Professional Documents
Culture Documents
Dorcas Project Work-1
Dorcas Project Work-1
1.0 Introduction
Rock bun, also called a rock cake, is a small cake with a rough surface resembling a rock. They
were promoted by the British Ministry of Food during the Second World War since they require
fewer eggs and less sugar than ordinary cakes, an important savings in a time of strict rationing
Lemm (2016). Rock bun can be prepared with different types of legumes or cereals depending on
the nutritional value demanded or the taste needed. Making rock buns from composite flour of
different legumes or cereals gives one a larger nutritional value and taste. For instance preparing
rock buns from blends of wheat, soybeans and sweet potato will give one all the nutritional
In many celebrations and fast-food sectors, cakes are served as snacks (Kiin-Kabari and Banigo,
2015). There are a variety of cake recipes to choose from, each with its classification based on
ingredients and cooking methods (Eke et al., 2008). They are made by mixing margarine with
flour, beaten eggs, sugar, and baking powder (Kiin-Kabari and Banigo, 2015). Wheat (Triticuma
estivum) enhances the worldwide diet with more calories and proteins than other regularly
consumed grains (Kumar et al., 2011). Wheat grain contains a lot of nutrients, specifically
protein (Koehler and Wieser, 2013). Products such as semolina, bread, scones, noodles, and
other confectionery goods can all be prepared from it (Kumar et al., 2011; Sramkova et al.,
2009). Wheat is the cereal of choice for snack production; however, it cannot be produced in
tropical areas, including Ghana, due to climate conditions. As a result, in areas where wheat is
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scarce, people rely on imports or avoid it entirely in their diets to make baked goods (Holt et al.,
1992).
Snack foods have always been a significant part of modern life; they represent a distinct and
constantly widening and changing group of food items. Consumer appeal for ready-to-eat (RTE)
products is forecast to grow rapidly over the next 5 years as consumers demand convenient
snacks with exciting sensory and textural properties. Extrusion technology has been used
extensively in the production of cereal RTE snacks due to its ease of operation and ability to
Designing snack foods today can be a complex process to meet changing consumer’s taste and
expectation, for example, ‘good for your health,’ ‘rich source of protein,’ ‘offering a unique
flavour,’ and the elusive search for something unique that also appeals to a wide variety of
people. Most snack manufacturers use some form of existing technology as the basis for creating
snack products, but incorporate variations that increase the resulting snack’s health image appeal
Soybean is a leguminous vegetable of the pea family that grows in tropical, subtropical, and
temperate climates. It was domesticated in the 11th century BC around northeast of China. It is
believed to have been introduced to Africa in the 19th century by Chinese traders along the east
coast of Africa (IITA, 2015). The eastern half of North China in the eleventh century B.C. has
been traced to the first domestication of soybean. Islam et al. (2007) reported that soybean is one
of the most important oil and protein crops of the world of which Serrem et al. (2011) also stated
that it contains 30 to 45% protein with a good source of all indispensable amino acids. The
protein content of soybean is about 2 times of other pulses, 4 times of wheat, 6 times of rice
grain, 4 times of egg and 12 times of milk. Soybean has 3% lecithin, which is helpful for brain
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development. It is also rich in calcium, phosphorous and Vitamins A, B, C and D. It has been
The growing concern about healthier lifestyle and healthy foods necessitated the food industries
to utilize the indigenous food to create new products. In essence, various processing technologies
have helped in transforming food ingredient into healthier products with maximum nutritional
value to ensure nutrient security of the population in developing countries. It was also observed
of wheat flour and encourage the use of locally grown crops as flour.
The aim of this study is to investigate the pasting properties and evaluate the nutritional
composition of rock buns produced from a composite flour blend of wheat, soya beans, and
The study was done to find out how well rock buns prepared with soy flour and sweet potato
instead of wheat flour or addition wheat, soy flour and sweet potato flour would keep in storage.
Due to the limitations of wheat agriculture, society must improve by using wheat grains in buns
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preparation. Poor buns snack preparation results from this. To increase snack quality and
quantity, there are numerous ways to do it. A snack's total nutritional content and protein quality
have been demonstrated to increase with the addition of oil and sweet potato seed flour.
Malnutrition and snack expenses could be reduced while soy bean usage could rise.
CHAPTER TWO
Wheat is the most important stable food crop for more than one third of the world population and
contributes more calories and proteins to the world diet than any other cereal crops (Abd-El-
Haleem et al., 1998). It is nutritious, easy to store and transport and can be processed into
various types of food. Wheat is considered a good source of protein, minerals, B-group vitamins
and dietary fiber (Shewry, 2007) although the environmental conditions can affect nutritional
composition of wheat grains with its essential coating of bran, vitamins and minerals; it is an
excellent health-building food. Wheat flour is used to prepare bread, produce biscuits,
confectionary products, noodles and vital wheat gluten or seitan. Wheat is also used as animal
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feed, for ethanol production, brewing of wheat beer, wheat based raw material for cosmetics,
wheat protein in meat substitutes and to make wheat straw composites. Wheat germ and wheat
bran can be a good source of dietary fiber helping in the prevention and treatment of some
digestive disorders (Simmonds, 1989). The antioxidant activity and phytochemical content were
studied in milled grain of eleven varieties which included a range of red and white wheat and
durum wheat. Whole-wheat bread is good for health. There is no doubt that the adaptability and
high yields of wheat have contributed to its success, but these alone are not sufficient to account
for its current dominance over much of the temperate world. The key characteristic, which has
given it an advantage over other temperate crops, is the unique properties of dough formed from
wheat flours, which allow it to be processed into a range of breads and other baked products
(including cakes and biscuits), pasta and noodles, and other processed foods. These properties
depend on the structures and interactions of the grain storage proteins, which together form the
‘gluten’ protein fraction. Lutein is the predominant carotenoids present in wheat (Abdel-Aal et
al., 1993) and the bran/germ fractions of wheat contained greater amounts of carotenoids and
antioxidant activity than the endosperm fractions (Alan et al., 2000). Lutein, along with
Globally, there is no doubt that the number of people who rely on wheat for a substantial part of
their diet amounts to several billions. Therefore, the nutritional importance of wheat proteins
should not be underestimated, particularly in less developed countries where bread, noodles and
other products (e.g. Bulgar, couscous) may provide a substantial proportion of the diet. Wheat
provides nearly 55% of carbohydrate and 20% of the food calories. It contains carbohydrate
78.10%, protein 14.70%, fat 2.10%, minerals 2.10% and considerable proportions of vitamins
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(thiamine and vitamin-B) and minerals (zinc, iron). Wheat is also a good source of traces
minerals like selenium and magnesium, nutrients essential to good health (Adams et al., 2002).
