be at a pressure slightly lower than that of the adjacent offices and corridors
(in the order of 10 to 20 Pa) in order to confine any emanation released as a result of accidental
spillage or leakage of reagents or solvents. It is important that visual means - at the entrance of the
laboratory - are provided to control this lower pressure. To this end, ensuring that all doors and
windows are closed is essential.
In some circumstances, the air that is sucked up may become contaminated accidentally (in case
of a malfunction of units adjacent to the laboratory). An analysis should allow the best solution to
be found to prevent this risk, notably through the installation of detectors, which must be
maintained, as all other laboratory equipments.
For the comfort of the workers, a relative humidity above 40 % is maintained, which also reduces
the risks associated with static electricity.
Note
The air-flow system inside buildings must be taken into consideration when installing gas and fire
detectors as well as for the layout of specific devices (flash point measurement, HFRR, ...).
Local ventilation
General ventilation dilutes pollutants, but may leave a residual pollution level at the emission point.
Therefore, each time the emission of dangerous products is likely to occur, local ventilation must
be used, such as an extraction hood, laboratory fume cupboard, glove box, ...
Fume cupboards are standardised « enclosures », ventilated in depression conditions, which suck
in the air from the laboratory and release it into the external atmosphere via a fan. The air released
must not be recycled. External emissions must take place at a sufficient height, making it
impossible for them to be sucked in by air intakes or nearby windows. Emissions of some
pollutants into the atmosphere may be regulated. In such cases, a purifying apparatus is installed
in the air-flow system.
Appendix IV details the French regulatory requirements in terms of laboratory ventilation and
provides the recommendations for the use and the regular check / control of laboratory fume
cupboards and other ventilation devices.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 8/56
Group Guide and Manual
C. Fire protection
Fire detectors
The fire detectors must be appropriate for the specific conditions: detection by ionisation (this type
of detector is, however, no longer authorised for new facilities), flame detector (UV or IR), smoke
detector.
The detectors must be connected to an alarm system that is capable of warning the staff on duty
(security guard of the site for example). The connection between detection and an automatic
extinguishing system must be carefully considered on a case by case basis (possibility of triggering
based on a false alarm, effects of extinguishing means on sensitive equipment, ...).
Extinguishers
Powder, CO 2 or water spray extinguishers (location to be agreed, with the Safety Department of
the site, based on the risks) must be inspected annually. They must be replaced immediately after
use or if they have exceeded their use-by date.
D. Utilities
Materials used for piping must be compatible with the gases or liquids to be transported. Piping
must be visible and accessible, with their markings being clear and legible. This marking must
include the flow direction and the type (name) of the fluid. The marking may be colour-coded.
E. Laboratory gases
Gas cylinders must be stored outside the laboratory, in a well ventilated area, in a vertical position,
in a rack equipped with chains.
If the gas cylinders (or the racks) are connected, with hoses, to the facility, there must be an « anti-
whip » device in place.
Gas cylinders must not be kept in the laboratory. If technically required (e.g. for calibration), an
easily accessible, dedicated area must be made available for this purpose (e.g. a fire proof,
ventilated cabinet), with adequate detection.
The flammable or toxic gas distribution circuit must be equipped with a stop valve (outside the
laboratory, if possible, in a sheltered place which is easily accessible). Check valves and pressure
safety valves must be clearly identified and accessible.
Special case of oxygen cylinders and lines
Oxygen is a combustive substance, which may trigger a fire or explosion, if it comes into contact
with flammable substances.
When construction is taking place, degreased equipment must be used. Never lubricate the
valves on oxygen cylinders and never apply grease to connectors.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 9/56
Group Guide and Manual
G. Electrical equipment
Regulation on electrical protection must be strictly applied. Electrical cabinets and boxes must be
kept locked. Electrical equipment must be plugged in as close to the socket as possible, avoiding
the use of extension leads or trailing cables. Everything must be done to avoid any contact with live
electrical cables.
Periodic electrical checks and work on electrical equipment must only be carried out by enabled
personnel (application of the local legislation). It is recommended to thoroughly assess the whole
electrical installation every five years.
