PULP AND PAPER

Assessment of Environmental Management System

Odara Eka Aptari - 13017102
Hizrianisa Fadya - 13017106
Galang Ananta Dwipayana - 130171110
Samuel Setiawan - 13017112

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 ● Uses huge amount of
resources, specifically wood
What is The and water
Pulp and Paper
Industry? ● Product of Pulp and Paper
Industry:
○ Pulp
○ Paperboard
○ Paper
○ Other cellulose-based
products

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Hazardous Waste in Pulp and Paper Industry

SOLID WASTE

● Mainly treatment sludges, lime mud, lime slaker grits,

green liquor dregs, boiler and furnace ash, scrubber
sludges, and wood processing residuals.

WASTE WATER

● Include wood debris, soluble wood materials, toxic

compounds such as resin acids, unsaturated fatty acids,
etc.
● The most problematic wastewater content:
chlorinated organic compounds or AOX from
oxidation of chlorine
● Effect: toxicity in fish and other water-living organisms

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 Main Sources of Solid Waste

Sludge Dregs, Muds

- Source: Paper Mills - Source: caustic
- Color waste and process
fibre clay -Green liquor dregs
(biodegradable (non-reactive metals,
organics: cellulose, insoluble materials,
wood fibres, lignin) lime mud)

Ash Sludge
- Source: Power Boiler - Source: Wastewater
- Inorganic treatment plants
Compounds - Organic & Inorganic
Compounds
- pH = 7

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 Main Sources of Wastewater

Solid, COD, Color

- Source: Wood COD, Color, Chlorinated
preparation for compounds, AOX, VOCs
pulping - Source: Bleaching

SS, COD High-Strength COD,

- Source: Post-Pulping Sulfur compounds,
process AOX, VOCx
- Source: Chip digester
and liquid evaporator

Solid, COD, Color,

ACetone
- Source: Paper
making and coating

• In industries, COD is more preferable than BOD for process control measurement since the results are more
reproducible and are available in just two hours rather than five days.
• The main issue of waste water is the contaminant. COD, color, SS, and etc. are the parameter of these contaminant. 5
 Wastewater Treatment and Reclamation

Secondary Tertiary
Primary
-Activated - Membrane
Preliminary - Sedimenta
sludge separation
- Screening tion
Anaerobic - Coagulation
- Grit Removal - Flotation
- Sequential - Precipitation
- Filtration
- Aerated lagoons - Ozonation

Anaerobic Treatment Activated Sludge

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Solid Waste Treatment

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Air Pollution

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 Sources of Air Pollution

Pulping process Evaporator

TRS, VOC, TRS, volatile organic
Organochlorine compounds: alcohols,
compounds methyl mercaptan,
phenols

Recovery furnace
Lime Kiln
SO2, NOx, fly ash,
Fine Particulates: coarse particulates,
Sodium salts, TRS, HCL
calcium salts

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 Air Pollution Management
ELECTROSTATIC PRECIPITATOR

● Removes particulates such as fly ash

● Used in lime kiln and in recovery boiler in
conjunction with wet scrubber
● Charges particles negatively, and collect
them in a positively charged plate
● Depends on the resistivity of the
particulate

WET SCRUBBING

● Removes pollutants by spraying the gas

emissions with liquid
● Removes fines particulates and gaseous Revision:
particles Electrostatic precipitator uses a lot of electrical
● Small space requirements energy, thus making this method expensive and
● Found in lime kiln and recovery boiler higher operating cost
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BIOCHEMICAL TREATMENT CONTINUOUS EMISSIONS MONITORING SYSTEM

● Biofiltration ● System to monitor concentration of

-packed bed pollutants in gas being emitted
-inert synthetic/natural packing (polyurethane, ● A way to check whether the composition
ceramic) of emissions meets the regulated
● Bioscrubbing amount
● A dilution-extraction is used to take a
sample of the gas ad dilute in dry air
● Concentration is then analyzed by using
various techniques such as infrared
spectroscopy.
● Expensive, but the most effective
● Usually for smallest particles

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It is a sustainability strategy to monitor and manage ten key
impact areas of our business and wider supply chain. It is Sustainability
developed using stakeholder input and drawing upon global Roadmap Vision to
standards and frameworks to determine a series of 2020
commitments under each impact area. APP also established
Forest Conservation Policy (FCP) to complement the Asia Pulp & Paper Group
roadmap to meet zero deforestation commitments.
(APP)
1. 2.
By 2015, APP will have By 2015, all current APP
the capacity to be wholly suppliers will operate by the
reliant on raw materials standards High Conservation
from plantations. Value Forest (HCVF), providing
the most robust protection for
biodiversity, rare ecosystems
and local community rights.
.