Wheat grain precisely known as caryopsis consists of the pericarp or fruit and the true seed. In
the endosperm of the seed, about 72% of the protein is stored, which forms 8-15% of total
protein per grain weight. Wheat grains are also rich in pantothenic acid, riboflavin and some
minerals, sugars etc. The barn, which consists of pericarp test and aleurone, is also a dietary
source for fiber, potassium, phosphorus, magnesium, calcium, and niacin in small quantities
All-purpose flour is the finely ground endosperm of the wheat kernel separated from the bran
and germ during the milling process. All-purpose flour is made from hard wheat or a
combination of soft and hard wheat from which the home baker can make a complete range of
satisfactory baked products such as yeast breads, cakes, cookies, pastries and noodles. Enriched
All Purpose Flour has iron and B-vitamins added in amounts equal to or exceeding that of whole-
wheat flour. Bleached Enriched All Purpose Flour is treated with chlorine to mature the flour,
condition the gluten and improve the baking quality. The chlorine evaporates and does not
destroy the nutrients but does reduce the risk of spoilage or contamination. Unbleached Enriched
All Purpose Flour is bleached by oxygen in the air during an aging process and is off-white in
color. Nutritionally, bleached and unbleached flour are the same (Alan et al., 2000).
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Bread flour, from the endosperm of the wheat kernel, is milled primarily for commercial bakers
but is also available at retail outlets. Although similar to all-purpose flour, it has greater gluten
Self-rising flour is all-purpose flour with salt and leavening added. One cup of self-rising flour
contains 11/2 teaspoons baking powder and 1/2 teaspoon salt. Self-rising flour can be substituted
for all-purpose flour in a recipe by reducing salt and baking powder according to those
proportions.
Whole-wheat flour is a course-textured flour ground from the entire wheat kernel and thus
contains the bran, germ and endosperm. The presence of bran reduces gluten development.
Baked products made from whole-wheat flour tend to be heavier and denser than those made
Cake Flour - Milled from soft wheat. Especially suitable for cakes, cookies, crackers and
Pastry Flour - Milled from soft, low gluten wheat. Comparable in protein but lower in starch
Gluten Flour - Used by bakers in combination with flours having a low protein content because
it improves the baking quality and produces gluten bread of high protein content.
Semolina - Coarsely ground endosperm of durum wheat. High in protein. Used in high quality
pasta products.
Durum Flour - By-product of semolina production. Used to make commercial U.S. noodles.
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Farina - Coarsely ground endosperm of hard wheat. Prime ingredient in many U.S. breakfast
cereals. Also used in the production of inexpensive pasta which has very low saturated fat; No
cholesterol; Very low in sodium; Very low in sugar; High in dietary fiber; Very high in
Wheat bran is used as a supplemental source of dietary fiber for preventing colon diseases
(including cancer), preventing gastric cancer, treating Irritable Bowel Syndrome (IBS), reducing
the risk of hemorrhoids and hiatal hernia, hypercholesterolemia, hypertension, reducing the risk
of breast cancer and gallbladder disease, and type 2 diabetes (Garvin et al., 2006). Wheat bran
helps constipation by speeding up the colon and increasing stool output and bowel frequency.
Wheat is an excellent source of iron and phosphorous. The outer layer of the barn provides fiber
that gives bulk and regulates the absorption and excretion of nutrients from the body.
The germ contains riboflavin, thiamine, vitamin E and trace minerals such as zinc, copper, iron
and magnesium. Wheat is the best nourishing food that can be easily given to patients and even
babies. Wheat has antibilious, antihydrotic, antipyretic, antivinous, sedative, skin and stomachic
properties. Wheat germ oil is a highly rich unrefined oil, richest sources of vitamin E, A and D. It
also has a high content of proteins and Lecithin. This oil is widely used for external application,
as it helps a great deal in getting rid of skin irritation including skin dryness and cracking. Wheat
germ oil is increasingly finding its way in the making of skin care products. The oil extracted
from wheat germ has a shelf life of near about 6-8 months. It is a good source of fatty acids that
are very vital for the healthy growth of the body. The germ forms only 3% of the weight of a
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wheat grain; nonetheless, contains about 25% of the protein, vitamins and minerals. Wheat germ
oil is known for its antioxidant properties and this explains the reason why it is added to other
carrier oils. When applied on the skin, it improves the circulation of blood and helps to repair the
skin cells destroyed by the scorching heat of sun. It keeps away the symptoms of dermatitis,
thereby preventing the skin from being victimized by various kinds of problems. Thick in
consistency, its independent use for massaging the body is not usually preferred. Since it has
exceptional nourishing qualities, it is used in lesser quantities for preparing the carrier oil blend
The young stems are used in the treatment of biliousness and intoxication. The ash is used to
remove skin blemishes. The fruit is antipyretic and sedative. The light grain is antihydrotic. It is
used in the treatment of night sweats and spontaneous sweating. The seed is said to contain sex
hormones and has been used in China to promote female fertility. The seed sprouts are
antibilious, antivinous and constructive. They are used in the treatment of malaise, sore throat,
thirst, abdominal coldness and spasmic pain, constipation and cough. The plant has anticancer
Wheat protein, which comprises up to eight per cent of the grain, has a special benefit as it has
eight of the essential amino acids in delicately balanced proportions. A complete internal
rejuvenation takes place when Wheat protein is metabolized into health-building amino acids.
