Promote “RIGHT THE FIRST TIME”

“RIGHT THE FIRST TIME”

Why “RIGHT THE FIRST TIME “ concept is essential?
 A concept integral to total quality management , where there is a
commitment to customers not to make mistake.
 The approach requires employees at all levels to commit to and take
responsibility for achieving this goal

How to Implement?
 Continuously think of the places/stages where flaws may be introduced.
 Work proactively to address the flaws in your systems and processes,
which allow defects to occur.
Improper protection after painting
 Improper protection after painting
1. Finding
1.1 Improper handling of spools
1.2 Flange face damage
1.3 Improper preservation of spools and flange face

2. Why
2.1 Poor supervision
2.2 Instruction is not provided properly to the worker
2.3. Lack of knowledge (Unskilled job)

3. Consequences
3.1 Entry of debris inside the pipe
3.2 Paint damage
 Improper protection after painting
4. Corrective Action
4.1 Power tool the flange face and repaint
4.2 In case of flange face damage, flange shall be replaced

5. Impact
5.1 Cost (Material, Man Power, Paint)
5.2 Time [Power tooling, Painting, Replacement of flange]
5.3 Schedule

6. Preventive Action
6.1 Lift the material using forklift by placing the rubber sheet or wooden
plank between the forklift and the spool
6.2 Protect the spool completely prior to lifting (Recommendation)
Burn marks
 Burn marks
1. Finding
1.1 Burnt marks found on the parent material damaged the paint

2. Why
2.1 Additional job (Engineering modification)
2.2 Poor job sequence
2.3 Absence of inter trade communication

3. Consequence
3.1 Paint damage
 Burn marks
4. Corrective Action
4.1 Power tool the affected area and repaint

5. Impact
5.1 Cost (Paint)
5.2 Time [Power tool and Paint]
5.3 Schedule