An emergency stop device (« push button ») which will cut the power to all permanent equipment
and all sockets - with the exception of the exhaust fans - may be installed close to the door of the
laboratory.
Refrigerators must be of a type that has been approved for laboratories. There is generally no
interior lighting; the thermostat and the switch are located outside. The modifications should be
original. It is not recommended to carry out nor have these modifications performed after purchase.
If a refrigerator needs to be installed in an explosive area, all its electrical equipment must be
located outside of this area (e.g. refrigerated oil samples storeroom). Laboratory refrigerators must
not be used to store food.
It is recommended to protect electrical equipment with a 30 mA circuit breaker.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 10/56
Group Guide and Manual
Fire-resistant walls
Chemical resistant retention tanks / bunds and compliant to the local legislation
Efficient ventilation that can be regulated at two extraction speeds (high and low)
Chemicals storage must comply with the separation rules for antagonistic reagents:
Strong acids (hydrochloric, nitric, sulphuric, … acids) and strong bases (sodium hydroxide,
potassium hydroxide, hydrazine, …)
CMR (Carcinogenic, Mutagenic or toxic for Reproduction) and flammable products have to be
stored separately.
Pyrophoric materials - products that spontaneously ignite when they come in contact with air or
water (e.g. alkyl-metals) - must be stored separately. Automatic extinguishing systems must be
designed for this type of product.
2
Globally Harmonized System of Classification and Labelling of Chemicals, Fourth revised edition,
United Nations, 2011
A flammable liquid is a liquid with a flashpoint below or equal to 93°C. Flammable liquids are
classified into four categories, based on the flashpoint and the initial boiling point, as described in
the following table:
Flammable liquids
Category Criteria
1 Flashpoint < 23°C and initial boiling point ≤ 35°C
2 Flashpoint < 23°C and initial boiling point > 35°C
3 Flashpoint ≥ 23°C and ≤ 60°C
4 Flashpoint > 60°C and ≤ 93°C
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 11/56
Group Guide and Manual
The use by-dates stated by the manufacturer must be taken into account.
The measures to be taken (storage temperature, special measures, and precautions for use) are
generally available in the safety data sheets or the product notices that the laboratory must keep
and make available to the operators.
The laboratory must have an up-to-date list of all poisons (cyanides, arsenic, ...) and must keep
them in a locked cupboard. The key will be kept by the laboratory manager or by one of his
appointed assistants. If these products are not absolutely necessary, then they should be
removed from the laboratory.
REACH 3, the new European regulation for chemical products, requires tightening the entry
procedure for chemical products on to the site. This new situation requires that purchasing and
managing procedures for laboratory products are as close as possible to the general handling
procedures for products on the industrial sites. Specifically, all products used by the lab must be
registered 4, which might not be so obvious for products used in small quantities (for instance,
tetraethyl lead which is used for testing fuels with an octane index over 100).
Reference will be made to the TOTAL Group Guide GM-GR-HIS-012 « REACH / CLP
Reference » which describes the key elements that must be taken into account in the
REACH regulatory compliance effort as well as certain elements of the CLP (Classification,
Labelling and Packaging of Chemicals) regulation. This guidance is presented in
questionnaire format.
It is frequently necessary to have a refrigerated oil samples storeroom (around 4°C) to store
samples of light hydrocarbons. Several industrial sites have used old shipping containers for this
purpose (20‘ or 40‘), with an inside lining made of stainless steel, after having made modifications
(two « anti-panic » doors, fitting of a non-slip floor and metal shelves, extinguishers, explosion-
meters, explosion-proof lighting, « chiller » and explosion-proof evaporator, ...). These
modifications must have received the approval of the Safety Department of the industrial sites.
During transfer operations, it is important to take precautions against the associated risks of static
electricity (refer to TOTAL Group Safety Guide GM-GR-SEC-010 « Handling flammable liquids -
Risks related to static electricity »).
3
REACH is the European Community Regulation on chemicals and their safe use. It deals with the
Registration, Evaluation, Authorisation and Restriction of Chemical substances.
4
31 May 2013 was the deadline for registration of substances manufactured or imported at 100-
1000 tonnes per year.
