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Politeknik Negeri Batam

Sistem dan Perlengkapan Kapal

Bilge System
Clean & Oily Bilge System

Hendra Saputra, S.T.,M.Eng

Politeknik Negeri Batam

Program Studi Teknik Perencanaan dan Konstruksi


Kapal
Politeknik Negeri Batam

Bilge System
Drainage system in the event of:
• Flooding in compartments due to grounding/collision (Main
function)
• To discharge water due to water-splash over hatches (rain,
bad weather, etc.)
• Leaks on welding roots
• Condensation on side shell
• Leaks on piping systems (particularly in E/R)
Politeknik Negeri Batam

Type of Bilge System


1. Clean Bilge System or Main Bilge System (Bilge System in
Compartment)
• General Service System
• Referring to Class’ Rules (Especially on Dimension of
Pipe)
• Directly discharged onboard

2. Oily Bilge System (Bilge System in Engine Room)


• To drain leaks in E/R (particularly on joints of piping,
pumps, flanges, etc)
• Shall be equipped with OWS sebelum dibuang ke O/B
(Marpol reglt’n max 15 ppm oil content)
• Separate systems from Main Bilge System Dimensions of
pipes and pump: by design not by rules
Politeknik Negeri Batam

Component of Bilge System


Bilge System Layout (Clean
• Suction Well (Bilge Bilge System)
suction) Compartme
• Main pipes nt
Pump Main bilge pipe
• Branch pipes Valve Branch bilge pipe
• Valves and fittings
• Bilge Pumps
• Overboard Overboard

Bilge well
Politeknik Negeri Batam

Ship compartment

Bulkheads

Compartme Lcompartment
nts
Politeknik Negeri Batam

Suction Well (Bilge Suction)


• Minimun 2 (portside & starboard) pada bagian belakang
compartment, kecuali pada ujung kapal (fore & after) cukup 1
suction well
• Untuk kapal dengan L compartment > 30 meter, memiliki
minimum 3 suction well
• Volume < 0,57 m3, dan H < 0,5 H d/b (tinggi double bottom)
• Mudah dilepas dan tahan korosi
• Khusus di E/R selain well untuk kebocoran kapal, juga ada well
untuk penampung kebocoran system pipa (oily-walter bilge
system)
• Khusus di E/R, suction well harus terhubung langsung (direct
suction) dengan main bilge system, independent bilge pump
(emergency bilge pump), atau cooling water pump (dengan
katup emg’cy)
Politeknik Negeri Batam

Ukuran Pipa Bilga (Pipe Diameter)


• BKI Vol. III, Section 11, N.2
- Main bilge pipe
- Branch bilge pipe
• Tanker (The diameter of the main bilge pipe in the engine rooms
of tankers and bulk cargo/oil carriers)
• Minimum Diameter: 50 mm (main and branch)
• L < 24 meter, Diam. minimum = 40 mm
Politeknik Negeri Batam

Bilge Pipe
• Material pipa: Steel Pipe Galvanised, mengacu BKI vol. V (rules for
material) sect 4
• Pipe thickness: BKI vol III sect 11 (tabel 11.5), Category M atau D
(Shcedule 40)

da = Pipe outside diameter (mm)


s = Minimum wall thickness (mm)
Politeknik Negeri Batam

Bilge Pipe (cont…)


• Sambungan pipa: butt-weld atau flange (tabel 11.12 dan 11.16
BKI Vol III sect 11)

• Klasifikasi berhak menguji bila pipa tidak bersertifikat


• Peletakan pipa diatas d/b yg mudah diakses
Politeknik Negeri Batam

Bilge Pump
• Capacity of bilge pumps

• Tot Head = Hz + Hp + Hv + tot H-loss


• Centrifugal pumps (self priming and electrically driven)
preferably Vertical (space constrain)
• Min 2 units (cargo) dan 3 units (pass’gr)
• Q pompa boleh tidak sama, dg Q min 85% dan Q pompa yg lain
> Q min
• Posisi pompa : di tank top pada bagian depan E/R
• Perhatikan NPSH
Politeknik Negeri Batam

Oily Bilge System


• Membuang semua kebocoran fluida di E/R dan Pump Room
(khusus Tanker) ke O/B
• Kebocoran di E/R: pipa SW, Cooling, Lube Oil, Fuel Oil, Sanitari,
Sewage, dll.
• Marpol Regulation: max oil content di O/B 15 ppm (amandement
baru: 10 ppm).
• Ukuran pipa: mengacu desain (approx. max 10% fluida di ER
terjadi kebocoran)
• Menggunakan OWS (Oily Water Separator) untuk memisahkan
air kotor yang bercampur dengan minya
• Menggunakan OCM (Oil Content Monitor) untuk memonitor
kandungan minyak pada air bilga sebelum dibuang ke overboard
Politeknik Negeri Batam
Bilge System Layout (Oily Bilge System)
OWS
Component of Oily Bilge System
OCM
Pump
• E/R Bilge Well (Bilge suction)
• Oily Bilge Pump
Oily waste Sludge tank • OWS (Oily Water Separator)
Collecting
tank • OCM (Oil Content Monitor)
• Oily Bilge Tank dan Sludge tank
• Incenerator (optional)

Bilge well
Politeknik Negeri Batam

Tugas
Berdasarkan data kapal masing-masing mahasiswa, hitunglah:
• Diameter pipa utama bilga
• Diameter pipa cabang bilga
• Kapasitas pompa bilga
• Head pompa bilga
• Kapasitas oily waste collecting tank
• Kapasitas sludge tank
• Menentukan spesifikasi pompa bilga (2 pompa GS pump),
masing-masing Bilge-Ballast Pump dan Bilge-Fire Pump
• Menentukan spesifikasi Oily Bilge Pump
• Membuat layout (P&ID Diagram) Clean Bilge System
• Membuat layout (P&ID Diagram) Oily Bilge System

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