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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)
UTILITIES & FACILITIES (UF)

HHQ16
Area/Unit 11-12-21-22/HHQ16 Equipment No.

Line No. HHQ16 Eq. Description 1st Stage SF Duct Burner View Port

WO. No. 90359667

Job Title To perform view port removal, reinstate insulation and touch up painting.

1st Stage Supplementary Firing Duct Burner View Port was found burn marks during operation. After site visit, the internal
insulation has been damaged and require replacing accordingly.
Background

1 Schedule ✔ Technical Information

2 Manpower Loading ✔ Design Pressure (bar) 1 Design. Temp. (°C) 680
3 Contract Services NA Operating Pressure (bar) 1 Operating Temp. (°C) 568
4 Spare Part List ✔ Medium Flu Gas

5 List of Tools & Consumables ✔ Flow (m3/h) 432

6 Job Method Sheet ✔
7 Isolation List NA
Item
8 ISO drawing ✔
9 P&ID NA Remarks:
10 Job Hazard Analysis (JHA) ✔
11 Risk Assessment (RA) NA
12 PUD NA
13 Rescue / Ventilation Plan (if applicable) NA
14 Lifting Plan (if applicable) NA
e-JHA No. 908912, 912692 Req. ✔ X Prepared By:

ISO No. MY1008-HBK-&MTC020-203317 EIC ✔ X

P&ID No NA PIC ✔
SSBOC Date: 4th April 2024

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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)
UTILITIES & FACILITIES (UF)

1. SCHEDULE

Duration

No Activity Day / Week

1 2 3 4 5 6 7 8 9 10

1 Site Visit.

2 Equipment and tools inspection.

3 PTW approval.

4 Mobilize and unload tools, materials, and equipment at site.

5 Erect Scaffolding Platform.

6 Duct Burner View Port repair works.

7 Painting works.

8 Reinstate existing Duct Burner View Port.

9 Dismantle scaffolding platform.

10 Housekeeping.

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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)
UTILITIES & FACILITIES (UF)

2. MANPOWER LOADING

DURATION
Total
No MANPOWER PAX DAY (Man hours) Man
hours
1 2 3 4 5 6 7 8 9 10
1 Maintenance coordinator 1

2 Planner 1

3 Supervisor 1

4 Work Leader/Foreman 1

5 QC Engineer 1

6 QC Inspector 1

7 Pipe Fitter 0

8 Welder 1

9 Safety Site supervisor 1

10 Chargeman 1

11 Firewatcher 1

12 JIT Supervisor 0

13 Machinist 0

14 Mechanical Fitter 2

15 Painter 2
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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)
UTILITIES & FACILITIES (UF)

16 Helper 2

Total

Note: Applicable for jobs involving contractor’s manpower.

Hour Rate X
Daily Rate
Job Type Weekly Rate
Monthly Rate
Lump Sum

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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)
UTILITIES & FACILITIES (UF)

3. CONTRACT SERVICES
Equipment & Machinery
No. Description unit Spec. Qty. Duration Remark
1 Crane T
2 Compressor cfm
3 Portable Power Supply (Genset) kV
4 Scaffolding m3
5 Insulation m3
kW
6 HydroJet
bar
7 Lorry T
8 Forklift T
9 Flange Machining
10 Welding Machine 1
11 Generator 125kVa kVa 1
4. SPARE PART LIST
No Material No. Description Qty
1 Surplus PCP Insulfrax LT Blanked or Superwool 607 HT Insulation 2 m2
2 Surplus PCP Liner Plate A240 304H 1 m x 2 m x 2 mm
3 Surplus PCP Manhole Tape gasket 30 mm x 3 mm x 1 m
5. LIST OF TOOLS AND CONSUMABLES
No. Description Qty
1 Closed and Open End Spanner M16 – M24 4
2 Welding Machine 1
3

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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)
UTILITIES & FACILITIES (UF)