31 May 2018 will be the deadline for registration of substances manufactured or imported at 1-100
tonnes per year.
The registration of substances manufactured or imported at < 1 tonne per year is not mandatory.
Some substances, as crude oil, do not have to be registered.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 12/56
Group Guide and Manual
Zone
(gas / Characteristics
vapour)
All laboratories must have a document related to protection against explosion, including a justified
zone plan, approved by a competent body.
In principle, laboratories where products likely to create an explosive atmosphere (with exception
of LPG analyses) are used are considered as zone 2. However, for laboratories equipped with
protection systems using extraction/dilution at the source or through general extraction/dilution, the
concept of zone is no longer relevant due to the action of the forced ventilation on the explosive
composition of the atmosphere. These rooms are called « protected volumes ».
In any case, for « protected volumes », there should be compensatory actions when ventilation
failures occur :
Monitoring
Increase, from normal to high, of the ventilation flow rate (in case of normal / emergency
devices)
Standard equipment may only be used in a protected zone if the risk of explosion is prevented
through the simultaneous use of specific protection measures, such as continuous dilution or
extraction at the source, and compensating measures detailed above.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 13/56
Group Guide and Manual
Ventilation and extraction equipment must be certified as being non-sparking and all equipment
related to safety in those « protected volumes » must be adapted for use in zone 2 (blowers, power
switches, pressure sensors, gas detectors, emergency stops, ...).
J. Effluents
Gaseous effluents
Gaseous effluents from fume cupboards, ... have to be connected to a collecting network.
This network must be equipped with a system designed for gaseous effluents treatment, allowing
complying with the local regulation.
Aqueous releases
Waste water system. This system is equipped with a « basin », located upwards of the
waste water treatment unit and that can be isolated in case of emergency.
A. Prohibited actions
In is forbidden to :
Smoke
Eat or drink
B. Training - Enabling
Irrespective of whether it has a Quality Assurance system, the laboratory must have, apply and
monitor a training / enabling procedure for its operators. The implementation of this process is an
ideal opportunity to remind staff of the general and specific rules concerning hygiene-health, safety
and protection of the environment. Any external staff working in the laboratory must satisfy the
safety enabling requirements, according to the rules used on the site.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 14/56
Group Guide and Manual
The training / enabling step for operators must be used to develop their critical sense and to
encourage them to constantly ask questions :
What must/should I do ?
Avoid unnecessary storage of substances in the laboratory that are liable to ignite,
degrade or decompose, in particular when subject to sunlight
It is important to report all incidents, accidents or “near misses” so they can be avoided in
future.
Pregnant women must contact the occupational doctor at the beginning of their pregnancy
to arrange a first physical examination in order to re-evaluate how compatible their job is for
their stage of pregnancy and to protect them from occupational hazards.
Employees on fixed term contract and temporary staff from recruitment agencies are not
required to undertake tasks that include exposure to some products (e.g., article D. 4154-1
of French « Code du Travail ») :
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 15/56
Group Guide and Manual
Incomplete list, taking into consideration the environment of the control laboratories in the
industrial sites :
Hydrofluoric acid
Chlorine gas
Manganese dioxide
O-Toluidine
Chloromethane
Tetrachloroethane
Carbon sulphide
...
All personal protective equipment must comply with current legislation in place.
Furthermore, when handling products, the « minimum » personal protective equipment to be used
is that which is stated on the corresponding Safety Data Sheet.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 16/56
Group Guide and Manual
In general, attention should be paid to use-by dates and to the integrity of personal protective
equipments.
Rules concerning the wearing of personal protective equipment by site visitors are to be set by
each individual site.
Safety glasses
They protect from direct damage to the eyes (chemical or thermal burns, lacerations, contusions)
and from indirect damage (thermal radiation). They must offer lateral protection. They can however
not guarantee total tightness, and if splashing from products is likely to occur during an experiment,
the wearing of goggles or a complete face shield is recommended.
It has to be mentioned that wearing contact lenses decreases eye irrigation and may get in the
way, should splashing occur, if quick washing of the eyes is needed. Safety glasses, including
optical adjustment, may be available for the operators, if needed.