These amino acids build a resilient muscle that comes back to its original form after stretching
and bending, healthy skin and hair and clearer eyesight and nourish the heart and lungs, tendons
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and ligaments, brain, nervous system and glandular network. The B-complex vitamins,
especially thiamin, riboflavin and niacin offered by natural brown Wheat promote youthful
energy and nourishment to skin and blood vessels. An abundance of minerals in natural brown
Wheat help to nourish the hormonal system, heal wounds and regulate blood pressure. Wheat
also offers iron to enrich the bloodstream and phosphorus and potassium to maintain internal
water balance along with other nutrients. Wheat thus helps restore internal harmony (Alvarez et
al., 2000).
Wheat is valuable in the prevention and cure of pyorrhea. It takes time to eat wheat and as it is
generally taken with other foods, it compels the chewing of other foods also. This not only
provides the needed exercise for the teeth and gum but also a great aid to digestion. Wheat grass
juice acts as an excellent mouth wash for sore throats and pyorrhea. It also prevents tooth decay
and tooth aches. Therefore, it is beneficial to chew wheat grass which draws out toxins from the
2.1.4.3 Constipation
The bran of wheat, which is generally discarded in milling of the flour, is more wholesome and
nourishing than the flour itself. It is an excellent laxative. The laxative effects of bran are much
superior to those of fruits or green vegetables as cellulose of the latter is more easily broken
down by bacteria while passing through the intestine. The bran is highly beneficial in the
prevention and treatment of constipation due to its concentration of cellulose which forms a
bulk-mass in the intestines and helps easy evacuation due to increased peristalsis (Hvatum et al.,
2006).
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It has been scientifically proved that chlorophyll arrests growth and development of harmful
bacteria. Wheat grass therapy can be effectively used for skin diseases and ulcerated wounds as
by retarding bacterial action, it promotes cell activity and normal re growth. By drinking wheat
grass juice regularly, an unfavorable environment is created for bacterial growth. Poultice of
wheat grass juice can be applied on the infected area, as it is an able sterilizer. Externally, wheat
flour is useful as a dusting powder over inflamed surface as in burns, scalds and various itching
and burning eruptions, Whole wheat flour, mixed with vinegar, boiled and applied outwardly
Wheat grass juice used as an enema helps detoxify the walls of the colon. The general procedure
is to give an enema with lukewarm or Neem water. After waiting for 20 minutes, 90 to 120 ml of
wheat grass juice enema is given. This should be retained for 15 minutes. This enema is very
helpful in disorders of the colon, mucous and ulcerative colitis, chronic constipation and
The chlorophyll content present in wheat enhances heart and lung functions. Capillary activity
also increases while toxemia or blood poisoning is reduced. Due to increased Iron content in the
blood and hemoglobin, lungs function better. Oxygenation improves and the effect of carbon
dioxide is minimized. It is for this reason that wheat grass juice is prescribed for circulatory
Sweet potato is cultivated and utilized extensively in Asia and Southeast Asian countries,
although processed products are more common in countries like Indonesia, Philippines,
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Thailand, Malaysia and Vietnam. The tubers are eaten after boiling or baking and increase in
sugars during these processes makes the tubers sweet after cooking. The ‘dry’ type of tubers will
be dry and firm but mealy after cooking, while the ‘moist’ type will be soft and watery as well as
Sweet potato contains water soluble pectin, which enables its use in making jams and jellies. Due
to the high starch content of sweet potato, compared to fruits, the jam has a slightly different
consistency (Truong1987). Differently colored and flavoured jams were prepared in the
Philippines using white, orange or purple fleshed sweet potato with fruits like orange, guava,
pineapple, mango, etc. Jams from sweet potato have been prepared in India (Padmaja and
Premkumar, 2002) and Bangladesh (Chaudhury, 1992). The orange fleshed variety‘ Kamala
Sundari’ was used for making jam with either sugar or molasses (Chaudhury, 1992). It was
found that the high starch sweet potato varieties could be in corporate only up to 60% (Padmaja
A procedure for the production of sweet potato flakes was first described by Taubenhaus (1923),
consisting of washing, cooking, mashing and drying on steam heated drum dryers. The process
underwent several steps for refining the technology and a much advanced process is now
available. The dehydrated flakes can be reconstituted to mashed sweet potato or incorporated
into various food products like pastries, cakes, bread, biscuits, etc. Hoover (1966) reported that
the ratio of soluble to the insoluble solids in sweet potato pure decided the final quality of the
flakes produced. The high content of soluble solids in the sweet potato flakes resulted in low
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water requirement to rehydrate the flakes. Further, the flavour also improved with increase in the
proportion of enzyme treated pure in the mash. The earlier process was further modified for pure
preparation using added alpha-amylases to partially hydrolyse the starch and increase the soluble
solids content of puree. The hydrolyzed pure was then added to the control pure and subjected to
drum drying. Spadaro and Patton (1961) observed that the quality of dehydrated sweet potato
flakes depended on the variety of sweet potato and for each variety, the process parameters have
to be optimized. The procedure was subsequently modified by adding amylase and/or sucrose
after cooking and pureeing, leading to a more acceptable product. Curing of tubers and storage
were reported to affect the amount of amylase required to produce acceptable flakes (Bertoniere
et al., 1966). The extraneous addition of alpha-amylases further eliminated by activating the
endogenous amylases during processing (Hoover, 1967). The process consists of heating the
puree almost instantaneously by steam injection to 160-185°F. The pre-heating helped to activate
the endogenous amylases in sweet potato and a holding period of 2-6min was sufficient to
achieve the required conversion of starch to sugars. The partially cooked puree is then passed
through a second steam injector, where high temperature in activation of the amylases is
achieved at 200°F. The treated puree was then drum dried to form dehydrated flakes. The
modified process enables the use of freshly harvested and/or high starch cultivars also for the
Low temperature storage of sweet potato is practiced in developed countries only, as the cost is
prohibitive for adoption. Sweet potatoes are frozen as whole roots or sliced cubes, pieces or as
pastes. The roots are often blanched in water or with steam at 10psi pressure (116°C) to
inactivate the enzymes associated with browning, off flavor development, etc. Steam blanching
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was reported as the best method, as it does not lead to a soggy product (Woodroof and Atkinson,
1944). The slices/cubes are packed in plastic bags and blast frozen at 40°C. The washed roots are
sometimes steamed, crushed, mixed with 35% sugar (w/w) and filled to plastic bags under
pressure before blast freezing at-40°C. Frozen sweet potato products are widely popular in Japan
(Woolfe, 1992).