6. JOB METHOD SHEET

Hold PIC/ Trades/ Total

No. STEP Man Hour
Point Contractor (MHrs)
1 Perform site preparation activities. Identify work area and ensure that all the necessary EM/CONTRACTOR/ 2 0.5 1
tools, machineries and area are available and are in good condition, fit for the job OPN
(Equipment inspection). Identify the location of blind and isolation as per PIC. Apply LOTO at
lock-out box with tag.
2 Ensure all equipment and tools (welding machine, power tool) are calibrated and have valid EM/CONTRACTOR 1 1 1
supporting certificate with validity of one (1) year, and inspection sticker shall be attached to
the certified tools.
3 Prepare and get approval for PIC, EIC & PTW for equipment isolation. EM/CONTRACTOR 1 1 1

4 Conduct toolbox talks at site prior to work execution. Ensure all information related to PTW EM/CONTRACTOR 2 1 2
has been cascade to all contractors and subcontractors.
5 Ensure all isolation completed as per PIC and EIC. EM/CONTRACTOR 2 1 2
Confirm with operation line/equipment has been de-energized and depressurized and
update at PIC & EIC.
6 Mobilize and unload tools, materials, and equipment at site. EM/CONTRACTOR 3 1 3

7 Erect Scaffolding Platform to have better ergonomic working position. EM/CONTRACTOR 2 1 2

8 Remove existing Duct Burner View Port Glass by unscrewing all bolts connection (M24). EM/CONTRACTOR 2 1 2
Extra careful not to damage the glass.

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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)
UTILITIES & FACILITIES (UF)

9 Remove existing damaged insulation rock wool surrounding the view port opening. EM/CONTRACTOR 2 1 2

10 Cut and insert new insulation rock wool (Insulfrax LT Blanked or Superwool 607 HT) into the EM/CONTRACTOR 2 1 2
gap surrounding view port opening until fully pack (minimum 250 mm thickness).
11 Secure the newly installed insulation by cutting plate A240 304H to make a coaming EM/CONTRACTOR 2 3 6
surrounding the view port opening. Tack weld the coaming to HRSG casing only.

12 Carry out NDT (DPI) on the weldment. EM/CONTRACTOR/ 2 1 2

FI
13 Carry out surface preparation and touch-up painting. EM/CONTRACTOR 2 3 6

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PETRONAS REFINERY & PETROCHEMICAL CORPORATION (PRPC)
UTILITIES & FACILITIES (UF)

14 Reinstate existing Duct Burner View Port Glass by screwing all bolts connection (M24). EM/CONTRACTOR 2 1 2
Extra careful not to damage the glass. Install new gasket tape.
15 Dismantle scaffolding platform. EM/CONTRACTOR 2 1 2

16 Housekeeping. EM/CONTRACTOR 2 1 2

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UTILITIES & FACILITIES (UF)

P&ID ATTACHMENT

7.0 ISOLATION LIST

Valve Position
No Line Description Blind Type Size (DN) Line No (P&ID) Line Class
Open Close

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UTILITIES & FACILITIES (UF)

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UTILITIES & FACILITIES (UF)

Open
 Last state: 2015-09-30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Installation of washers on fixing bolts Welding preparation General weldment guidelines: General notes :
Upper washer Weld end preparation according to AWS D1.1 Plates with small bending radius and high sensitivity for cold cracking
have to be hot-bended! Pay attention to manufacturer proposals!
Distance
device
W1 All not indicated fillet welds have to be at least s=4mm & 10x s length
or as long as possible. Welded at staggered interrupted welds shall be No cracks are allowed, also on outer fiber of bends.
ng at the beginning and at the end on both sides. Plates dimension of bended parts are calculated in the neutral fiber.
e ld i

Outside
o r w r All not indicated butt welds have to be at least 10x s in length.
min ef sh e The actual dimensions depend on the bending machine and therefore
3"o
r 90 Mo v p e r w a 30° are to be determined by the manufacturer.
A p Fillet welds < s=3.5mm in general have to be processed in TIG (141). A
mm of u
All welds are free of undercuts, arc strikes and craters In general all edges have to be chamfered (min.: 0.5x45° according to ITP).
2 and shall not be welded from the corners. Remove weld spatters. The project includes 4 HRSG (11/12/21/22) in 2 blocks. If not indicated
<10 In case of corners without weld access holes (cut out), the corners differently in the 'Contents code' field, this document is applicable
are fully welded. for all 4 HRSG.