Protective clothing
Safety shoes
Safety shoes can be light, but must be closed, with non-slip, anti-static soles and reinforced toes,
for all handling of heavy samples or objects.
Hand protection
The word « handling » involves many topics in a laboratory : hot liquids, liquid nitrogen or liquefied
gases that may cause cold burns, toxic and corrosive chemicals that may penetrate the skin,
poisons, glassware, machines, flames and electric heaters, …These are only a small part of the
potential hazards.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 17/56
Group Guide and Manual
Protective gloves must be appropriate for the use and the risk, provide sufficient tightness, and still
allow the hands to be sensitive enough to perform the task :
High temperature resistant gloves for very hot products (e.g. ashes)
Nitrile gloves for handling hydrocarbons, solvents, chemical products, ... Nitrile gloves are
not multipurpose. Their compatibility with the used products has to be controlled.
The protection given by gloves is only temporary. Chemicals can migrate through the constitutive
membrane of the glove (permeation phenomenon). Gloves may additionally undergo chemical or
mechanical degradation. They must therefore be changed frequently. Single-use gloves must be
removed immediately after contact with products. Contaminated gloves have to be treated as
dangerous waste and require specific elimination procedure.
When removing gloves, care must be taken to avoid soiling the uncovered hand.
Head protection
The wearing of a safety helmet is recommended for specific jobs, such as working at height or in
storage areas, where there is a risk of falling objects. Safety helmets must also be worn on pilot
plants.
Related to the risks analysis, long, flowing hair may not be allowed or has to be tied, if required.
Hearing protection
Ear protection is mandatory in areas where the noise level exceeds 85 dB (European regulation).
Ear plugs, personal moulded ear pieces or « noise-control » helmets are available.
Respiratory protection
Normal tasks have to be carried out in total safety, without using personal respiratory protection.
However, it may be necessary to use respiratory protective equipment for specific operations which
may result in the emission of toxic products (e.g. sampling and analysis of H 2 S containing
products), vapours or dusts. Filtering masks can only be used when ventilation is provided by a
flow of fresh air and if there is no risk of under oxygenation (O 2 > 20% vol). If it is not the case, IBA
must be used (in accordance with the training, enabling and utilisation rules).
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 18/56
Group Guide and Manual
For example :
Personal Protective Equipment can remain fully efficient only if they are perfectly maintained, and
kept in good operating condition. People must use it with care and consider it as a major element
in their own safety.
PPE that may be used by several people must be systematically disinfected after use.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 19/56
Group Guide and Manual
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 20/56
Group Guide and Manual
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 21/56
Group Guide and Manual
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 22/56
Group Guide and Manual
Specific precautions must be taken when using some ionizing radiations in the laboratory
(e.g., X-ray analysis, analysis using NMR or a laser). Work procedures should be followed
very closely.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 23/56
Group Guide and Manual
The new pictograms are shown below. Old pictograms, still used for the mixtures, are shown
in Appendix VI.
It should also be mentioned that there has also been a significant change made to the
classification rules. The labelling of a substance or a specific product can be different under
the CLP regulation compared with the previous European regulation.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 24/56
Group Guide and Manual
Risk of acute toxicity : these products are fast acting poisons. They can act
via various routes (by ingestion, by inhalation and by penetration of the
skin).
Acute toxicity, skin corrosion / irritation, serious eye damage / eye irritation,
skin sensitizer, hazard to the ozone layer.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 25/56
Group Guide and Manual
In addition to the classification of products, hazardous materials must be classified for transport, in
accordance with ADR regulations.
Transport pictograms
Environmentally hazardous
Corrosive substances Toxic substances
substances
5. New products
All new products received by the laboratory can only be received if accompanied by a Safety
Data Sheet in the language of the user (refer to the Branch or site purchasing procedures).
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 26/56
Group Guide and Manual
For each substance, the European REACH regulation requires that the manufacturer states
the authorised uses and, if necessary, provides risk management measures. It is
recommended to check that the supplier can provide a Safety Data Sheet in the REACH5
format, that its intended use in the laboratory is one of its agreed uses, and that the use of
the substance complies with the prescriptions on the Safety Data Sheet, particularly
those included in the exposure scenario corresponding to the actual use of the product in the
laboratory.