Sweet potato roots are transformed into more stable edible products like fried chips, crisps,
French fries etc., which are very popular in Japan, USA, China, Netherlands, and Peru etc. The
roots are peeled, sliced into thin chips and deep fat fried to obtain fried chips. Discoloration
during frying at high temperature due to Maillard reaction is very common with cultivars having
high amino acid and sugar contents. Sugar coated fried chips are popular in Japan, while salted
or spicy chips are preferred in Papua New Guinea, Bangladesh and Peru. The quality is improved
through treatments like blanching for 2min at 93°C in boiling water or a solution of sodium acid
browning, etc. Picha (1986) reported that the glucose and fructose content of the sweet potato
slices determined the extent of browning of fried chips, rather than the sucrose content.
Sweet potato roots are dehydrated to enhance the shelf life of stored roots. The chips are further
powdered to flour and used for making many snack foods. The roots are either peeled or
unpeeled and sliced for drying. Discolouration of dried chips is a problem with certain cultivars
having high activity of polyphenol oxidases and higher levels of phenols. Walter and Purcell
(1980) found that the browning tendency of sweet potato was correlated only with the phenolic
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content, while others found that PPO activity was also correlated with browning potential of
sweet potato (Scott and Kattan, 1957). Walter et al., (1979) found that the principal phenolics
of sweet potato viz., chlorogenic acid and its isomers were effectively oxidized by sweet potato
PPO, resulting in browning in the processed product. Extensive drying of sweet potato is
practiced in China to produce dried chips for its further use in starch, noodle and alcohol
factories. Damp weather and prolonged drying periods can cause microbial contamination of the
chips.
Sweet potato is processed into noodles in many countries of the Far East viz., China, Japan,
Taiwan and Korea. A major part of sweet potato starch produced in China and Korea is utilized
for the production of noodles (Hong, 1982). There are many home scale and cottage level
processing units in China, which make traditional noodles from sweet potato starch. The process
consists in gelatinizing sweet potato starch slurry in a big vessel at 80°C, treating with sulphate
to prevent discoloration and mixing with native dry sweet potato starch (5%) to form a dough.
The dough is then filled to long cylindrical column (30cm×40cm) and pressed to extrude the
dough into strings into hot water. This is then separated manually to prevent adhesion. The
strings are then suddenly put to cold water, when the outside hardens and stickiness is reduced.
The noodles are then dried slowly so that both inside and outside get dry (Wiersema et al,. 1989).
In the Korean method, sweet potato starch is used to replace part of the wheat flour. The noodles
are made from sweet potato starch, wheat flour and salt. Steam cooking of wet sweet potato
starch, over boiling water is adopted in Vietnam. The extruded starch is then dried in bamboo
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racks and semi dried material is cut into strips. Noodles are often dark coloured due to phenol
Both glucose syrup and HFS are commercially made from sweet potato starch in China
(Wiersema et al., 1989). Sweet potato starch is converted to glucose syrup or high fructose syrup
for use in confectionery industries, pharmaceutical applications, etc. Microbial enzymes with
high conversion efficiency are available to effect the liquefaction and saccharification reactions,
which have advantages of the earlier acid linked hydrolysis. The optimum temperature for
liquefaction using liquezyme X was standardized as 90°C for 1h. Viscosity profile analysis
during liquefaction of sweet potato starch indicated that small amount of liquezyme X
(6.0mg100ml-1slurry) could bring down the viscosity of a suspension (1:10 w/v) from 3653cP to
972cP. Approximately 96% conversion of sweet potato starch to glucose could be obtained with
48h of action by the saccharifying enzyme, Dextrozyme X on liquefied sweet potato starch
slurry. Glucose isomerase (Sweetzyme T) could then convert glucose to HFS at 80ºC and pH 7.0
Sweet potato starch is commercially utilized for the production of a number of commodity
chemicals like citric acid, monosodium glutamate, microbial enzymes etc. which are used in the
food industry. Most of these are produced on small scale in China and Japan where sweet potato
starch is industrially produced. The starch is first converted to sugars and fermented to citric acid
by Aspergillus niger (Wiersema et al., 1989). Monosodium glutamate, a flavour enhancer for
various foods is manufactured from sweet potato starch in China. Sweet potato starch is first
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hydrolysed using enzymes to glucose, which is then converted by Brevi bacterium glutamicus to
glutamic acid. Monosodium glutamate is produced using alkali treatment of glutamic acid
2.5 Soybeans
Soybeans (Glycine max) belonging to the family leguminosae constitute one of the oldest
cultivated crops of the tropics and sub-tropical regions, and one of the world’s most important
sources of protein and oil. Soybeans are probably the most important oil seed legume which has
its origin in Eastern Asia, mainly China. The cultivar Glycine max is thought to be derived from
Glycine ussuriensis and Glycine tomentosa which grow wild in China, and can be found in great
quantities in Asian countries such as Japan and Indonesia (Onwueme and Sinha, 1999).