0.25 mm (100 inch)

View B W2
Annealing colors shall be removed reliably on stainless steels.

(max. 0.35)
1 : 10 Butt welds used as splices to accommodate available lengths
have to be tested 100% VT & PT/MT.
Additional welds shall be welded on both sides, shall be full penetration welding
30° and shall be free form distortion.
Lower washer
B (below liners) If a flush surface is required, the excess weld metal shall be removed to satisfy B
2 the quality requirements (e.g. in areas where stiffeners cross).
+26.776 Insulation bolt Liner plates
=>10 Tolerance for drill hole distance = ±1.0 mm Tolerance for weld construction AWS D1.1
Tolerance on complete drill hole field = ±2.0 mm Tolerance for machine work ISO2768-1 m, ISO2768-2 K is valid
Welding of top washers Welding of insulation bolts
6
Technical specification: MY1008-UHA-&CEC010-202100
Tack weld
Tack weld the upper washers in Inspection and test plan (ITP): MY1008-H-&CDC080-201208
View from outside CI02SR
marked area only after installation
of insulation and liner plates. Erection manual according to: MY1008-H-&CDC070-223101
1 : 50
C 4 C
CI11SR
4400

Top view
CIA0S-31R CI11SR View from inside
1 : 50 6
6

CIA0S-06
CIA0S-32R
CIA0S-08 CIA0S-04
CIA0S-37
CI01SR
CIA0S-30R

D D
CIA0S-29R
CI10SR CIA0S-36

CIA0S-32R CI10SR
2200

A
CIA0S-08 CIA0S-04 ul 4
Mo d
ul 4
CIA0S-29R I Mod
ul 3
H Mo d
ul 2
G Mod
vi e w F
Left
ul 1
E Mod
D GA
SF
CI09SR L OW
CIA0S-28R

Bottom view
E CI09SR A E
CIA0S-04
CIA0S-33
Projection method
2200

CIA0S-08
CIA0S-32R
CIA0S-38
Section A4-A4 Weld no.: 001÷013
Part list 1x execute
CISS
Burn Section A5-A5
1 : 10 for 1 boiler
CIA0S-27R mark at 1 : 10
CI08SR
F CI08SR
CIA0S-04
CIA0S-35 sight F
Gas flow CIA0S-35
glass
2200

CIA0S-32R
CISS HBK10CP001
HBK10CP401 CIA0S-39
CIA0S-08 Gas flow

72x287.5=20700
CIA0S-26R
22016

CIA0S-25R
CI07SR
CIA0S-33
CISS
CI07SR CIA0S-04 CIA0S-32R CIA0S-33
G G
2200

012
CIA0S-40
CISS
CIA0S-07

CIA0S-24R
CI06SR
CIA0S-35
CI06SR CIA0S-45R
CISS CIA0S-33
CIA0S-04 CIA0S-49
HBK10CP411 CIA0S-01
2200

CC-MHD
HBK10CP412 CIA0S-32R
H CISS CIFS H
CISS
CIA0S-46R CI02SR
CIA0S-07 CIA0S-23R
HBK10CP411
HBK10CP412 CIA0S-34
CIA0S-34
CIA0S-35
CI05SR CIA0S-33
CISS CIFS
CISS CIA0S-04 CIA0S-32R
2200

+10.014 CIA0S-48R
CIA0S-03
CISS CIA0S-22R CI05SR
J J
CIA0S-05 CISS
HBK10CP402
CIA0S-47R
CIA0S-21R
CIA0S-34

3030
A CISS
A CIA0S-33
CI04SR IP-D4S-290 Insulation pin Ø4x290 A-240 304H 500 MY1008-HBK-&MTC020-203195 0.03 kg PEMILIK TANAH/BANGUNAN:
CISS TANDATANGAN: PENGERANG POWER SDN BHD
CIA0S-32R CIA0S-35 IP-D4S-01 Clip Ø4 A-240 304H 3400 MY1008-HBK-&MTC020-203195 0.01 kg
2200