Drums of 30, 60 and 200 litres meet the toughest standard (X) of packaging group I and do
not require double packaging.
Even if they are exempted from declaration (limited quantity for road transport), it is
recommended to implement double packaging for all small samples up to 5 litres. However,
labelling remains mandatory.
Samples packaged in metal boxes, fitted with a plug and being more resistant to impacts,
do not require being placed in a plastic bag.
The drums are then closed using metal circular lids. In order to avoid any unwanted
opening, this lid is secured in place by a plastic clip.
All samples declared as dangerous must « travel » with their Safety Data Sheet (SDS).
5
REACH is the European Community Regulation on chemicals and their safe use. It deals with the
Registration, Evaluation, Authorisation and Restriction of Chemical substances.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 27/56
Group Guide and Manual
Nature of the product (accurately and not just the reference of the unit where it was
sampled)
It is also necessary to mention the chemical or physical treatments that the product has undergo
and which could change its characteristics.
Examples :
For air transport, additional labelling is required (hazard codes for the substance). A specific sticker
is also added to packages which can « travel » only by air cargo. For handling the substance, the
packaging must have the labelling which appears on the Safety Data Sheet.
Below are photos of two examples of acceptable packaging for the safe shipping of samples :
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 28/56
Group Guide and Manual
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 29/56
Group Guide and Manual
H. Waste
Reference will be made to the TOTAL Group Directive DIR-GR-ENV-003 « Waste
management » which establishes the principles and minimum requirements applicable to
the production and management of wastes issuing from the Group’s activities.
Depending on its nature, waste is processed in different ways : re-used, upgraded, destroyed, sent
to landfill, ...
It is therefore imperative to sort waste based on its type, its level of pollution and the treatment it
will undergo. This sorting must be done as upstream as possible - to prevent from any increase of
pollution - according to legislation.
Disposal is generally managed at a site level, by Environmental and Maintenance Departments,
and their rules must be followed.
The laboratory will manage by itself the following specific cases :
For laboratories, special care must be taken when disposing of chlorinated solvents, which must
not be mixed with petroleum products.
Chemical products will be collected and carefully disposed so they are not introduced into the site
waste water treatment, giving wrong results in the legal analyses of the controlled water effluents.
« Incompatible » materials must not be mixed.
In any case, it is essential to define, with the « internal customers » of the laboratory, the
adequate amount of products to be sampled, according to standards and laboratory
organizational requirements.
Each sample (or fraction of sample) not used or not stored is a waste!
All staff must also know the meaning of the warning signals and alarms and where the « assembly
points » are located.
It is recommended to have, in the laboratory, a sufficient number of first aid workers, trained on a
regular basis.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 30/56
Group Guide and Manual
10. Others
« Safety for laboratory activities » training is available in the RC Branch training program.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 31/56
Group Guide and Manual
11. Appendix I
Design
Ventilation
Adequate refrigerators
Preventive maintenance
Heating
Ventilation
Air conditioning
Fume cupboards
Analytical equipment
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 32/56
Group Guide and Manual
Functioning
Training - Enabling
Wearing of PPE
Prohibition of eating, drinking and smoking, except in designated areas, separated from the
working rooms
Scheduled inspections
Management of change
Return of experience
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 33/56
Group Guide and Manual
12. Appendix II
Are the working areas separate from the offices, meeting rooms and social areas ?
Are the laboratories (working areas) separated from the offices and meeting rooms ?
Is there an adequate number of emergency exits based on the surface area of the
laboratory ?
What personal protective equipments are available : gloves, safety glasses, face shields,
long sleeved coats, respiratory masks, … ?
Are the equipments in good condition for use, with a preventive maintenance schedule in
place ?
Are there specific warning signals for use of very dangerous products (e.g. HF) ?
Electricity
In general, is there adequate lighting ? In the extraction hoods and fume cupboards, are the
lights protected from vapours ?
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 34/56
Group Guide and Manual
Products
Are the gas cylinders stored securely, in a vertical position ? Have gas cylinders not in use
had their « cap » put back on ? Are oxidizing and reducing gases stored separately ?