The seeds vary in shape and colour depending on the cultivar. In shape, they can be spherical to
flatten while the colour varies from white, yellow and brown to black. Also, the chemical
composition of each variety of soybeans differs from each other. Due to the long and tedious
processing technique of soybeans, Japan which is one of the largest suppliers of soybean has
highly acceptable and palatable soya products (NSRL, 2002). As a result of high protein content
in soybean, it can be used as a substitute for expensive meat and meat products (Charles and
Guy, 1999).
Soybean (Glycine max) first emerged as a domesticated crop in the eastern half of North China
around the 11th century B.C of Zhou Dynasty. It is easy to grow and has adaptability to a wide
range of soils and climate. Because it contains high amount of protein and oil, the soybean was
considered one of the five sacred grains along with rice, wheat, barley and millet (Ang et al.,
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1999). The protein and oil component of soybean are not only high in terms of quantity but also
in quality. For instance, soy oil has a highest proportion of unsaturated fatty acids such as
linoleic and linolenic acid making it a healthy oil to use. Soybeans are known to be typical of
such crops that contain all three of the macro-nutrients required particularly for human nutrition.
They also contain protein which provides all the essential amino acids in the amounts needed for
human health. Most of the essential amino acid present in soybean is available in an amount that
is close to those required by animals and humans. The protein – digestibility – correlated amino
acid score is close to 1, a rating that is the same for animal proteins such as an egg white and
casein. Additionally, soybean contains phytochemicals which have been shown to offer unique
health benefit. Soybean also has versatile end uses which include human food, animal feed and
Soybean can be processed to give soy milk, a valuable protein supplement in infant feeding,
soycurds and cheese (Tunde-Akintunde, 2000). It is also used to produce soysauce used
extensively in cooking and as a sauce. Soybeans are also used for making candies and ice cream
and soybean flour which could be mixed with wheat flour to produce a wide variety of baked
goods such as bread and biscuits (Onwueme and Sinha, 1999). Soybean oil is used for edible
purposes, particularly as a cooking, and salad oil and, for manufacture of margarine (Onwueme
and Sinha, 1999). The oil can also be used industrially in the processing of paints, soap, oil, cloth
and printing inks. The meal and soybean proteins are used in the manufacture of synthetic fibre
(artificial wool) adhesives and textile (NSRL, 2002). Soybeans could be made into such products
as tempeh, miso and natto which may include other sub-products (Onwueme and Sinha, 1999).
Soybean protein fibre has been reportedly produced from bean dregs that are produced when
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extracting oil (NSRL, 2002). From these, globular protein is extracted, made into a spinning
solution of a consistent concentration with the addition of a functional auxiliary and spun int o
yarn by the wet method (Senshoku, 2002). Effect of fermentation on soybean has the tendency of
altering the features of the arising dregs when oil is so extracted from soybean. This thus has
tendency of either skewing up or otherwise the various arrays of benefits known to accrue from
the development of soybean fiber blends with other fibers (Senshoku, 2002). (FFTC, 2002), has
also reported on the chemical composition and total digestible nutrients (TDN) of fermented
soybean paste residue. This is usually exploited for the utilization of such residues in livestock
rations. Furthermore, (Jong-kyu et al., 1996) had suggested the likelihood of the use of
fermented soybean paste residue for livestock feed in the near future as a form of turning waste
to wealth and thus serving as anchor for many other accruing benefits.
2.6 Snacks
Whether snacking is initiated because of hunger, regular eating patterns, or other psychological
or physiologic cues may be predicative of its effect on weight (Ma, 2003). The health impact of
eating frequency may depend on how an individual defines an eating occasion (a snack
compared with a meal) as well as their motivation to eat, food choice, age, sex, and
Food preferences for snacks are similar in several areas of the world. In the United States, “salty
snacks, desserts, candy, and sweetened beverages” are popular snack choices (Wang et al.,
2012), and salty snacks have become especially popular since 1977 (Piernas and Popkin, 2010).
