SenVac Extraction System Pvt Ltd

WELCOME TO PRODUCT PRESENTATION

 WE MANUFACTURE

High/Low Vacuum Dust, Fume, Oil Mist and Vehicle Exhaust Extraction Systems.
 EXTRACTION SYSTEMS

Extraction is a process used to remove a desired compound from a solid or a liquid

mixture. Here we are extracting suspended dust / fume from source.

MAJOR 5 TYPES OF EXTRACTION SYSTEMS:

 Dust Extraction System

 Fume Extraction System
 Welding and Grinding Extraction System.
 Coolant Mist Extraction System
 Air Cleaning Systems
 APPLICATION SECTORS

We focus on eco-efficient solutions within selected business segments

Welding Composite

Machining Agriculture

Pharmaceutical

Wood, Food/Feeds, Laboratories

Foundry Vehicle Repair shops

 WHY DO WE NEED DUST CONTROL EQUIPMENT
• HISTORICALLY DUST CONTROL EQUIPMENT WAS CONSIDERED TO BE A NECESSARY.
• COMPANIES DID’T LIKE TO INSTALL IT BECAUSE OF NON-VALUE ADDED ITEM, IT’S RECURRING
MAINTENANCE COST ETC.
• PEOPLE ARE SUFFERING FROM LUNG DISEASES, ASTHMA AND OTHER CRONICAL HEALTH
ISSUES DUE TO INHALATION OF CONTAMINANTS AIR IN THE WOKRPLACE
• THIS PERCEPTION HAS CHANGED OVER THE YEARS, AND IT REQUIRED A DUST / FUME
CONTROL SYSTEM:
• WHERE THERE ARE AIRBORNE DUSTS, THAT MUST BE CONTROLLED:
 NUISANCE DUSTS THAT REQUIRE EXTRACTING OR COVERING
 THE VOLUME OF WASTE IS SUCH THAT THE MACHINE CANNOT OPERATE WITHOUT AN
EXTRACTION SYSTEM
 IT IS PART OF THE PROCESS, COLLECTING THE PRODUCT
 WHY DO WE NEED DUST CONTROL EQUIPMENT

• REDUCED LEVELS OF DUST IN THE WORKING ENVIRONMENT LEADING TO:

 HEALTHIER EMPLOYEES
 INCREASED EMPLOYEE MORALE & JOB SATISFACTION
 IMPROVED PRODUCTION EFFICIENCIES
 GOOD HOUSE KEEPING – REDUCED CLEANING COSTS AND MACHINE DOWN TIME
 REDUCTION TO THE WEAR OF MACHINES
 REDUCING THE RISK OF DUST EXPLOSIONS
 COLLECTED DUSTS CAN BE RECYCLED
 COLLECTED DUSTS CAN ALSO BE A SALEABLE BY-PRODUCT
 REDUCED EMISSIONS TO ATMOSPHERE
 PREVENTION OF UNPLEASANT ODOURS
 AN EVIROMENTALLY FRIENDLY COMPANY
 LOW VAC Vs HIGH VAC

All figures are measured Low Vac High Vac

in duct

Air Velocity: 10 – 15 m/s (Fumes) 20 – 35 m/s (Fumes and

15 – 25 m/s (Dust) dust)

Air pressure: 1.0 – 3.0 kPa 15 – 78 kPa

Air volume/extraction 125 – 2000 m³/h 80 – 400 m³/h

point:
 WELDING/CUTTING FUME EXTRACTION SYSTEM

FUME: Occurs when a metal is melted (by welding), vaporized and then quickly
cooled. This generates very fine particles that drift and stay in the air.

WELDING CUTTING

Manual / Shielded Arc Welding Plasma Cutting

Flux-Cored Arc Welding Laser Cutting

Gas Metal Arc Welding Oxy acetylene cutting
• Metal Inert Gas Welding (MIG)

• Metal Active Gas Welding (MAG)

TIG – Tungsten Inert Gas Welding

Robotic Welding (TIG/MIG)

Health effects of breathing welding fume
• Acute exposure to welding fume and gases can result in eye, nose and throat irritation,
• Prolonged exposure to welding fume may cause lung damage and various types of
cancer, including lung, and urinary tract.
• Health effects from certain fumes may include metal fume fever, stomach ulcers, kidney
damage and nervous system damage.
• Prolonged exposure to manganese fume can cause Parkinson’s–like symptoms.
• Gases such as helium, argon, and carbon dioxide displace oxygen in the air and can
lead to suffocation, particularly when welding in confined or enclosed spaces. Carbon
monoxide gas can form, posing a serious hazard.
 WELDING METHODS

MIG / MAG Welding

Shielded Arc Welding

Flux Cored Arc Welding Tungsten Inert Gas Welding

 CAPTURING WELDING & CUTTING FUMES

 Thermally generated pollutants

 Very small particles 0,01 - 1 μm

 Behaviour similar to a gas

 Type of gases: Nitric Oxide – NO

Ozone – O3
Carbon Monoxide - CO
Phosgene – COCL2
Methyl Isocyanate - MIC
 CAPTURING WELDING & CUTTING FUMES

Manual Welding Robotic Welding Plasma Cutting

 VEHICLE FUME EXTRACTION SYSTEM

Exhaust fumes contain certain poisonous chemicals, including carbon monoxide,

sulphur dioxide, nitrogen oxides, formaldehyde, benzene and soot, all of which can be
harmful to the human body if consistently inhaled in large quantities.