Are the refrigerators used to store flammable substances adequate for this purpose ?
Are all bottles and containers correctly labelled, including secondary packaging or
containers ?
Are chemicals stored in secure places, in cupboards or on steady, solid shelters, with
retention bund ? Is any chemical stored on the floor ?
Is there a procedure in place specifying the type of cylinder to use for every type of
sampling ?
Does the laboratory have a separate system in place for recovering liquid hydrocarbons ?
Experiments / Ventilation
For each ventilation equipment, is there an « installation file » (with reference values) and a
file with details of all inspections carried out (including periodic checks) ?
Are all experiments that produce toxic or dangerous fumes carried out under an extraction
hood or in a fume cupboard ?
Are all experiments that may cause an explosion carried out behind a protective barrier or
in a fume cupboard ?
Does ventilation ensure a minimum air replacement ratio of 6 to 12 times (100 % fresh air)
per hour ?
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 35/56
Group Guide and Manual
Is the pressure in the laboratory kept lower than the corridors in the building ?
Is there a program of preventive maintenance and periodic check in place for ventilation
systems ?
Are the equipments used for the experiments, that may generate fumes or vapours,
installed inside the fume cupboard, at a distance higher than 20 cm from the front panel ?
If there is no extraction hood present, is there a local fume extraction line available ?
Are there panels or posters regarding safety measures, and do people read them ?
Are safety showers located in areas that will avoid splashing electrical circuits and
equipments ? Are the safety showers tested regularly ?
Is the number of available safety showers appropriate and are they easily accessible ?
Are there ABC class powder extinguishers available in the laboratory, close to all doors and
emergency exits ?
Are the fire extinguishers available in the laboratory designed for the type of fires that may
occur ?
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 36/56
Group Guide and Manual
Absence of CO detector(s) in areas where this gas may be present (e.g., in « Engines »
laboratory)
Incomplete HF procedure
Inadequate lighting
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 37/56
Group Guide and Manual
14. Appendix IV
Laboratory ventilation
This appendix summarises the main requirements, from French regulations and European
standards, regarding ventilation of the workplaces, and specifically laboratories (typically of
industrial sites).
In particular, recommendations for the acceptance and periodic checking of ventilation are
provided.
Laboratories located outside France must refer to national regulations. However, most of the
recommendations can be used as a guide of Best Practices.
1. Regulations (1)
The first goal of regulation concerning ventilation installations is to maintain an air quality that
preserves the health of workers.
In regulatory terms, laboratories are considered as being « areas of specific pollution », due to the
presence of products that are hazardous or toxic to health.
In the other cases, the areas are « areas of non-specific pollution ». In these cases, the minimum
fresh air flow per occupant is based on the nature of the activity : e.g. 25 m3/h in offices and 60
m3/h in workshops (where physical work takes place).
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 38/56
Group Guide and Manual
This means having an up to date installation file (2) for each ventilation system. This file is made of :
- An « instruction manual », which includes the description of the facilities and mainly the «
reference values » concerning the installation characteristics, which are to be compared to
the values recorded during periodic inspections. For laboratories, this file will notably
include the following information :
- The pollutants used
- The extracted air flow, for each « ventilation system »
- Static pressures or air speeds associated with these flows
- The overall extracted air flow
- The effectiveness of the ventilation systems, based on the standards in force, or
measured
- Properties of monitoring and control devices
- A « user guide » recording all operations concerning the installations (maintenance, periodic
inspections, ...), and a description of the measures to be taken in case of failure.
Periodic checks must be carried out, and, in case of laboratories, the following checks are to be
performed at least once a year :
- Overall extracted air flow
- Static pressures or air speeds
- System inspection
Please ensure that all compensation ventilation system(s) are included in the equipment
control and maintenance plan, if necessary.
It should be noted that the labour inspector can request that the site manager takes additional
independent measures, and performs independent periodic inspections. The site manager has
then to ask to a notified body, accredited by the Ministry of Labour (a list can be found in the INRS
website for France). The list of measures that may be required by the labour inspector can be
found in the French Decree of October 9, 1987. This Decree also includes a description of the
different accreditation categories (A, B, C or D).
