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Hydrulics
Hydrulics
Mud pump
Mud pit
Pore pressure
The pressure of the formation fluids.
Fracture pressure
The pressure to fracture the formation.
Design criteria
Pore Pressure < Mud Pressure < Fracture Pressure
Consequences of poor design:
Formation fluids flows into the borehole if mud pressure is less
than the pore pressure.
Lost circulation occurs if mud pressure exceeds the fracture
pressure.
Operating Margin of Mud Pressures
Pressure
Mud
pressure
Depth
Fracture
pressure
Pore
pressure
Basic Concepts
Hydrostatic pressure:
The pressure acting on the hole bottom due to mud weight.
For a given mud density f, the pressure imposed by the mud
at a given true vertical depth (TVD) is:
0.052 f
Pst
TVD
f: Mud density (ppg)
= The true vertical depth (ft)
TVD: Hydrostatic mud pressure (psi)
=
Criteria for the hydrostatic mud pressure:
P st : enough to balance the pore pressure of the
High
=
formation
Low enough to avoid fracturing the formation.
Basic Concepts
Equivalent circulating density (ECD):
Mud weight f (ppg)
Pressure loss through the annulus Pa (psi)
True Vertical Depth (TVD) (ft)
pa
ECD f
0.052
TVDCirculating Density (ppg)
ECD = Equivalent
Factors affecting the ECD:
Mud density.
Annular pressure loss Pa.
TVD. The smaller the TVD, the higher the ECD.
Rate of penetration and cuttings size
Basic Concepts
eq
Re Re a
378 .78 Q.
N Re D.PV
= Reynolds Number
NRe
D = Pipe diameter, (in).
PV = Plastic Viscosity (cps).
Q = Flow Rate (gpm).
= Density (lb/gal).
Pressure Loss Equations – Bingham Fluids
The critical velocity (drill pipe):
97 P V 97 P V 2 8.2 D 2
Vc
.Y P
.D
Vc = Critical Velocity
(ft/min) D = Pipe diameter,
(in).
PV = Plastic Viscosity
(cps). YP = Yield Point
(lb/100ft2).
= Density (lb/gal).
Pressure Loss - Pipe
L (YP P V .V )
Pd
300.D 5D
378 .78
N Re ( Dh D p ).PV
Q.
= Reynolds Number
NRe
Dh = Hole diameter,
(in). Dp = Pipe diameter,
(in).
PV = Plastic Viscosity
(cps). Q= Flow Rate (gpm).
= Density (lb/gal).
Pressure Loss – Annulus
The critical velocity (annulus):
97 P V 97 P V 2 6.2( D D ) 2
h p
Vc
.YP D)
.(D h p
Vc = Critical Velocity
(ft/min) Dh = Hole diameter,
(in).
Dp = Pipe diameter, (in).
PV = Plastic Viscosity
(cps). YP = Yield Point
(lb/100ft2).
= Density (lb/gal).
Pressure Loss - Annulus
Pressure Loss (annulus) in Laminar Flow (V<Vc):
PV YP.L
Pd
60000.V.(.L
D h D p ) 2 200 .( D h
Dp )
Pd = Pressure Loss
(psi) Dh = Hole diameter,
(in). Dp = Pipe diameter,
(in).
PV = Plastic Viscosity
(cps). L = Length of pipe (ft)
V = Fluid Velocity (ft/min)
YP = Yield Point
(lb/100ft2).
Pressure Loss – Annulus
Pressure Loss (annulus) in Turbulent Flow (V>Vc):
Pd = Pressure Loss
(psi) Dh = Hole diameter,
(in). Dp = Pipe diameter,
(in).
PV = Plastic Viscosity
(cps). L = Length of pipe (ft)
Q = Flow Rate (gpm)
YP = Yield Point (lb/100ft2).
= Density (lb/gal).
Bit Hydraulics
Pressure loss at bit PN:
156.8 Q2
PN = ( D 2 ) 2
1
pa
ECD f
0.052
Factors affecting the ECD:
TVD
Mud density.
Annular pressure loss Pa.
TVD. The smaller the TVD, the higher the ECD.
Rate of penetration and cuttings size
Nozzle Velocity
Nozzle Velocity Vn: P
V N 33.36
bit
AT 0.32.Q
VN
4
N si ze 32 .
At
3
Bit Hydraulics
Fim Q
1930
vn
= Fluid density (ppg).
Q = Flow rate (gpm).
Fim = Impact force (lbs)
Vn Nozzle velocity (f/sec)
=
Hydraulic Horsepower
At bit:
HHP =
(P N )(Q)
bit 1714
At pump: HHP =
(P T )(Q)
p u mp 1714
HHP = Hydraulic horse power.
PN = Nozzle pressure loss (psi).
PT = Total pressure loss (psi).
Q = Flow rate (gpm).
Bit hydraulic horsepower relates to the rate at which the fluid
performs work at the bit. (efficiency of cuttings removal
from beneath the bit).
As a rule of thumb the bit HHP should be 3.5 - 4 HHP per
square inch of hole cross section area being drilled.
Surge and Swab Pressures (I)
Surge pressure. Mud pressure increase when running
into the hole.
Swab pressure. Mud pressure decrease when tripping out
of hole.
Affecting parameters:
Viscosity
Tripping speed
Annular geometry
Mud density
Surge and Swab Pressures (II)
The effect is similar to that of a plunger:
A large proportion of kicks while tripping are due to
swabbing.
Excessive surges cause lost circulation, the resultant loss
of hydrostatic head could cause a kick.
The pressure changes caused by surges and swabs may
cause hole sloughing, solids bridges and solids fill on
bottom.
Swab pressures may result in mud contamination by
formation fluids entering the system.
Surge and swab pressures can be reduced by
reducing the pipe running / pulling speed and by
reducing the viscosity.
Effects of P & T on Mud Density
Compressed by pressure
Expanded by temperature
Overall density variation depending on the thermal gradient
and compositions of the fluid.
Water is less compressible than oil or synthetic fluids.
The effects of P & T are more pronounced for OBM than for
WBM.
The variation in solids content of mud at a given weight has
small influence on the variation of mud density at depth.
Hole Cleaning Efficiency
vs 8160
p
2
p
(NRe 0.1)
d
Maximum ROP
Tripping in/out
Optimum design
Modify parameters parameters