Monitor System

Monitor System PW200/ 220-7 Page 1

Access to Service Mode

Hold in UP button and press button 1 - 2 - 3 in

sequence.

Release UP button.

Service mode appears automatically.

Monitor System PW200/ 220-7 Page 2

Service Mode

SERVICE MODE
1. Monitoring
2. Abnormality Record
3. Maintenance Record
4. Maintenance Mode Change
5. Phone Number Entry
6. Default
7. Adjustment
In the flashing yellow box key in the number selection or
use the Up / down buttons to move to your selection and
then press Return.
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01 Monitoring
No. Item
002 Controller Model Select
003 Controller Model Select
Within the monitoring function we can monitor up to four 010 Engine Speed
011 F Pump Pressure
measurement items on the machine 012 R Pump Pressure
013 PC-EPC Sol. Curr.
However for a fast screen update use only on a single item. 015 LS-EPC Sol. Curr.
Only 2 measurement items can be displayed in conjunction 016 2nd Eng. Speed Command
017 Service Sol. Curr.(1)
with an On/off display 019 Pressure Switch 1
021 Pressure Switch 2
022 Switch Input 1
023 Solenoid Valve 1
024 Solenoid Valve 2
027 Switch Input 2
028 Switch Input 4
030 Fuel Dial Vol.
031 Gov. Motor Potentio Vol.
032 Battery Voltage
033 Gov. Motor Phase A Curr.
034 Gov. Motor Phase B Curr.
2 035 Battery Relay O/P Vol.
036 Switch Input 3
037 Controller Output
041 Engine Water Temperature
042 Fuel Level Sensor Vol.
043 Battery Charge Vol.
044 Hydr. Oil Temperature
045 Monitor Input 1
046 Monitor Input 2
049 Monitor Input 3
071 Travel PPC Pressure
159 Boom Bottom Pressure
400 Travel Speed
200 Monitor Prog. Version
201 Controller Prog. Version
997 Snet Monitor
998 Debug
999 To Display Screen

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01 Monitoring

Working Mode, Travel Speed and

You can hold this data being Auto Deceleration can be altered
displayed by pressing this button. freely without coming out of the
monitoring mode.

Press button “1”, Working Mode, to go from the left to the right screen. When the new
selection is confirmed with the ENTER button, the monitor goes back to the left
screen.
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01 Monitoring ON / OFF Items
No. Item No. Item
019 Pressure Switch 1 027 Switch Input 2
Similar to Dash 6 bit code patterns, Swing Model Select 1
Travel Model Select 2
we can test the ON / OFF signals to Boom Lower Model Select 3
confirm the correct function of Boom Raise Model Select 4
Arm Curl Model Select 5
solenoids and switches on the Arm Dump Kerosene Mode
machines. 021 Pressure Switch 2 028 Switch Input 4
Bucket Curl Outrigger SW1
A maximum of 2 can be displayed at Bucket Dump Outrigger SW2
once. Service 036 Switch Input 3
Travel Forward Key Switch
When displaying a measurement item Travel Backward 037 Controller Output
only 1 ON / OFF display can be 022 Switch Input 1 Batt. Relay Dr.
shown. Travel Sw. F
Travel Sw. R
045 Monitor Input 1
Key Switch
Lever Sw. Start
Swing Release Sw Preheat
Swing Brake Sw. Light
Travel Sw. N Rad. Level
023 Solenoid Valve 1 046 Monitor Input 2
Creep Aircleaner
Swing Brake Eng. Oil Press.
Merge-divider Eng. Oil Level
2-stage Relief Battery Charge
TM Clutch SpareH
024 Solenoid Valve 2 SpareL
SUS Lock 049 Monitor Input 3
PPC Lock Swing Brake Sw.
2-stage B-Press. Park brake Sw.
Travel Neutral Hi Beam Sw.
Travel F/R Brake Lo Sw.
Boom/Out SW.

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02 Electric Abnormality Record

The monitor stores electrical and mechanical error codes. A maximum of 20 error codes
can be stored. If 20 error codes are stored and a new error code happens, the oldest error
code is deleted.
It is possible to delete the electrical error codes from the monitor memory, but mechanical
error codes remain. If the error code is displayed together with “E”, the error code is active
and can not be deleted.

1/2 233 DXA0KA 0h

1/2 233 DXA0KA 0h
1/2 E 217 DA2SKQ 30h

1 2

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Mechanical Error Code Table

There are 70 electrical and 10 mechanical error codes.

The error code “DA80MA” will not be displayed.

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Electrical Error Code Table

Monitor System PW200/ 220-7 Page 9

02 Mechanical Abnormality Record

When mechanical failures are selected, all 11 error codes are displayed with numbers on
each side. On the left side the frequency of occurrence and on the left side the service
meter reading of the first occurrence of this error code is displayed.
Mechanical error codes cannot be deleted. Use the Up /Down buttons to scroll through
the list.

