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CATALOG
PACENO:5 (D 0 - 118 2
,/-
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INJECTION PUMP MODELDBGFC631- 4DW
SUPERSEDES MODEL DBGYC631-1DW
SPECiFlCATlON
CUSTOMER PART N0.69444-8
CUSTOMER’S NAME ELADDRESS:
EOITIONNO. 6 DATED 7-6-66
Waukesha Motor C”~P~“Y
Waukesha, Wisconsin
ENGINE F-:ilO-DL FULL LOAD RPM 2200
APPLICATION TRACTOR 1800 OLIVEBGOY. REGULATION 5% ISSUED BY: F. C. Wisnieski

t SPEEDS
.._._. .._-
NCITF. AI -- --- ARE
IN ENGlNE RPM UNLESS OTHERWISE NOTED
TEST STAND I
1. INJECTION LINES %z” I.D. BY 20” LONG 1 ; ;set Pressure
2. TEST OIL TEMPERATURE 110.-115” F. ;I. Set Point (WOT)
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES I10.CHECK POINT
4. “SE H.M.S. CALIBRATING OIL ILl.SET TORQUE SCREW 2200 57&O 3 72-74
PUMP OPERATING SPEED Half ENGINE SPEED I12.CHECK POINT-PART LOAD
ENGlNE FUEL CONSUMPTION 40h/hr. @ 2200 RpbL I13.HIGH IDLE (WOT) 2425 12-15 5
PUMP ACCESSORIES ~4. Recheck Point 1400 61-64 5
1. Delivery Valve 15. LOW IDLE 675 9-12 4
2. Speed Advance 16. TRANSFER PUMP PRESSURE (WOT)
3. By-Pass System L7. TRANSFER PUMP PRESSURE (WOT)
4. Electric Shut-Off (12’7 E.T.K.) LB. MINIMUM CRANKING SPEED DELIVERY 100 34 7 Ni”.
PUMP SETTINGS (t ITEMS APPLY TO SERVICE ONLY)
J____i_
1. ROLLER TO ROLLER DIMENSION 1.975 i-.0005
2. GOVERNOR LINKAGE GAP ,125” TO ,165” 19. NAME PLATE LeEt SloE VIEWING E.P IN
t(USE GAGE NO. 13389) 20. TIMED Left SIDE VIEWING E.P.
13. OPERATE PUMP AT ,000 RPM WOT (WIDE OPEN THROTTLE) 21. T,M)=o To Cam (for end Of I”j’?CtiO”)
FOR 10 MINUTES TO BRING TO OPERATING TEMPERATURE AND 22. GOVERNOR CONTROL COVER TO BE STAMPED 12 VOLTS OUT
CLEAR AIR FROM SYSTEM. 23. NUMBER ONE CYLINDER (FROM END PLATE) 0
4. CHLCK FOR MINIMUM 28” Ho TRANSFER PUMP LIFT AT 400 RPM. 24. S,SECl&~O~$S:
ne Connector 1111339 purchased separately
IF t.Q”,PPEo WlTH THE BY PASS SYSTEM, PINCH BY PASS HOSE.
b. Electric Shut-Off Assembly ~CJ be set to XL-274 or s/B 108~
5. AO.IUST TRANSFER PUMP PRESSURE (WOT)
16. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18)
C. Thrust Button 1110536 6 Spring, 1110541 to b,, assembled prior tc
7. Euro ADVANCE SPEED RESPONSIVE
shipment
a. ADVANCE MOVEMENT 6.
d. Assemble Part No. 15517 Timing anr.1 Return Uil Fittin:: Asseir-
RPM bly right side viewing End Plate p r h/p XL-452

b. 1000-1200 Set lo Adv.

c. 2000-2200 Finish Adv. 25. SEALING WIRES, PART NO. 10406 2.. REQUIAED
(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
NOTE: WAUKESHA TO SEAL FOLLOWING:
High Idle Screw
/-, \ Torque Screw Cap
e. 600-900 Set 1’ Adv.
b. 1500-1800 Finish Adv. Adv. Adj. Screw Cap to Head Locking Screw

\MT
WQ.
-

NUT, low idle adj. screw

WASHER, low idle adjscr
SCREW. low idle adj. 1 SEAL, Low idle screw

1321: 1 :ONNEkTOR ASSY., return line

1352 3 z,ASHER, cover hold down scrdw
l?lOI 1 COVER, govefnor control
GASKET, fiovernor cover 120.54 I---~-------, 1133 2 SCREW,, head locking
SEAL, pilot tube 10519 1057 1 GASKEJ,timing line wver
SEAL, drive shaft 104 5J 10% 2 SCREW,timi”g line ccuer
SHAFT, drive 1056’ 1 COvER”timi”g line
10213
1161 1 CAP, torque screv
KEY, drive shaft 10274 1380 1 NUT. torque screw
BUTTUN, thrust 10536 12041 1 SEAL, torque screw
SPKIRC, rhruat button 10541 1467 1 SCREW, torque

WASHER, corq. screw hole

SCREW, torq. ser. bole piuj
SCREW, name Plate 1484 6 1 HOUSING ASSEMLILY
PLATE., “ame 1509 3 2 BUSHING, throttle shaft
GASKET, fitting assembly 1041 6 1 TUBE, Pilot

