CC203:CONCRETE TECHNOLOGY

TITLE:
PRESTRESSED CONCRETE
INTRODUCTION
PENGHARGAAN
 Its
The Tendon is pulled and tightene
purpose is to offset
Tendon is pulled and tightene
Its
The
purpose is to offsetd,
d,
principle used is to pro
Thus there the tensile
will be a stress that is
principle used is to pro
Thus there the tensile
will The compacted concrete i
stress that is
be a and the tie is permanently at t
The compacted concrete i
and the tie is permanently at t
vide compressive
compressiveinvolved when the
vide compressive
Concrete is strong in cinvolved when the he endload
he end of the s no
of the s no
load
compressive
Concrete is strong in c
force on the concrete.
is longer considered as dead
concrete and pulled by
stress in the
ompression but weak i
stress in the
ompression but weak iconcrete.
force on is applied.
the concrete.
concrete. applied.longer considered as dead
concrete and pulled by
This tension is
This tension is
a hydrolic jack. This will
load,
load, but
a hydrolic jack. This will
but
n tension.
n tension. released later today for 
a tension.
acts like a high tensile
released later today for 
a tension.
acts like a high tensile
BASIC the
the tendon to return
strength to avoid cracking.
tendon to return
strength to avoid cracking.
to the
to the original length.
original length.
PRINCIPLE
S
CIRI-CIRI REKABENTUK KONKRIT TEGAS
DULU

Cracks / fi Stress
ssures transfer

Deflectio Bending
n
The type of wire reinforcement (tendons)

Cable ●
● tendon group.

Tendon ●
●

●
●
wire - wire
wire - wire
bar or sheet that is
bar or sheet that is formed in cold
formed in cold conditions known as(hard drawn wire).
conditions known as(hard drawn wire).

Bar ●
● reinforced by the section volume.

Helix sheet ●
● a set of wires in the twist or turn in the helix.
EXAMPLES OF TOOLS :
Characteristics of concrete used
Concrete shall
Concrete shall
consist of a concrete class qu
consist of a concrete class qu
ality. All manufacturing
ality. All manufacturing
Strength to processes are reviewed
Strength to processes are reviewed
compression must and monitored at
compression must and monitored at
mix well and perfectly accord
be achieved as a result mix well and perfectly accord
be achieved as a result ing to specifications set.
of the test cube ing to specifications set.
of the test cube
a more than 40 N/mm2 a
a more than 40 N/mm2 a
t 28 days.
t 28 days.

Mix
Mix ratio
ratio
of
of 1:11 / 2:3
1:11 / 2:3

Compaction p
Compaction p
rocess by
rocess by
 using machin
 using machin
e vibrator
e vibrator..

The
The
cement used was
cement used was
 portland cement
 portland cement
 quickly hardens
 quickly hardens
 
 

ratio
ratio
of water - cem
of water - cem
ent used was 0
ent used was 0
:45
:45 this structural
this structural
 member can
 member can
be used with ea
be used with ea
rlier. 
rlier. 
THEORY PRESTRESSED CONCRETE
PROCESS INSTALLATION OF THE
TENDON
PROCEDURE
1)Fasten the left side
of the anchorage tendon  the formwork, not sure bleedin
and tendon attach to the
right with hydrolic jack.
Then the cutting tendon was
performed by
using metal cutting tools. Cut
ting shall have the same level
with the concrete surface.
Apply anti-rust paint on
the end section of expos
ed tendon to prevent co
rrosionoccurs.
Allow the concrete to
harden so as to
achieve more
than 40 N/mm2 strength  locked up using
within 28days.
4)Entry concrete
mix ratio 1:11 / 2:3 into
g and separation occur
 compaction was carried out
using a vibrator machine.
After opening the hardened co
ncrete formwork can
be done with care so that
theconcrete did
not occur on the surface defect 
or crack.
Curing is done
by various means such
as steam, wet sacks, flush water
 and apply the chemicals in the
concrete has hardened.
2)Tendon pulled the power
 150 ps, using hydrolic jacks
. Tendon is pulled taut and
the barrier and jaw.
EXAMPLES OF TOOLS USED
Jack hydrolic Barrier and Jaw
 Examples of using
the Barrier and the with Cutting the tendon
drawal of tendon Jaw