3. 4.

By 2020, all current APP APP will also introduce

suppliers will have carbon measurement
credible certification for and evaluation for its
Sustainable Forest plantations – above and
Management (SFM) – below ground.
matching global best
practice in this field.
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Sustainability Roadmap

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Compliance Management Progress

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 Environmental Management System

1. Plan 2. Do
Establish objectives and The do phase allows the plan
processes required to deliver the from the previous step to be
desired results done

ISO 14001

3. Check 4. Act
The data and results gathered The act phase is where a
from the do phase are evaluated process is improved

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Environmental Management System & Energy Management System

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 AMDAL Sustainability Reports
● APP Sustainability Report
UKL
Documents 2016
UPL ● The Stakeholder Advisory
Forum (SAF)
RKL
● The list of Stakeholder is in
RPL Slide page 21

AMDAL : According to Peraturan Menteri Negara Lingkungan Hidup Nomor 11

Tahun 2006, every industry must have AMDAL in their planning strategies.

UKL and UPL : According to Pasal 1 ayat 1 Keputusan Menteri Negara Lingkungan
Hidup Nomor 86 Tahun 2002, UKL and UPL are managing and monitoring activities
that has an impact on the environment required for decision making process regarding
the activities that will be conducted in the future.

RKL and UPL : It is the documents that regulates the UKL and UPL
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 WBCSD
● The WBCSD was formed in January
1995 when the Business Council for
Sustainable Development merged
with the World Industry Council for
the Environment.

● The paper study - initiated by Erling

Lorentzen, chairman of Aracruz
Celulose, a WBCSD Council member,
is one of many projects organised by
the WBCSD.

● This study aims to provide a balan-

ced analysis of the paper cycle
from the perspective of sustainable
development. It is intended to create
a focal point for further debate and
consultation at global and local
levels.
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 Sustainable Development

Replanting
deforested areas
• Sustainable Wood
Requirements and
Maintain a sustainable Suppliers for APP can be Take no fibre from
proportion of seen in Slide page 23 conserved forests
recovered fibre in • The deforestation process
can also be seen in slide
addition to renewable page 22
virgin fibre.
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 Sustainable Development

Reduction of solid
waste
Reduction of Improve
carbon and energy management of
intensity water use

• All of the 3 Sustainable Developments above can be supported using renewable

energy and Co-Processing method (can be seen in Slide 24 and 25)

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Stakeholders of APP

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Integrated Sustainable Forest Management
Plan

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 APP’s Pulpwood Suppliers
APP’s Forestry is a division within APP and is
responsible for the management of supply of wood
fiber to all APP mills by assessing it.
The assessment consisted of crosschecking 168
pulpwood plantation companies and the individuals
listed under these companies’ shareholders, Board of
Commissioners, and Board of Directors, to assess the
relationship, whether by ownership structure or
financial influence, with APP. The assessment
concluded that:

• The companies identified as APP Partners are

consistent with the ones we have declared through
the APP FCP Monitoring Dashboard
(www.fcpmonitoring.com)
• The companies that were identified as involved in
deforestation practices no longer supply to APP
• Other companies that were alleged to have
relationship to APP have been identified as having
no relationship to APP supply chain

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 The Use of Renewable Energy to Reduce Carbon
Footprint and Increase Energy Independency

• Generate methane from wastewater, and

to recycle the gas as a fuel to power
production.

• Uses waste heat from a sophisticated gas

turbine power generation unit to reduce
its use of coal to process steam.

• Use methods of Co-Processing with

various Alternative Fuel and Raw Materials

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 Co-Processing in recycling Alternative Fuel and Raw
Materials

Some by-products from the process is used as the

alternative fuel and raw materials. The AFR
include:

• A major effort is converting by-products into

black liquor which is considered renewable.
Black liquor is the alternative fuel of choice at
Lontar Papyrus mill (LP) in Jambi Province,
Sumatra, where the mill meets nearly 60
percent of its energy needs.

• Other examples include: around 20 percent of

the LP energy mix comes from recycled bark
and wood waste.

• Sludge from the wastewater treatment plant

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 Facts About Products of Pulp and Paper
Industry
Tissue

• A single tree can make 100 pounds, equivalent to around

1,500 rolls of toilet paper.

Paper

● It would take a little more than half a tree to make a

carton (10 reams) of 100 percent, non-recycled 20-lb.
copier paper. One tree makes 16.67 reams of copy paper
(or 8,333.3 sheets). One ream (500 sheets) uses 6
percent of a tree.

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The Number of Tissues Produced with 1 Tree

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