FITTING ASSY., timing 8

(See Step 24) ret”rn oil
SCRSU. fitting ellsy.
SCREEN, return Oil 16460 w J
HOSE, retUrn -‘I 15521,
1
HE/)0
&ROTOR
GROUP
5 1 HYD.HEAD 6 RL)TOR ASSY.:*
5 2 PLUNGER, rotor (basic)
use 11067 thru11070 ,Standard)
,rllD72 thrul1075 (oversiz’e)
ROLLER, cam 3s indicated on rotor S.B.6(3R
SHOE, cam roller 1 VALVE, delivery S.B. l43R
.r 13826 (oversize) as req’d.
CAM RING ’ 1 PRING, delivery valve
‘
1 TOP, delivery valve
1 CREW, delivery valve ret.
SEAL, hydraulic head 1 1 WIRE, vent
SPRING, leaf 1 2 SCKEW, hydraulic head plug
SCREW, leaf spring adj. 1 1 WIRE, vent wire ret
1 SCREW. hydraulic head plug
CONNECT&, fuel line
WASHER, fuel line connector 1 ING, rotor retainer
SCREW, fuel line connector 2 ETAINW, rOtor
 lMFC63 l-&II
ammo* F.
ia Ez
-
1
FITTINO ASEEHRLY, inlet 1 5520
1 LEEVU. end plate

1 &a* end pleta slewa

1 LEtaNT. filter
1 EAL. elanant
RatrIN, cad plate lot. 11$2! 1 .xNG,sleeve sea1
WRING, trma. pump blade : .5694 1 SPRING, regulating
IILADE, trmufar pap 4 .5698 ISTON.
‘ reguletine
: UL. re!gl1eting pirton
LINIII, transfer pump 1 r131:
0t 16222
1 ‘UT& end
SW, ttmafar pump 1 11325 4 USHRR, end plete *crew
PLATE, thrust 1.967: 4 CR!%, end plate
PLUG, end plete pipe 2 a21 4 DCKUASHER, end p1ete SOreY
r: =

SPRING, govern& control 1 1997 1 .ETAINER, spring

#@RING, idling
ARN, @avernor 1 .446i : ;tiID&, idling spring
SHAFT, 60”. atm pivot 12211 1 9W ASSY., metering valve
SEAL, pivot #heft : LlS64 1 IASHER. wide stud
NUT, pivot shaft ret. 2 12261 :TUD, &;de
: IHIM, metering valve
1 ALVE,
‘ metering
SLEEVE, ~avornor thrust 1 14462 ,PHING, metering valve
: .ETAINER ASSY,. BO”. .MRht
WEIGHT, Rovernor 6 Ll6SI 1 RET. ASSY.&oV, wt.(basic)
1 RETAIIIER, 80”. wei6ht
1162( HUB ASSY., 60”. UeI@,t
t 12261 : RfNG, flexible tet.
= =t =

LEVER, rhrottli shaft 1 1229 1 HAFT ,mhut Off

SUL, throttle shaft 12041

WASHER, throttle shaft Seal : 14401

SHAM ASSY., throttle 1

1 JP, shaft retainer

LEVER ASSY., rhrott le 2646

- SPRING, throttle lever : 3003

1
SCREW, throttle spring 1 2879
1
RETAIN:,,, throttle teVQr 1 3010
:
NWC, high idle adj. 1 2194
SCREW, hlSh idle ad]. 1 2972 : .
3 = z
AWDlulK AweMa osow I
12641 1

SFAL, piston ring 1 5750

PISTUN, power 1 6241
WASbE&. slide 1 2622

WASHEK, slide 2627 1150; 2 iEAL, head lot. screw

PISTON, Spring 2755
SPKXNC, outer advance 6107 15475 1 iCHEV ASSY.. head loco
1543f 1 XHEW, cam advance
GUIDE, adv. adf. Spring 4940
SEAL, piston hole plug 2764 1276( 1 SEAL, adv. screw hole Plug
12761 1 LUG,
‘ adv. screw hole
PLUG, piston hoIe(sprine 5453
SCREW. advance adj. 4544
NUT, trimmer screw 3807 12ou 1 ;EAL, ad”. adj. scrsw
CAP. adv, adi. scr’cw 1 1611
= = =1

1476 UCRNUT, term. COnteCt

1251 NUTSterm. contact
1250 WASHER, term. ineulatin6
1252’ EYELET, Sr0UndinS
Install on right side
terminal Viewing End Plate’

1251 TUBE, term. insulating

1635 FKANE ASSY., solenoid
1246 SPRIffir shut-down arm
1 a47 ARM ABSI.. shut-down coil

. i
.
I FOR EffiINEQ ONLY
APPLICUIZ SBRVICE ASS~LIESt
-bATX CNG. NO. w!!!z

GASKET KIT 116163 S-23-63 7391 Refer to E.C.N. #7391

PXLOT TUBE REPIACENENT 116320 4-17-64 7939 4 Refer to E.C.N. X7939

SOLENO1D AND AM ASSFBBLY t16376 12-16-65 8792 5 Refer to E.C.N. 88792
7-6-66 9081 6 Refer to E.C.N. 89081
COVER AND SOLENOID ASSEHSLY 9’16360

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