In 2006, salty snacks including chips and nuts comprised 14.3% of total snacks consumed
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(Piernas and Popkin, 2010). Salty snacks, including crackers, popcorn, and pretzels, are also
popular among Canadian youth (Mercille et al., 2010). From 1977 to 2006, the preference for
sweet snacks in the United States decreased overall, but in 2006 desserts still comprised 19.6%
of snacks (Piernas and Popkin, 2010). Milk/dairy and fruit/juices have also become less popular
snacks in the United States as well (Piernas and Popkin, 2010). Yet, although fruit and sweet
have declined slightly as snack selections in the United States, they are very popular snacks in
Mexico, Brazil, China, Oman, and France (Musaiger, 1994). Fruit is the most common snack
food in Mexico (Duffey et al., 2014), and one of the most popular snack items in Brazil (Duffey
et al., 2013). Other popular snack items in Brazil are other sweets, desserts, and “salgados
(fried/baked dough with meat/cheese/vegetable)” (Duffey et al., 2013). Similarly, among Greek
adults, 2 of the most popular snack items are desserts (chocolates, cakes, and ice cream) and
savory pies (Elena and Maria, 2006). In China, both fruit and grain-based foods are popular
snacks (Wang et al., 2012). Snacks in France also tend to include sugary grain-based foods,
including “sweets, cereal bars, [and] biscuits” (Bellisle et al., 2013), and Canadian children tend
to also choose sweet grain-based products (Mercille et al., 2010). In Finland, however, the same
foods are consumed at snacks and meals (Ovaskainen et al., 2010). With the exception of fruit,
many of these snacks fit the profile of “snack foods” and are relatively nutrient-poor and energy-
dense. Therefore, on the basis of cross-sectional data, the choice of foods eaten for snacks is an
The increased consumption of caloric beverages as snacks also merits concern, because
sweetened beverages provide energy and few, if any, other nutrients. In the United States, the
energy density of beverages consumed as snacks has been increasing since 1977 (Piernas and
Popkin, 2010). From 1977 to 2006, the “percentage of snacks that consisted of beverages only”
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increased by 4%, and beverages now comprise; 100 kcal/d in the diets of American adults
(Popkin and Duffey, 2010). Beverages to better fulfill nutrient insufficiencies and avoid
nutritional excesses. Information from several countries will be addressed, but due to the
authors’ language proficiencies, data for part II were limited to countries for which government
issued dietary guidelines were available in English or French and at least 1 study on snacking
habits was available in English. Language presents an important limitation to this worldview of
snacking, because it is not possible to know whether data on other countries are missing due to
language barriers or a lack of data. In addition, the data discussed in this section are limited by
the study populations assessed. Nationwide survey data on snacking patterns were not available
for all countries and therefore some information used in this section relies on data from small,
homogenous populations.
The only consistent link between snacking and a health outcome appears to be its association
with improved cardiovascular health markers, including lipid profile (cholesterol and TG
concentrations) and blood pressure (Smith et al., 2012). Frequent eating may improve lipid
profiles and decrease the risk of cardiovascular disease (Smith et al., 2012). A review article
assessing the effects of feasting (1 large meal daily) compared with “nibbling” (Elena and Maria,
2006, small meals daily) found that the “nibbling” pattern was associated with lower total- and
LDL cholesterol concentrations and blood pressure (Bhutani and Varady, 2009). An additional
study found that more frequent meal consumption (>1–2 meals/d) resulted in lower total and
LDL cholesterol (Edelstein et al., 1992). Although the results of this review and study assess a
pattern of “frequent eating” rather than “snacking,” they both suggest that consuming food more
21
often throughout the day, an eating pattern that could be due to snacking, improves lipid
CHAPTER THREE
3.1 Materials
The Wheat, soybeans and sweet potato snack were made from the following materials: flour
milling machine, mechanical sieve, oven, desiccators, centrifuge, weighing balance, Rapid Visco
Analyzer (RVA), stirrer, knife, water, pipettes crucibles, bowls, napkin, Wheat, Soybeans, and
vegetable oil. The ingredients were obtained from Lapai central market, Lapai, Niger State.
The whole wheat grains were sundried for 24 hours after being sorted, cleaned and washed. The
dried grain was ground with a hammer mill into fine flour and sieved using a 2mm sieve before
being cooled.
22
3.2.2 Preparation of Soybeans Flour
The Soybeans were sundried for 24 hours after being sorted, cleaned and washed. The dried
grain was ground with a hammer mill into fine flour and sieved using a 2mm sieve before being
cooled.
The wheat and soybeans were blended in different ratio. The ratios are as follows:
A 100% 0% 0%
23
Wheat grains sweet potato Soybeans grains
Washing
Blanching
Mixing water
Molding
Baking
Cooling
24
Packaging
AOAC (2007)was used to determine the proximate analyses of the fortified rock cake samples
and the control sample. Moisture, ash, fat, crude fiber, crude protein and carbohydrate (by
Moisture content of the buns was used to determined using the procedure described by AOAC
(2000). 2g of sample was heated for 3h at 100oc to constant weight (AOAC, 2000).
Protein was used to determined using the micro-Kjeldahl method AOAC (2000). Mecuric sulfate
and 250ml of H2SO4 was added to the dried sample. The mixture was use heated at 450oC for 30
min in a digester until a clear solution is produced. The tube was placed in the Kjeldahl
distillation apparatus and 10 of 0.5% w/v NaOH will be added. The ammonia in the sample was
steam-distilled for 5min into a receiving flash containing 5% boric acid. The sample w as
The concentration of protein in the digested sample was used to determined spectro
% crude protein
titre of sample - blank 0.01 14.007 6.25 100
10 weight of sample
25
3.5.3. Crude Fat
This was carried out using the standard method of AOAC (2000).
Determination of the crude fibre and the ash content in the rock buns samples was carried out
3.5.5. Carbohydrate
Carbohydrate was determined using estimation by difference AOAC (2000). The crude fibre,
crude protein, and the fat content was subtracted from organic matter; the remainder accounted
for carbohydrates:
Statistical analyses was used to performed using the SPSS (version 20). Difference in proximate
composition and sensory scores was detected using one-way analysis of variance (ANOVA). A
This would be determine according to the method described by Efuribe et al. (2018) with a
Rapid Visco Analyzer (Tecmaster Perten N103802 Australia). Exactly 3.5 g of the samples
would be weighed into the test canister. Then 25 mL of distilled water was used to dispensed
into the canister containing the sample. The solution will thoroughly be mixed and the canister
well fitted into the RVA as recommended. The slurry would be heated from 50 to 95°C with a
holding time of 2 min followed by cooling to 50°C with 2 min holding time. The rate of heating
and cooling is at constant rate of 11.25°C/min. Peak, trough, breakdown, final, and setback
26
viscosities, peak time and pasting temperature would be read from the pasting profile with the
Sensory evaluation wias use to performed 24 hours after baking to evaluate loaf color, crust,
aroma, crumb texture, taste, and overall acceptability of the bread sample. A panel of ten judges
(using a questionnaire) of regular bread consumers using the Hedonic scale product will be set
up. The panel was set up in three sets (to obtain three replicates) and the sensory scores was
analyzed statistically.
