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  • Pump Head Calculation for Hydronic System

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    Anthony Robert X
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    The document discusses pump head calculation for selecting the appropriate pump for a hydronic system. It provides information on valve types and their common functions like on/off, regulation, unidirectional flow, and filtration. It also discusses the typical position of valves in equipment like pumps, AHUs, and chillers. The document then shows an example system layout and provides step-by-step calculation of pressure losses through pipes, fittings, machines and valves to determine the total pump head required.

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    Original Title

    17.Pump Head - Copy

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    The document discusses pump head calculation for selecting the appropriate pump for a hydronic system. It provides information on valve types and their common functions like on/off, regulation, unidirectional flow, and filtration. It also discusses the typical position of valves in equipment like pumps, AHUs, and chillers. The document then shows an example system layout and provides step-by-step calculation of pressure losses through pipes, fittings, machines and valves to determine the total pump head required.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    39 views44 pages

    Pump Head Calculation for Hydronic System

    Uploaded by

    Anthony Robert X
    The document discusses pump head calculation for selecting the appropriate pump for a hydronic system. It provides information on valve types and their common functions like on/off, regulation, unidirectional flow, and filtration. It also discusses the typical position of valves in equipment like pumps, AHUs, and chillers. The document then shows an example system layout and provides step-by-step calculation of pressure losses through pipes, fittings, machines and valves to determine the total pump head required.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 44

    PUMP HEAD CALCULATION

    VALVES
    FUNCTION
    • ON/OFF
    • REGULATION AND CONTROL
    • UNIDIRECTIONAL FLOW
    • BYPASS FLOW
    • FILTRATION
    VALVE

    GATE VALVE GV ON/OFF

    REGULATION AND
    GLOBE VALVE GLV CONTROL

    ON/OFF,REGULATION
    BUTTER FLY VALVE BFV AND CONTROL

    UNI DIRECTIONAL
    NON RETURN VALVE NRV
    FLOW

    STRAINER VALVE ST FILTRATION


    POSITION OF VALVE
    • PUMP
    • AT INLET
    ON/OFF – GV or BFV
    FILTRATION - ST
    • AT OUTLET
    UNIDIRECTIONAL FLOW- NRV
    REG & CONTROL – GLV, BFV
    GLV OR BFV GV/BFV
    POSITION OF VALVE
    • AHU
    • AT INLET
    ON/OFF – GV or BFV
    FILTRATION - ST
    • AT OUTLET
    REG & CONTROL – GLV, BFV
    ON/OFF – GV or BFV
    POSITION OF VALVE
    • CHILLER

    • AT INLET
    ON/OFF – GV or BFV
    FILTRETION- ST
    • AT OUTLET
    BALANCING VALVE– GLV, BFV
    ON/OFF – GV or BFV
    PUMP HEAD CALCULATION
    • Calculation of total pressure drop that
    developed in pipe network
    • Pressure drop is developed due to friction
    • Pump head calculation doing for the selection
    of pump
    • When we are calculating pump head we have
    to do pressure drop calculation for all
    components in hydronic system
    Components in Hydronic system
    • PIPES
    • MACHINES
    • VALVES
    • FITTINGS

    • FOR SELECTION OF PUMP WE REQUIERD


    PUMP HEAD & GPM
    Find pump head and select pump AHU-1
    40 TR
    H’
    G’ I’ J’
    CHILLER
    80 TR

    AHU-2
    40 TR

    J
    G
    D H
    I
    C

    E F

    A
    L

    K
    B
    PUMP

    LENGTH OF PIPE, AB-12’, BC -6’, DE-2’, EF-6’ FG-4’,


    GG’=JJ’-8’, GH=G’H’=IJ=I’J’=4’, JK=10’,KL=12
    • LENGTH FROM DRAWING
    • PRESSURE DROP OF CHILLER 16 FT WC
    • PRESSURE DROP OF AHU-14 FTWC
    ( FROM MANUFACTURING DATA BOOK)
    ASSUME
    WATER SYSTEM, ELBOWS 90◦ LONG RADIUS,
    TEES- EQUAL TEES,
    Step 1: select the longest path(ABCDEFGG’H’I’J’JKL)
    AHU-1
    40 TR
    H’
    G’ I’ J’
    CHILLER
    80 TR