(Company No. 1089490-K)

CIA0S-01 CIA0S-04 FB-D12S-380 Fixing bolt D=12 - 380mm 380 A-240 304H 146 MY1008-HBK-&MTC020-203194 0.64 kg
CI04SR NAMA: Level 51, Tower 2, PETRONAS Twin Towers
CISS CIA0S-48R CISS Delivery part CISS 21 MY1008-HBK-&MTC020-203288 12.63 kg ALAMAT: Kuala Lumpur City Centre
CISS
CIFS Delivery part CIFS 3 MY1008-HBK-&MTC020-203288 84.59 kg 50088 Kuala Lumpur, Malaysia
CIA0S-05
K
CIA0S-90 PTFE layer 40.00m2 PTFE 1 MY1008-HBK-&MEC010-203101 40.00 kg PETRONAS K

CIA0S-80 Insulation board 50mm 12m3 Insulation type 4 1 1536.00 kg PENGURUS PROJEK:
CIA0S-20R
TANDATANGAN: PETRONAS PETRONAS TECHNICAL SERVICES SDN BHD
CIA0S-52 Plate 2 808x963 A-240 304H 1 MY1008-HBK-&MTC020-203294 9.76 kg (Company No. 347848-X)
HBK10CP411 CIA0S-34 CIA0S-51R Plate 2 1250x650 A-240 304H 1 9.10 kg
TECHNICAL
NAMA: SERVICES Tower 1, PETRONAS Twin Towers
CISS Plate 2 650x1250 A-240 304H 1 10.45 kg ALAMAT:
CIA0S-50 MY1008-HBK-&MTC020-203294 Kuala Lumpur City Centre
287.5

CIA0S-35

3030
CIA0S-01 CIA0S-49 Plate 2 650x1340 A-240 304H 1 MY1008-HBK-&MTC020-203294 9.27 kg 50088 Kuala Lumpur, Malaysia
2200

CI03SR
CIA0S-48R Plate 2 960x650 A-240 304H 3 9.41 kg
CIA0S-48R
CIA0S-47R Plate 2 1537x650 A-240 304H 1 11.93 kg
CIA0S-05 CISS CIA0S-46R Plate 2 1537x650 A-240 304H 1 13.94 kg
+4.760
CIA0S-45R Plate 2 675x650 A-240 304H 1 6.59 kg
L L
CI03SR CIA0S-40 Plate 2 650x1118 A-240 304H 1 MY1008-HBK-&MTC020-203294 8.50 kg
FB-D12S-380
CIA0S-39 Plate 2 650x1118 A-240 304H 1 MY1008-HBK-&MTC020-203294 9.65 kg
2665

CC-MHD 135 135 CIA0S-38 Plate 2 650x803 A-240 304H 1 MY1008-HBK-&MTC020-203294 6.56 kg
CISS
CIA0S-37 Plate 2 650x748 A-240 304H 1 MY1008-HBK-&MTC020-203294 6.00 kg
CIA0S-52
2200

CISS CIA0S-36 Plate 2 650x1638 A-240 304H 1 MY1008-HBK-&MTC020-203294 14.79 kg SKALA TARIKH
CIA0S-35 CI02SR CIA0S-35 Plate 2 650x1250 A-240 304H 7 MY1008-HBK-&MTC020-203294 12.27 kg
CI02SR
CIA0S-50 CIA0S-34 Plate 2 650x1538 A-240 304H 5 MY1008-HBK-&MTC020-203294 15.10 kg DILUKIS OLEH NO.MUKASURAT
5830

CIA0S-05 HBK10CP411 CIFS CIA0S-33 Plate 2 650x1825 A-240 304H 6 MY1008-HBK-&MTC020-203294 17.94 kg
HBK10CP412
HBK10CP412 CI01SR CIA0S-32R Plate 2 945x650 A-240 304H 8 9.25 kg PELAN:
DISEMAK OLEH
4760