CHAPTER FOUR
27
Samples Peak Trough Breakdown Final Set Peak Pasting
Mean with the same superscript in the same column are not significantly different at (p<0.05). Sample
A= wheat flour (100%), Sample B= wheat flour (70%), soybeans flour (20%) and sweet potatoes flour
(10%) flour, Sample C= wheat flour (60%), soybeans flour (20%), sweet potatoes flour (20%), Sample
D= wheat flour (50%), soybeans flour (30%), sweet potatoes flour (20%).
Peak viscosity
The pasting properties of the flour blends are shown in Table 1. The peak viscosity ranged from
1916.50 – 410.00 in which sample C and D (60% Wheat, 20% soybeans and 20% sweet potato:
50% wheat, 30% Soybean and 20% sweet potato flour) had the lowest value (646.50 and 410.00)
while sample A (100% wheat flour) had the highest peak viscosity followed by sample B (70%
wheat, 20% soybeans and 10% sweet potato flour). High peak viscosity is an index of high starch
content. This explains why sample A (100% wheat flour) and sample B (70% wheat, 20% soy
bean and 10% sweet potato flour) had the highest value indicating high starch content as
28
compared to the other blends. However, inclusion of soybean bean flour and sweet potato flours
at different percentages significantly from samples B (70% Wheat, 20% Soybean and 10% Sweet
potato flour) to sample D (50% Wheat, 30% Soybean and 20% Sweet potato flour) decreased the
peak viscosity. The relatively low peak is the ability of starch to swell freely before physical
breakdown (Sanni et al., 2004). The decrease in viscosity could be due to the high fat content.
This result is in agreement with Eke et al. (2018) on functional and pasting properties of Acha,
Trough viscosity
The table revealed that there is significant difference in the trough viscosity which ranged from
sample 197.00 – 970.50 accordingly where sample D (50% Wheat, 30% Soybean and 20%
Sweet potato flour) had the lowest while sample A (100% Wheat flour) had the highest. Trough
viscosity also known as hold period is the point at which viscosity reaches its minimum during
either heating or cooling process. The result indicated a decrease in value with an increase in
addition of soybean and sweet potato flour. The values obtained were higher than values (39.60-
59.19 RVU) reported for wheat and walnut by ofia-olua (2014) but they are in agreement with
Kiin-kabari (2015) on functional and pasting properties of wheat and plantain flours enriched
Breakdown viscosity
Breakdown viscosity which is the difference between peak viscosity and trough viscosity ranged
from 213.00 – 946.00 of which sample A (100% Wheat flour) had the highest followed by
sample b (70% wheat, 20% soybeans and 10% sweet potato flour) while sample D (50% Wheat,
30% Soybean and 20% Sweet potato flour) had the lowest value. The higher the breakdown
viscosity, the lower the ability of starch in the flour samples to withstand heating and shear stress
29
while lower breakdown value indicates that the starch in question possess cross-linking
properties (Chinma et al., 2010). The table showed that there was significant difference (p≥0.05)
Final viscosity
Final viscosity ranged from 386.00 to 2186.50 accordingly where sample D (50% Wheat, 30%
Soybean and 20% Sweet potato flour) had the lowest value compare to other samples while
sample A (100% wheat flour) had the highest value. There were no stability in decrease and
increase of values as inclusion of soybean and sweet potato flours decreased. There were
significant differences (p≥ 0.05) among the samples. The final viscosity is the most commonly
used parameters to determine a particular starch-based sample quality. It gives an idea of the
ability of a material to gel after cooking. Final viscosities are important in determining the ability
of flour to form gel during processing (Liang and King, 2003). The values obtained were above
the range reported by Ofia-olua (2014) for wheat and walnut blends (95.51-252 ) RVU.
Set back
Set back viscosity indicate the stability of starch to paste during low temperature storage, it
ranged accordingly from sample D-A (189.00 – 1216.00) having sample D (50% Wheat, 30%
soybean and 20% sweet potato flour) obtaining the least value while A (100% wheat flour)
obtained the highest value. Adebowale et al. (2005) reported that high set back value is an
indication of the propensity of starch molecules to disperse in hot paste and re-associate readily
during cooling. Setback viscosity values are reported to correlate with ability of starches to gel
into semi solid pastes. This result is slightly higher than that reported by Eke et al. (2018) this
30
Peak time
The Peak time results ranged from 4.80 to 6.00 min where sample A (100% Wheat flour)
obtained the highest value and sample D (50% Wheat, 30% Soybean and 20% Sweet potato
flour) obtained the lowest value while in sample B and C there is no significant difference
(p<0.05) in which both of the samples contain almost similar value (5.13 – 5.00). The pasting
temperature of the flour blends ranged from 83.08 to 88.78oC. Sample C (60% Wheat, 20%
Soybean and 20% Sweet potato flour) obtained the lowest value while sample A (100% Wheat
flour) obtained the highest. This result indicates decreased in peak time and pasting temperature
as addition of soybean and sweet potato flour increased except for sample D and C which
obviously decreased. Peak time is a measure of the cooking time while pasting temperature is the
temperature at which viscosity starts to raise (Eke et al., 2018). Since pasting temperature is a
measure of the minimum temperature required to cook a given food sample, flour blends with
higher pasting temperature may not be recommended for certain product due to high cost of
energy. The values obtained from this study are in agreement with (Eke et al., 2018).
Mean with the same superscript in the same column are not significantly different at (p<0.05). Sample
A= wheat flour (100%), Sample B= wheat flour (70%), soybeans flour (20%) and sweet potatoes flour
31
(10%) flour, Sample C= wheat flour (60%), soybeans flour (20%), sweet potatoes flour (20%), Sample
D= wheat flour (50%), soybeans flour (30%), sweet potatoes flour (20%).