    AHU-2
    40 TR

    J
    G
    D H
    I
    C

    E F

    A
    L

    K
    B
    PUMP

    PUMP DISCHARGE- ABCDEFGG’H’


    PUMP SUCTION- I’J’JKL
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Total Head
    Loss=
    Friction
    Velocity Pipe St.Length-A Eq.Length-B Total Length= Total
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Length*Fricti
    (Feet/100')
    on Value
    ftwc
    DISCHARGE
    PIPES
    AG
    GH’
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Total Head
    Loss=
    Friction
    Velocity Pipe St.Length-A Eq.Length-B Total Length= Total
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Length*Friction
    (Ft.wc/100')
    Value
    ftwc
    DISCHARGE
    PIPES
    AG 80X2.4=192 10 3” 13
    GH’ 40X2.4=96 10 2” 19
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total
    Velocity Pipe St.Length-A Eq.Length-B Total Head Loss=
    Sr.No GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) Length= Total Length*Friction Value
    (Ft.wc/100') A+B

    DISCHARGE
    PIPES
    AG 80X2.4=192 10 3” 13 30 30 =30X13/100=3.9
    GH’ 40X2.4=96 10 2” 19 12 12 =19X12/100=2.28
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B
    Sr.No GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) Length= Total Length*Friction Value
    (Ft.wc/100') A+B ftwc

    DISCHARGE
    PIPES
    AG 80X2.4=192 10 3” 13 30 30 =30X13/100=3.9
    GH’ 40X2.4=96 10 2” 19 12 12 =19X12/100=2.28

    MACHINE
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B
    Sr.No GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) Length= Total Length*Friction Value
    (Ft.wc/100') A+B ftwc

    DISCHARGE
    PIPES
    AG 80X2.4=192 10 3” 13 30 30 =30X13/100=3.9
    GH’ 40X2.4=96 10 2” 19 12 12 =19X12/100=2.28

    MACHINE
    CHILLER
    AHU
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) Length= Total Length*Friction Value
    (Ft.wc/100') A+B ftwc

    DISCHARGE
    PIPES
    AG 80X2.4=192 10 3” 13 30 30 =30X13/100=3.9
    GH’ 40X2.4=96 10 2” 19 12 12 =19X12/100=2.28

    MACHINE
    CHILLER 16
    AHU 14
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) Length= Total Length*Friction Value
    (Ft.wc/100') A+B ftwc

    DISCHARGE
    PIPES
    AG 80X2.4=192 10 3” 13 30 30 =30X13/100=3.9
    GH’ 40X2.4=96 10 2” 19 12 12 =19X12/100=2.28

    MACHINE
    CHILLER 16
    AHU 14

    VALVES
    NRV 192 10
    GLV 192 10
    GV 192 10
    ST 192 10
    GV 192 10
    GLV 192 10
    GV 96 10
    ST 96 10
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) Length= Total Length*Friction Value
    (Ft.wc/100') A+B ftwc

    DISCHARGE
    PIPES
    AG 80X2.4=192 10 3” 13 30 30 =30X13/100=3.9
    GH’ 40X2.4=96 10 2” 19 12 12 =19X12/100=2.28

    MACHINE
    CHILLER 16
    AHU 14

    VALVES
    NRV 192 10 3” 13 - 30
    GLV 192 10 3” 13 - 84
    GV 192 10 3” 13 - 3.2
    ST 192 10 3” 13 - 42
    GV 192 10 3” 13 - 3.2
    GLV 192 10 3” 13 - 84
    GV 96 10 2” 19 - 2.3
    ST 96 10 2” 19 - 14
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) Length= Total Length*Friction Value
    (Ft.wc/100') A+B ftwc