CIA0S-31R Plate 2 912x1882 A-240 304H 1 MY1008-HBK-&MTC020-203294 26.09 kg

M M
570

4416
+1.986 CIA0S-51R
B HBK10CQ402
Right side of casing Right side of casing CIA0S-30R
CIA0S-29R
Plate 2
Plate 2
912x1825
912x1842
A-240 304H
A-240 304H
1
1
MY1008-HBK-&MTC020-203294
MY1008-HBK-&MTC020-203294
25.28 kg
25.52 kg
Kontraktor
SIEMENS AG SIEMENS Malaysia Sdn Bhd MMC
3270

CIA0S-06 CIA0S-28R Plate 2 912x1917 A-240 304H 1 MY1008-HBK-&MTC020-203294 26.59 kg

CI01SR HBK10CT401-CT416
CIA0S-27R Plate 2 912x1863 A-240 304H 1 MY1008-HBK-&MTC020-203294 25.82 kg
Siemens AG Siemens Malaysia Sdn Bhd MMC Engineering Services Sdn Bhd
CIA0S-26R Plate 2 912x1538 A-240 304H 1 MY1008-HBK-&MTC020-203294 21.29 kg Level 1, Reception, CP Tower unit 702, Level 7, Wisma Zelan
1986

CIA0S-25R Plate 2 912x1867 A-240 304H 1 MY1008-HBK-&MTC020-203294 25.88 kg PG ES PM No. 11, Jalan 16/11 No. 1, Jalan Tasik Permaisuri 2
Kaiserleistraße 10 Pusat Dagang Seksyen 16 Bandar Tun Abdul Razak
CIA0S-24R Plate 2 912x1654 A-240 304H 1 MY1008-HBK-&MTC020-203294 22.96 kg 63067 Offenbach, Germany 46350 Petaling Jaya, Malaysia 56000 Kuala Lumpur
Malaysia
CIA0S-23R Plate 2 912x1867 A-240 304H 1 MY1008-HBK-&MTC020-203294 25.88 kg
+0.000
CIA0S-22R Plate 2 912x1825 A-240 304H 1 MY1008-HBK-&MTC020-203294 25.28 kg Sub-Kontraktor
CIA0S-21R Plate 2 912x1855 A-240 304H 1 MY1008-HBK-&MTC020-203294 25.71 kg Matrosovova 31,
N 3700 3700 3700 3700 70900 Ostrava, Czech Republic http://www.avs-design.cz N
CIA0S-20R Plate 2 912x1930 A-240 304H 1 MY1008-HBK-&MTC020-203294 25.40 kg
CIA0S-12 U 100x50x5 271 A-572 Gr.50 2 MY1008-HBK-&MTC020-203294 2.53 kg No. Lukisan / No. Dokumen
B C D D C B CIA0S-11 U 100x50x5 277 A-572 Gr.50 2 MY1008-HBK-&MTC020-203294 2.59 kg PCP-SAG-ENG-DWG-HBK-203293
CIA0S-10R U 100x50x5 156 A-572 Gr.50 1 MY1008-HBK-&MTC020-203294 1.31 kg
Internal stamp
CIA0S-10L U 100x50x5 156 A-572 Gr.50 1 MY1008-HBK-&MTC020-203294 1.31 kg
Section A-A CIA0S-09 1/2 H 200x100x5.5x8 494 A-572 Gr.50 1 MY1008-HBK-&MTC020-203294 4.53 kg
1 : 50
Detail A1 Detail A2 Detail A3 CIA0S-08 Plate 10 100x108 A-572 Gr.50 4 MY1008-HBK-&MTC020-203294 0.83 kg
1 : 10 1 : 10 CIA0S-07 Plate 10 100x166 A-572 Gr.50 2 MY1008-HBK-&MTC020-203294 1.29 kg
1 : 10
CIA0S-06 Plate 10 100x1095 A-572 Gr.50 1 MY1008-HBK-&MTC020-203294 8.47 kg
FB-D12S-380 135 135 FB-D12S-380
P CIA0S-05 Plate 15 100x120 A-572 Gr.50 4 MY1008-HBK-&MTC020-203294 1.37 kg Project PKZ/PC
P
A5 CIA0S-04 Plate 15 100x180 A-572 Gr.50 8 MY1008-HBK-&MTC020-203294 2.05 kg PENGERANG COGENERATION PLANT MY1008
CIA0S-03 H 200x200x8x12 180 A-572 Gr.50 1 MY1008-HBK-&MTC020-203294 8.80 kg
Gas flow 5
001
CIA0S-01 H 200x200x8x12 290 A-572 Gr.50 3 MY1008-HBK-&MTC020-203294 14.27 kg
UNID DCC/UA Type Contents code