The detailed results of the sensory evaluation of the wheat, soyabean and sweet potatoes rock
buns are shown in Table 2. The attributes of the buns evaluated were taste, color, texture, aroma,
and overall acceptability of the rock cakes prepared from different blends of wheat seed,
soybeans and sweet potatoes flour and most preferred by the 30 untrained panelists of sensory
assessors.
In colour attribute, food appearance is mostly determine by surface color which is the first
sensation that the consumer perceives and uses as a tool to either accept or reject food. sample A
(100% wheat flour) scored highest in all the attributes evaluated, and they were all above 8.0 on
a 9-point Hedonic scale. sample C (60% wheat, 20% soybeans and 20% sweet potato flour) had
the lowest value (6.40). While There is no signifant difference (p<0.05) between sample B (70%
wheat, 20% soybean and 10% sweet potato flour) and sample D (50% wheat, 30% soybeans and
Texture is a sensory and functional manifestation of the structural, mechanical and surface
properties of foods detected through the senses of vision, hearing, touch and kinesthetics by
Szczesniak (2002). The result showed that sample A had the highest value of (8.30) followed by
sample sample B. Also there is no significant difference (p<0.05) between sample C and D. The
texture values decreases accordingly which might be due to the addition of both soybean and
sweet potato flour. The highest percent of soybean added is (30%) which also had the lowest
value.
32
The taste results ranges from (6.09 - 8.60) with sample A (100% wheat flour) had the highest
value without a signifant difference (p<0.95) compare to sample B (70% wheat, 20% soybeans
and 10% sweet potato flour) which had a value of (8.40). Sample D had the least value while
sample C had the lowest value compare to other samples. The highest value of sample A indicate
that Rock buns produced from (100% wheat flour) is more palatible to consumer compared with
In Aroma, the result revealed that sample A (100% wheat flour) had the highest value while
sample D (50% wheat, 30% soybean and 20% sweet potato flour) had the lowest value among
the samples. There is no significant difference (p<0.05) between sample B, C and D. Overall
acceptability is the process of using our senses (taste, smell, touch, sight) and applying them to
determine the acceptability of foods. Simply, it is used in assessing the food to make sure that it
looks, smells, and tastes delicious. This shows that sample A (100% wheat flour) had the highest
value which indicates that buns produce from wheat flour is more accepted compare to the ones
33
Samples Moisture Ash (%) Fibre Fat Protein CHO Energy
(%) Value
3a a
.52b .88ab 4a 8d 2.90d
1b b
.61a .32a 5b 3c 9.82c
Mean with the same superscript in the same column are not significantly different at (p<0.05). Sample
A= wheat flour (100%), Sample B= wheat flour (70%), soybeans flour (20%) and sweet potatoes flour
(10%) flour, Sample C= wheat flour (60%), soybeans flour (20%), sweet potatoes flour (20%), Sample
D= wheat flour (50%), soybeans flour (30%), sweet potatoes flour (20%).
Proximate Composition of Rock buns produced from wheat, Soybeans and potatoes flour
Moisture content results reveals that there is significant (p<0.95) difference among the samples
with sample C (60% wheat, 20% soybeans and 20% sweet y flour) had the highest value
followed by sample D (50% wheat, 30% soybeans and 20% sweet potato flour) while sample A
(100% wheat flour) had lowest value. Increase in moisture content decreases the shelf life of the
product and this may lead to proliferation of micro-organisms which causes spoilage.
Ashing is an important first step in proximate or specific mineral analysis. Ash refers to the
inorganic (mineral) residue remaining after the combustion or complete acid-facilitated oxidation
34
of organic matter in food.The Ash content in sample A (100% wheat flour) recorded the lowest
value (4.00) while sample C (60% wheat, 20% soybean and 20% sweet potato flour) had the
highest value (6.53) which means that sample C will require more heat to neutralize the
Fibre results ranges from (1.55 - 5.11). As the soybeans were added the fibre is increasing
accordingly with sample D (50% wheat, 30% soybeans and 20% sweet potato flour) had the
highest value (5.11). The main objective of crude fiber analysis is to determine the presence of
indigestible ingredients including cellulose, hemicellulose, and lignin in in a food sample. These
substances are mostly present in the cell walls of plant-based foods and are not degraded by
digestive enzymes in the gastrointestinal tract. This means that the high percentage of fibre might
The higher protein for the sample C (60% wheat, 20% soybeans and 20% potatoes flour) showed
that it was superior to other flour blends. This increase is due to the fact that soybean flour is a
rich source of protein and helps to retrieve back the nutritional protein lost during the process of
manufacturing. Significant (p<0.05) difference exist in protein content with sample A(100%
In carbohydrates and energy value sample C (60% wheat, 20% soybeans and 20% potato flour)
had the lowest value for each (54.29; 364.93) respectively. There is significant (p<0.05)
difference among the samples in both energy and carbohydrates. Sample A (100% wheat flour)
had the highest value (74.64) in carbohydrates while in energy value sample B (70% wheat, 20%
soybean and 10% potato flour). This shows that wheat is high in carbohydrates content.
CHAPTER FIVE
35
Conclusions
The study revealed that composite flour with good nutritional value could be produced with
wheat flour, sweet potato flour and soybean flour. The functional and pasting properties of the
composite flours were determined by the proportion of each constituent flour. There exist
variations in the proximate composition of the composite flours which are desirable
characteristics for the manufacture of various food products. Sweet potato flour and soybean
flour have great potential as a functional ingredient in partial substitution of wheat flour in the
Recommendations
This work recommends the promotion and utilization of wheat-sweet potato-soybean flour.
However further research work should be focused on how to improve the sensory quality and
hence acceptability.
36
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