    DISCHARGE
    PIPES
    AG 80X2.4=192 10 3” 13 30 30 =30X13/100=3.9
    GH’ 40X2.4=96 10 2” 19 12 12 =19X12/100=2.28

    MACHINE
    CHILLER 16
    AHU 14

    VALVES
    NRV 192 10 3” 13 - 30 30 3.9
    GLV 192 10 3” 13 - 84 84 10.92
    GV 192 10 3” 13 - 3.2 3.2 .416
    ST 192 10 3” 13 - 42 42 5.46
    GV 192 10 3” 13 - 3.2 3.2 .416
    GLV 192 10 3” 13 - 84 84 10.92
    GV 96 10 2” 19 - 2.3 2.3 .43
    ST 96 10 2” 19 - 14 14 2.66
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B Total Length=
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Total Length*Friction Value
    (Ft.wc/100') ftwc

    DISCHARGE
    FITTINGS
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Total Head Loss=
    Friction
    Velocity Pipe St.Length-A Eq.Length-B Total Length= Total Length*Friction Value
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B ftwc
    (Ft.wc/100')

    DISCHARGE
    FITTINGS
    ELBOW(3) 192 10 3” 13 -
    ELBOW(1) 96 10 2” 19
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B Total Length=
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Total Length*Friction Value
    (Ft.wc/100') ftwc

    DISCHARGE
    FITTINGS
    ELBOW(3) 192 10 3” 13 - 5 5X3=15 1.95
    ELBOW(1) 96 10 2” 19 3.3 3.3 .627
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B Total Length=
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Total Length*Friction Value
    (Ft.wc/100') ftwc

    DISCHARGE
    FITTINGS
    ELBOW(3) 192 10 3” 13 - 5 5X3=15 1.95
    ELBOW(1) 96 10 2” 19 3.3 3.3 .627
    TEE 192 10 3” 13
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B Total Length=
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Total Length*Friction Value
    (Ft.wc/100') ftwc

    DISCHARGE
    FITTINGS
    ELBOW(3) 192 10 3” 13 - 5 5X3=15 1.95
    ELBOW(1) 96 10 2” 19 3.3 3.3 .627
    TEE 192 10 3” 13 5 5 .65
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B Total Length=
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Total Length*Friction Value
    (Ft.wc/100') ftwc

    DISCHARGE
    FITTINGS
    ELBOW(3) 192 10 3” 13 - 5 5X3=15 1.95
    ELBOW(1) 96 10 2” 19 3.3 3.3 .627
    TEE 192 10 3” 13 5 5 .65
    REDUCER
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B Total Length=
    Sr.No GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Total Length*Friction Value
    (Ft.wc/100') ftwc

    DISCHARGE
    FITTINGS
    ELBOW(3) 192 10 3” 13 - 5 5X3=15 1.95
    ELBOW(1) 96 10 2” 19 3.3 3.3 .627
    TEE 192 10 3” 13 5 5 .65
    REDUCER 96 10 3”-2” 19
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B Total Length=
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Total Length*Friction Value
    (Ft.wc/100') ftwc

    DISCHARGE
    FITTINGS
    ELBOW(3) 192 10 3” 13 - 5 5X3=15 1.95
    ELBOW(1) 96 10 2” 19 3.3 3.3 .627
    TEE 192 10 3” 13 5 5 .65
    REDUCER 96 10 3”-2” 19 - 1.6 1.6 .304
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) Length= Total Length*Friction Value
    (Ft.wc/100') A+B ftwc

    DISCHARGE
    PIPES
    AG 80X2.4=192 10 3” 13 30 30 =30X13/100=3.9
    GH’ 40X2.4=96 10 2” 19 12 12 =19X12/100=2.28

    MACHINE
    CHILLER 16
    AHU 14

    VALVES
    NRV 192 10 3” 13 - 30 30 3.9
    GLV 192 10 3” 13 - 84 84 10.92
    GV 192 10 3” 13 - 3.2 3.2 .416
    ST 192 10 3” 13 - 42 42 5.46
    GV 192 10 3” 13 - 3.2 3.2 .416
    GLV 192 10 3” 13 - 84 84 10.92
    GV 96 10 2” 19 - 2.3 2.3 .43
    ST 96 10 2” 19 - 14 14 2.66
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction
    Total Head Loss=
    Velocity Pipe Value St.Length-A Eq.Length-B Total Length=
    LOCATION GPM (FPS) Dia (Inch) (Ft.wc/100') (In Feet) (In Feet) A+B Total Length*Friction Value
    ftwc
    '