In case of a ventilation system with air recycling, additional requirements are also prescribed,
which are not included in this document.
2. Standardisation
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 39/56
Group Guide and Manual
Finally, it must be ensured that the noise level generated by this type of equipment does not cause
hearing discomfort of the workers.
Currently, a set of six European standards, published for the first time between 2003 and 2007, are
in force on this subject :
- EN 14175-1 : Fume cupboards. Vocabulary
- EN 14175-2 : Fume cupboards. Safety and performance requirements (very few
requirements, and, notably no specified ventilation requirement)
- EN 14175-3 : Fume cupboards. Type test methods (tests to be carried out by
manufacturer)
- EN 14175-4 : Fume cupboards. On-site test methods
- XP CEN/TS 14175-5 : Fume cupboards. Recommendations for installation and
maintenance (general guidelines concerning the space and
distances between fume cupboards)
- EN 14175-6 : Fume cupboards. Variable air volume fume cupboards (description of tests
to control these fume cupboards)
In addition to the European Standard, there is an additional French standard to the ISO 14175-2 -
the NF X 15-206 - published in September 2010 (replacing XP X 15-206 of January 2005) :
Sorbonnes de laboratoire. Seuil pour l’essai de confinement.
It should be pointed out that all these standards, except the French NF X 15-206, do not impose
any measurement limit. The EN ISO 14175-4 standard provides a list of tests which can be chosen
by the purchaser.
Before the publication of these six European standards, the standard in force in France was XP X
15-203, which is now cancelled. This standard set a threshold value of 0.1 ppm for SF 6 in the
containment test, and a threshold value of 0.4 m/s for the air speed through the mobile front of the
cupboard (with an opening of the mobile front of 400 mm in both cases).
Even today these limits are still mentioned, which leads to confusion due to the fact that :
- The threshold value for the containment test defined in the standard currently in force, NF X
15-206, is also 0.1 ppm of SF 6 , but with an opening of the mobile front of 500 mm (§4.4.2.1
of EN 14175-3).
- It is not always understood that the Standard XP X 15-203 is obsolete.
- For « classic » fume cupboards (not « low speed » type, see §3.2.1), a threshold value of
0.4 m/s for the entering air speed is still recommended, but it is not a non-compliance
criteria.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 40/56
Group Guide and Manual
Visual inspection X X
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 41/56
Group Guide and Manual
In addition, periodic controls have to be performed to verify that the laboratory is at a pressure
slightly lower than the adjacent rooms (10 to 20 Pa).
Visual inspection X X
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 42/56
Group Guide and Manual
It is recommended (3), under normal conditions of use, to carry out the following controls, at the
suggested frequency :
Inspections / actions :
- Screen movement mechanism
- End-stops verification
- Extraction plenum cleaning
- Exhaust piping visual inspection
1/year OK
- Fan inspection (blades, direction
of rotation, etc.)
- Distribution equipment inspection
- Fixed walls, screen, horizontality
of the guillotine, etc.
(a) A small piece of paper stuck inside the fume cupboard can act as a visual indicator
(b) With opening of the mobile front at 500 mm, or at its maximum value (end-stop) if this is lower
than 500 mm
(c) This is a recommended threshold value, but not mandatory
Important remark
New « low speed » fume cupboards started to appear on the market a few years ago. They are
characterized by air intake speeds which are lower than 0.4 m/s. On these fume cupboards, an
additional system blows air at the bottom of the guillotine when it is open.
Without a definitive opinion about this type of equipment, the aforementioned limit of 0.4 m/s will
not be used. For information, the Research Department recommends a limit of 0.2 m/s for this type
of fume cupboard in its routine tests.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 43/56
Group Guide and Manual
Visual indication of air flow with smoke, Identical to reference value (i.e. smoke
1/six months
at the location of use extracted)
Flow > 10*volume (ventilated cabinets)
(b)
Air speed (one point in the centre of If the difference between the measured
1/year and the reference values is higher than
the cone or extraction tube)
30 %, this is the indication of a
significant degradation
Inspections / actions :
- Extraction plenum cleaning
- Exhaust piping visual inspection
- Fan inspection (blades, direction 1/year OK
of rotation, etc)
- Distribution equipment
inspection
(a) A small piece of paper stuck inside the fume cupboard can act as a visual indicator
(b) Allows the effectiveness distance to be calculated
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 44/56
Group Guide and Manual
References
(1) French employment law. The specified articles are available on the INRS TJ5 checklist
“Aération et assainissement des lieux de travail”.