CI11SR Delivery part CI11SR 1 MY1008-HBK-&MTC020-203329 642.74 kg 494814442 &MTC020 11,12,21,22

A4 CI10SR Delivery part CS10SR 1 MY1008-HBK-&MTC020-203326 685.81 kg Variant
A Serial no.
203293 HBK
CI09SR Delivery part CS09SR 1 MY1008-HBK-&MTC020-203323 921.48 kg Origin no. Created with Dept.
A5 CI08SR Delivery part CS08SR 1 MY1008-HBK-&MTC020-203320 1183.14 kg
Inventor HTT HRSG-AT
03/00
CI07SR Delivery part CS07SR 1 MY1008-HBK-&MTC020-203317 1430.65 kg
A3
2900

CI06SR Delivery part CS06SR 1 MY1008-HBK-&MTC020-203314 2339.71 kg 02/00

CC-MHD CISS
Q CI05SR Delivery part CS05SR 1 MY1008-HBK-&MTC020-203311 2687.58 kg 01/00 Q
Right side of casing CI04SR Delivery part CS04SR 1 MY1008-HBK-&MTC020-203308 3230.15 kg 00/00 2015-09-30 Dzick Mulalic First issue
A4 CI03SR Delivery part CS03SR 1 MY1008-HBK-&MTC020-203305 3162.18 kg

80
Rev. Date Coord. Checked Details of revision

CISS A2 CI02SR
CI01SR
Delivery part CS02SR
Delivery part CS01SR
1
1
MY1008-HBK-&MTC020-203302
MY1008-HBK-&MTC020-203299
1670.24 kg
76.22 kg
Weight
21467 kg Format
A0 Scale
1:50 Spec.

Date Name Title

CC-MHD Manhole 600x600 A-572 Gr.50 1 MY1008-HBK-&MTC020-203172 106.08 kg
CC-MHB Manhole 1400x850 A-572 Gr.50 1 MY1008-HBK-&MTC020-203342 199.14 kg
Drawn
2015-09-30 Dzick Boiler inlet
A1 50 150
6
CISS
Description Quantity Drawing no.
Weight
Coord.
2015-09-30 Mulalic
Right side wall
Part no. Size Material per piece Checked
5 2015-09-30 Haertl
6 CISS B
CC-MHB D
C Copyright (C) Siemens AG 2015 Assembly
All Rights Reserved

Not to scale
R R
Handling
RESTRICTED
Drawing no. Rev./Version
3700 3700
Export classification AL: N ECCN: N 00 / 00
Actual dimensions may differ from Transmittal, reproduction, dissemination and/or editing of this document as well as
certified
This drawing is issued in confidence for engineering information
Goods labeled with "AL not equal to N" are subject to European or national export authorization SIEMENS

20
B C D dimensions shown in this drawing. utilization of its contents and communication thereof to others without express authorization only and may not be reproduced, disclosed to third parties or used
when being exported out of the EU. Goods labelled with "ECCN not equal to N" are subject MY1008-HBK-&MTC020-203293 Sheet no.
Therefore, all dimensions are to be checked are prohibited. Offenders will be held liable for payment of damages. All rights created by EN ISO 9001 to manufacture anything shown hereon without direct written
to US reexport authorization. Even without a label, or with label "AL:N/EKN:N" or "ECCN:N",
in the field prior to prefabrication/erection. patent grant or registration of a utility model or design patent are reserved. permission from Siemens Aktiengesellschaft Österreich.
authorization may be required due to the final end-use and destination for which the goods are to be used. Pertaining drawings UNID Description 1/1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Format DIN A0 Filename: MY1008-HBK-MTC020-203293_R00-V00_CI-SR.idw