Professional Documents
Culture Documents
HEALTH AND
SAFETY
HOT WORKING OF METALS
Molten Facts
How
Barely Hot Hot Very Hot Too Hot
to?
• Main processes
• Pouring molten metal into a heat-resistant mould
• Range of different types of mould but the most common iron
foundry processes use sand moulds
• Cooling of metal casting and removal from mould
• Finishing and cleaning of casting
Ferrous foundry - melting
• Iron or scrap melted in furnace
• Types include cupola, electric arc, electric induction and
crucible furnaces
• Health hazards
• Iron and other metal oxide fume / dust
• Carbon monoxide (particularly from cupola furnaces and
crucible furnaces)
• Impurities in scrap - lead, zinc etc
• Also noise, heat, hot metal
Ferrous foundries - mould preparation
• Precision foundries
• Use investment or ‘lost-wax’ process
• Wax patterns prepared and coated with fine refractory powder
before building up rest of mould
• Wax melted out prior to or during casting
• Fumes from decomposition of wax
The Aluminum Foundry
What are some of the hazards that exist in an
Aluminum Foundry?
What are some common manufacturing
process/materials in the Aluminum Foundry, and what
hazards can these processes/materials present to the
foundry worker?
What are some of the Personal Protective Equipment
(PPE) items that workers should wear in an
Aluminum Foundry?
Dust Hazards
• Sand can break down into
very small pieces or DUST
• These particles can become
airborne and get into worker
breathing zones
• Silica sand dust can cause
Small Particles
lung damage when workers of Silica
• Cristobalite
Silica:
• Tridymite Crystalline