6 164 h

Monitor System PW200/ 220-7 Page 10

03 Maintenance Record History

When the Maintenance record is selected you are presented with the list of service tasks
such as oil and filter changes. Next to each task is the number of times this has been
carried out and the hours at which the task was last carried out.

Monitor System PW200/ 220-7 Page 11

04 Maintenance Mode Change
When the Maintenance mode change screen is selected it is possible to switch the
maintenance mode ON or OFF. You can also change the interval time for each service task
or switch each individual task on or off.
NOTE : If the maintenance mode is switched off and then on again then all the hours
recorded for service tasks are started from the current SMR

No. Item 0
00 Return
01 Maintenance. Mode On/Off 1st 2nd~ 1
02 Engine Oil Exch. Int. 500 500
03 Eng. Oil Filter Exch. Int. 500 500
04 Fuel Filter Exch. Int. 500 500 01
05 Hydr. Oil Filter Exch. Int. 1000 1000
06 H/Tank Breather Exch. Int. 500 500 02
07 Corro. Resis. Exch. Int. 1000 1000
08 PTO Oil Service Int. 1000 1000
09 S/Machinery Oil Exch. Int. 1000 1000
10 Hydraulic Oil Exch. Int. 5000 5000
11 Transmission Oil Exch. Int. 100 1000
12 Axle Oil Exch. Int. 100 1000

Monitor System PW200/ 220-7 Page 12

05 Telephone Number Entry

An individual telephone number can be keyed to the monitor.

Monitor System PW200/ 220-7 Page 13

06 Default Set Up

When the default set up screen is selected, it allows to change the settings. Every time the
machine is switched ON, the monitor will display the same mode. The “Key-on mode”
allows the selection of the mode for each operator preference at start up.

If „06 Default Value“ is

selected, the monitor
will display A mode. If
the machine is
equipped with
attachment from
factory, it will start in B
mode. The selection
is carried out by the
factory.

Monitor System PW200/ 220-7 Page 14

06 Default Set Up

The other default setup screens are for Unit (SI Unit, Metric, Imperial, pressure as well as
temperatures) and for the selection of “With or Without Service Circuit”.
If the Service Circuit is not selected then the icon is removed from the standard screen at
the mode symbol.

equipped

Monitor System PW200/ 220-7 Page 15

07 Adjustment

The service mode the adjustment section allows the service technician to carry various
adjustments to the machines performance.

Monitor System PW200/ 220-7 Page 16

07 Adjustment
Select Adjustment and adjusting governor motor linkage when the engine is stopped at
key on.
Start the engine and check low and high idle engine speed while the monitor is in
Adjusting Mode. It is possible to read the engine speeds on the monitor in a three digit
display.
Procedure : Select Adjusting Mode
Set fuel dial to MAXIMUM
Adjust the governor motor linkage

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07 Adjustment

Change the hydraulic pump absorption torque through the monitor by using the UP /
DOWN buttons. The torque can be increased or lowered according attached table.Make
sure 224 is selected before adjusting the PC valve.

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07 Adjustment

Change the engine low idle speed through the monitor by using the UP / DOWN buttons.
The low idle speed can be increased according attached table. Make sure 320 is selected
before adjusting the governor motor linkage.

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07 Adjustment

During compound operation between the boom raise spool and the service spool the
distribution of the flow from the hydraulic pump would choose to go to the service spool,
therefore the ability to alter the flow distribution is given in the monitor panel.
By selecting the different values below we alter the balance of flow between the spools in
A and E Modes only.

Monitor System PW200/ 220-7 Page 20

07 Adjustment

Monitor System PW200/ 220-7 Page 22

07 Adjustment

Monitor System PW200/ 220-7 Page 23

Service Meter Adjustment
Adjust the SMR after monitor replacement.
Procedure :
• Select „07 Adjustment“ in Service Mode.
• Input “90” to the yellow box and press „ENTER“.
• Key in the SMR using the UP / Down buttons on the screen shown below.
• Press button „1“ to move the cursor forward.
• To confirm the SMR input keep the UP button depressed and press buttons 1 – 2 – 3 in
sequence.
ATTENTION : You can not decrease the SMR and the monitor does not go back to 0
SMR if you go past 99999 hours.

Monitor System PW200/ 220-7 Page 24

Service Meter Check Function

While the RETURN and UP button are

pressed at the same time at ignitions key off,
the SMR is displayed.
When the buttons are released, the display
will go off.

Monitor System PW200/ 220-7 Page 25

LCD Monitor Display Check

Check the LCD screen while the working

mode and RETURN button are pressed at
the same time.
The whole LCD display lights up with a white
screen.
If a part of the display remains black, the
LCD has been damaged.

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Monitor System PW200/ 220-7 Page 27