(2) INRS practical guide to ventilation, reference ED6008, “Le dossier d’installation de
ventilation”
(3) INRS practical guide to ventilation, reference ED795, “Sorbonnes de laboratoire”
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 45/56
Group Guide and Manual
15. Appendix V
This appendix is the final report of a 2011 Working Group, made up of members from the different
Research Centres at Gonfreville, Solaize and Feluy (CReG, CReS and CReF).
This report has been validated by the CTG « HSE in Laboratories » Working Group.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 46/56
Group Guide and Manual
Borosilicate glass is the glass that is most commonly used in laboratories. They are Pyrex
and Duran type glass. They can be used at high temperature (up to 500°C), are resistant to
thermal shocks, and are more resistant to mechanical impacts. However, they are attacked
by concentrated hydrofluoric and phosphoric acid, which fragilizes them.
If possible, it is preferable to use other materials than glass (refer to paragraph 6 of
Appendix V) and the use of single-use containers is encouraged.
Be aware that glassware that is been repeatedly heated (heating-cooling cycles) can
fragilize over time.
• Put absorbent paper under glassware that will be used (do not put glassware directly on the
laboratory bench).
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 47/56
Group Guide and Manual
• Before introducing a glass tube into a rubber or a cork cap, the edges of the tube have to
be put in a flame in order to remove the potential ridges. Lubricate the end of the tube and
slowly introduce it with a rotating movement. The hands have to be protected with
appropriate cut-resistant gloves (refer to paragraph 1.1 of Appendix V).
This operation is to be avoided as much as possible by selecting specially designed
glassware (e.g. lapped glassware).
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 48/56
Group Guide and Manual
Photo n°3
Photo n°4
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 49/56
Group Guide and Manual
Photo n°5
Photo n°6
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 50/56
Group Guide and Manual
An example is illustrated on the photos n°9 and 10 (« cap » with a hole and
corresponding seal). These two parts can be screwed on the glass part (photo n°11).
This allows connecting a piping to an equipment.
Another example is given on the photos n°12 (« cap » without hole and corresponding
seal). This allows « closing » an equipment (photo n°13).
Photo n°12
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 51/56
Group Guide and Manual
Photo n°13
Using the part illustrated on photo n°14, equipped with two seals illustrated on photo
n°10, allows connecting two equipments (photo n°15).
Photo n°14
Photo n°15
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 52/56
Group Guide and Manual
In a dishwasher
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 53/56
Group Guide and Manual
3. Transportation
• If possible, avoid transporting glassware from one laboratory to another.
• Transport glass containers in baskets, buckets or in a trolley, avoiding any impacts.
4. Storage
• Store equipments carefully.
If the equipments are placed on shelves, they must be equipped with a flange to protect
items from falling off.
• The heaviest items have to be stored on the lowest shelves.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 54/56
Group Guide and Manual
• Glass tubes have to be stored horizontally, in such a way that they do not exceed of the
shelf.
6. Alternatives to glassware
• Polyethylene and polypropylene containers have to be chosen, if they are compatible with
the products being handled and the experiment being carried out.
• Use special glass, resistant to thermal shocks (e.g. Pyrex, Duran).
• Automatic micropipettes are preferred to pipettes with a bulb.
• « Coated » glassware can also be recommended (« coating » on the outer face). This
exists for flasks and rotary evaporators. Limitations of use for this type of glassware
include chemical incompatibility with some solvents, as well as temperature.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 55/56
Group Guide and Manual
16. Appendix VI
Old pictograms, still used for the mixtures, are shown below.
Document for internal use in TOTAL Group. Confidentiality level 1 (DICP classification of the DIR-GR-SUR-010) Page 56/56