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SINOWALK篦冷
SINOWALK篦冷
SINOWALK-TCFC 篦冷机
四代
水泥熟料冷却机知识介绍
篦冷机构造
底框架
下壳体
上壳体
下料斜坡
水平活动蓖床
液压驱动装置
润滑装置
熟料破碎装置
控制系统
下料斜坡
下料斜坡
推料板
耐磨板
下料斜坡处所配 TC 型流量调节阀
手动风量
调节装置
自动调
节装置
蓖床结构
立柱
支塔横梁
支塔
四连杆 四连杆
加强梁
段节梁
气密封
蓖板
防尘密封
蓖床
无漏料步进式
冷却机篦床
核心技术 - 列密封
安装凹密封时,注意与凸密
双重密封 封两侧间隙为 4mm ,上部间 精密铸造
结构 隙为 5mm 。最小间隙不得小
于 3mm 。
凹密封
凸密封 挡料板
气密封 段
节
梁
正在安装蓖板及防尘密封
A 型凹密封
B 型凹密
封
TC 风阀
TC 阀调
节板
调整弹簧
STAFF 风阀
STAFF
阀调节
板
四连杆支撑装置
四
连
杆
指针观
察点
塔间支 分配器
撑
模拟四连杆工作原理
液压系统组成
油箱循环系统
油泵
比例阀组
管路阀组
油缸
油箱系统
液位继
电器
回油
过滤
器转
换手
柄
油温热电阻
泵站系统
负载敏感变量泵
负载敏感调
节点
泵流量调节
恒压调 点
节点
比例阀组
溢流压
力调节
管路阀组
液
压
球
阀
液压油缸
销轴液压
油缸
液压站管路及液压油流动方向
四用
润滑装置
控制箱
加油泵
润滑泵
管路
分配器
连接软管
泵安全压
力调节点
分配器
分配器
指示器观察 点
Model HRDK24-D Electric Control
Box for Grease Lubrication System
Users’ Manual
1. Survey
There are two kinds of centralized grease lubrication systems: single-line and double-line. The double-line centralized grease lubrication system supplies greases to line 1 and line 2 alternately through the changeover valve, and then supplies greases to each lubrication points alternately through the distributor.
The system controls the operation of the feeding pump according to the signals of the grease tank grease level switch.
The operation of the lubrication system is controlled by the electric control box. The operation process is fully automatic, and manual intervention is unnecessary. HR series electric control boxes apply monolithic chip control, digital displays and touch buttons, completely replacing control boxes of the relay control mode, realizing digitalization and modernization.
When there is trouble with the pressure difference switch, the control box switches to time change-over automatically.
2. Working principle
The four-digit digital tube on the operation panel displays the lubrication time and the interval time. The lubrication time is mainly used for monitoring whether the lubrication pump finishes grease supplying in the set time, and the interval time is used for displaying the time interval between the completion of the lubrication of line 1 and line 2 and the next lubrication.
If the lubrication time exceeds the set time, which means troubles, such as low system pressure, grease leaking or trouble with pressure difference switch, the control system will give alarm and then switch to timing change-over. After the lubrication pump starts supplying grease, the lubrication time begins counting-down. After receiving the pressure difference switch ch
angeover signal, the system automatically shuts off the solenoid valve of one line, open the other solenoid valve to switch to the lubrication of the other line. When the counting-down goes to 0, if no pressure difference switch signal is received, the control system will give alarm and then switch to change-over automatically. The lubrication time can be set between 0~99
minutes arbitrarily.
The interval time is mainly used for displaying the time interval between the completion of the lubrication of 2 lines and the next grease supplying. The interval time can be set between 1 second~9999 hours (for old model 0~255 hours) arbitrarily.
When the function buttons on the panel is pressed, the corresponding indicator should light, otherwise the button is ineffective. When the indicator lights, release the button immediately.
Switch on the power switch, the power indicator is on, and the digital tube displays the lubrication time and the interval time alternately, and the system is in the standby status. Press a function button in the standby status, and the system will enter and run the corresponding function. HR series electric control boxes has three working modes: automatic running, remote c
ontrol and manual running.
Automatic running mode: press the “automatic” button, and the system will enter automatic control running status. The system starts the lubrication pump, first supplies grease to line 1, then the lubrication time begins counting-down. When the pressure difference between two pipe ends reaches 5MPa, the pressure difference switch will give a signal to the main control b
oard, which drives the solenoid valve to change over and the system supplies grease to line 2. Then, the lubrication time renews and the counting-down starts again. When the pressure difference between two pipe ends reaches 5MPa again, the system shuts off the lubrication pump, displays the interval time and starts the interval time counting-down. When the interval
time decreases to 0, the first grease-supplying circle ends, and the system starts new grease-supplying process. The whole process supplies lubrication grease repeatedly and reciprocally. During the system operation period, when the lubrication time decreases to 0, if the pressure difference switch (pressure switch, hydraulic changeover valve) does not work, the syste
m will give overtime alarm and switch to time changeover. During the system operation period, press the “Reset” button, and the system will stop and return to the standby status.
If the time is set to 0, the system will not enter the running mode.
Continuous running: set the interval time to 0 and press automatic running.
Remote control mode: similar to automatic running mode. Switch on the remote control switch, and the remote control will run.
Manual running mode: press the “manual/feeding” button, and the system will start the feeding pump; press the button again, the system will shut off the feeding pump. Switch on the high grease level switch, and the system will shut off the feeding pump automatically.
Press “manual/running” button, and the system will lubricate for one circle, and then the system will enter standby status automatically.
Feeding pump control: During the period when the lubrication pump is running, the feeding pump is always in the automatic working status. If only the low grease level switch is switched off, the feeding pump will feed greases automatically, and will stop feeding only when the high grease level switch is switched on.
During the system operation period, only if you press “Enter/Reset” button can you stop running. Pressing “Reset” button at any time can stop running and let the system return to the standby status.
Timed lubrication: it is unnecessary to install pressure difference switch. When the grease-supplying time decreases to 0, the system will switch to changeover automatically.
Technicat parameters:
SINOWALK
TCFC 篦冷机注意事
项
巡检注意事项
SINOWALK-TCFC 系列篦冷机注意事项
七十二小时进入风室检查立柱连接螺栓、加强梁与段节梁连接螺栓、四连杆螺栓等是否松动、
干油润滑管是否有松动脱落及漏油情况。各个风阀筏板活动是否灵活,弹簧是否完好。检查各
点润滑是否良好(润滑点单向排油阀是否有润滑油排除及各个分配器油针指针是否正常动作)
及时清理风室内过多的积料。
检查第三风室第五风室液压缸固定底座及活动底座及相关塔间支撑螺栓连接情况、液压缸两侧
是否窜出。接近开关与感应块距离是否 3-5mm 、活塞缸防尘套是否完好。液压管路接头无渗
•合作愉快!