    DISCHARGE
    FITTINGS
    ELBOW(3) 192 10 3” 13 - 5 5X3=15 1.95
    ELBOW(1) 96 10 2” 19 3.3 3.3 .627
    TEE 192 10 3” 13 5 5 .65
    REDUCER 96 10 3”-2” 19 - 1.6 1.6 .304

    DISCHARGE HEAD
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE
    Friction Total Head Loss=
    Velocity Pipe St.Length-A Eq.Length-B Total Length=
    LOCATION GPM (FPS) Dia (Inch) Value (In Feet) (In Feet) A+B Total Length*Friction Value
    (Ft.wc/100') ftwc

    DISCHARGE
    FITTINGS
    ELBOW(3) 192 10 3” 13 - 5 5X3=15 1.95
    ELBOW(1) 96 10 2” 19 3.3 3.3 .627
    TEE 192 10 3” 13 5 5 .65
    REDUCER 96 10 3”-2” 19 - 1.6 1.6 .304

    DISCHARGE HEAD 74.826


    PUMP HEAD CALCULATIONS-SUCTION SIDE

    Velocity Pipe Friction St.Length-A Eq.Length-B Total Length= Total Head Loss=
    LOCATION GPM Value Total Length*Friction Value
    (FPS) Dia (Inch) (In Feet) (In Feet) A+B
    (Ft.wc/100') ftwc

    SUCTION
    PIPE
    I’J
    JL

    VALVES
    GV
    GLV
    GV
    ST

    FITTINGS
    1ELBOW
    1 ELBOW
    1 TEE
    1 ENLARGER
    PUMP HEAD CALCULATIONS-DISCHARGE SIDE

    Velocity Pipe Friction St.Length-A Eq.Length-B Total Length= Total Head Loss=
    LOCATION GPM Value Total Length*Friction Value
    (FPS) Dia (Inch) (In Feet) (In Feet) A+B
    (Ft.WC/100') FTWC

    SUCTION
    PIPE
    I’J 96 6 2½ 5.5 12 12 12 .66
    JL 192 6 3 1/2 3.5 22 22 22 .77

    VALVES
    GV 96 6 2½ 5.5 2.8 2.8 .154
    GLV 96 6 2½ 5.5 69 69 3.795
    GV 192 6 3½ 3.5 4 4 .14
    ST 192 6 3½ 3.5 48 48 1.68

    FITTINGS
    1ELBOW 96 6 2½ 5.5 4.1 4.1 .2255
    1 ELBOW 192 6 3½ 3.5 5.9 5.9 .2065
    1 TEE 192 6 3½ 3.5 5.9 5.9 .2065
    1 ENLARGER 96 6 2 ½ -3 ½ 5.5 2 2 .11
    SUCTION HEAD 7.9475
    PUMP HEAD
    • TOTAL HEAD= DISCHARGE HEAD+ SUCTION
    HEAD
    DISCHARGE HEAD=74.82 FT WC
    SUCTION HEAD = 7.9475 FT WC
    TOTAL HEAD= 74.826 + 7.9475
    = 82.77 FT WC
    PUMP HP
    • HP= GPM XHEAD X SPECIFIC GRAVITY OF WATER
    3960X EFFICENCY OF PUMP

    GPM= 192 HEAD= 82.75 FT WC


    SP GRAVITY = 1 , 3960= CONSTANT, EFF OF PUMP= 60%

    HP= 192 X 82.75 X1


    3960X.6
    = 6.68 HP

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