6.

04 Atox gear box VPU 200 C / 380

Pakistan Cement Company

Limited

Mechanical training

Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380

Atox Gear Unit

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6.04 Atox gear box VPU 200 C / 380

WPU. VERTICAL DRIVE FOR ROLLER MILL

• World record with 5600 kW

• Customer specific design
• High efficiency
• High operational reliability
• Compact design
• Optimal distribution of static
and dynamic grinding forces
• Gearing and journal bearings
with very long life
• Short installation time
• Low-cost maintenance

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6.04 Atox gear box VPU 200 C / 380

WPU. VERTICAL DRIVE FOR ROLLER

MILL

 The grinding pressure including

grinding table weight is
transmitted straight to the
foundation via the tilting-pad
thrust bearing and the casing
wall
 Input shaft has no contact with
the casing in order to avoid
deformations in the bevel gear
shaft. In case of overload, no
deformation of the roller
bearings

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6.04 Atox gear box VPU 200 C / 380

Thrust Bearing

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6.04 Atox gear box VPU 200 C / 380

Gear Assembly

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6.04 Atox gear box VPU 200 C / 380

Sun-pinion Konical wheel Mounting of

with coupling with coupling planetary
halfe halfe wheels
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6.04 Atox gear box VPU 200 C / 380

Built-inn planetary Planetary shaft Sun-pinion in

wheel with white metal engagement with
bearing planetary wheels
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6.04 Atox gear box VPU 200 C / 380

Force distribution

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6.04 Atox gear box VPU 200 C / 380

Gear Layout

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Gear assembly

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Gear assembly

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6.04 Atox gear box VPU 200 C / 380

Gear/Motor Coupling

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6.04 Atox gear box VPU 200 C / 380
Lubrication Station

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6.04 Atox gear box VPU 200 C / 380
Lubrication Station, diagram

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6.04 Atox gear box VPU 200 C / 380
Lubrication Station

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6.04 Atox gear box VPU 200 C / 380
Lubrication Oil System

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6.04 Atox gear box VPU 200 C / 380
LP Screw pump

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6.04 Atox gear box VPU 200 C / 380
HP Submerged Piston pump

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6.04 Atox gear box VPU 200 C / 380

Air Cooler

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Heating Element

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Tank Breather

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6.04 Atox gear box VPU 200 C / 380

Oil Duplex
Filter

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6.04 Atox gear box VPU 200 C / 380

Water Cooler

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6.04 Atox gear box VPU 200 C / 380

Water Strainer

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6.04 Atox gear box VPU 200 C / 380

Gear Data

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6.04 Atox gear box VPU 200 C / 380

Oil Suply for gear unit

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6.04 Atox gear box VPU 200 C / 380

Oil Suply for gear unit

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380
Preventive Maintenance

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6.04 Atox gear box VPU 200 C / 380
Preventive
Maintenance

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6.04 Atox gear box VPU 200 C / 380

Preventive Maintenance

Quick Checks

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6.04 Atox gear box VPU 200 C / 380

Preventive Maintenance

Special Checks:

 Every 1000 h of operation check according to manual.

Every 6000 h of operation. Check additionally oil quality

and single components. Crowned wheels gear mesh.

Every 12000 h of operation check additionally by specialist.

Internal inspection. Gear mesh.

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6.04 Atox gear box VPU 200 C / 380
Preventive Maintenance

Vibration Monitoring

VDI 2056 or ISO 2372 (Storage Machines):

”good range” up to 1.8 mm/s

” serviceble range” 1.8 – 4.5 mm/s

” still permissible range” 4.5 – 11.2 mm/s

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6.04 Atox gear box VPU 200 C / 380

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6.04 Atox gear box VPU 200 C / 380
Pump Station Maintenance

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6.04 Atox gear box VPU 200 C / 380

LIST OF INSTRUCTION MANUALS:

60022648, Instruction Manual for WPU-200/C-380 gear unit.

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