METHODS OF VEHICLE FUME EXTRACTION

RAIL SYSTEM HOSE REEL ARMS

STRAIGHT LOOP MANUAL MOTORISED EXTRACTION ARMS

EXTENSION ARM

MANUAL MANUAL MOTORISED CUSTOMISED ARMS

 VEHICLE FUME EXTRACTION SYSTEMS

Exhaust Hose Reel & Rail System can be used for all types of cars, trucks, fire stations
& trains
 VEHICLE FUME EXTRACTION SYSTEMS

 Manual or automatic rail system

with loop shape, horizontal and
vertical shifters & customised
shifters are available.
VEHICLE FUME EXTRACTION SYSTEMS
 DUST EXTRACTION SYSTEM

FERROUS DUST NON-FERROUS DUST

Steel Wood Dust

COMPOSITE DUST
• Mild Steel Sand Dust
• Stainless Steel Coal Dust FRP Dust

• Carbon Steel Food / Feed Dust Plastic Dust

Agricultural Dust Rubber Dust

• Alloy Steel
All general dust Pharma Dust
Cast Iron
Cosmetic Dust
Aluminium
Copper
 DUST EXTRACTION SYSTEM

DUST is generated when solid materials are broken down mechanically by

sanding or grinding. The smaller / finer dust, the longer it stays in the air and
the more likely you are to inhale it.

SOURCE OF DUST GENERATION

• Grinding • Buffing • Sieving

• Machning • Polishing • Testing
• Milling • Mixing • Packing
• Sanding • Loading • Transferring
 DUST EXTRACTION SYSTEMS

LOW VACUUM FILTERS

 Used for Ferrous/Non Ferrous Dust & Fumes

 Connected with Duct and Hood

 Can have many suction points

 Filter sizing based on volume extraction

 Automatic Pulse Jet cleaning

 Inbuilt Fan; can be placed separately

 Dust removal through hopper, bin or RAV

 DUST EXTRACTION SYSTEMS

HIGH VACUUM FILTERS

 Mainly used for Composite Dust

 Used for On-Tool extraction

 Can use for On-Torch fume extraction also

 Industrial vacuum cleaning for all dust

 Automatic Pulse Jet cleaning

 Non ATEX & ATEX Certified system

 Centralised & Portable system

 DUST EXTRACTION SYSTEMS

WHY HIGH VACUUM

Efficient Capture at source

Extraction always at hand

Multi-function One installation, many

applications

Low running costs Auto start/stop

Automatic valves

Low air volume No air balance problems

Less air heating/cooling
 FIRE EXPLOSION CONTROL - ATEX

WHAT IS ATEX

ATEX is an abbreviation for "Atmosphere Explossible.

At the same time, ATEX is the abbreviated name of the European Directive
2014/34/EC concerning the placing on the market of explosion-proof electrical and
mechanical equipment, components and protective systems.
 FIRE EXPLOSION CONTROL - ATEX

NEED OF ATEX CLASSIFIED FILTER

 To minimize or to avoid a fire explosion when handling with combustible dust or gas
in an explosive atmosphere

 Explosive atmosphere is defined as a mixture of dangerous substances with air,

under atmospheric conditions, in the form of gases, vapours, mist or dust in
which, after ignition has occurred, combustion spreads to the entire unburned
mixture.

 Certification ensures that the equipment or protective system is fit for its
intended purpose and that adequate information is supplied with it to ensure
that it can be used safely
ATEX DEFINITIONS

 Zone 20: Dust cloud is present continuously or for long periods or frequently

 Zone 21: Dust cloud is likely in normal operation occasionally (incl dust cloud
generated by dust layer or powder filling/emptying)

 Zone 22: Dust cloud not likely. If, for short period only.

 A parallel definition exists for gases Zone 0, Zone 1 and Zone 2

 ATEX SYSTEM WITH ISOLATION VALVE

 Due to rapid pressure wave inside chamber and suction duct, flap
closed and locked. This prevents flame front travelling to the plant

1. Fan
2. Filter (connected vessel)
3. Dust feeder
4. Explosion isolation flap valve
5. Venting panel
 EXPLOSION PANEL & DEFLECTOR

 All ATEX filter will have an Explosion panel and deflector

 This is to ensure immediate releasing of the pressure inside the

chamber by rupturing the panel to avoid a major explosion

 Deflector will divert the flame front upward to reduce / avoid chances
of a secondary fire, personal and material.
 OIL MIST EXTRACTION SYSTEM

HOW OIL MIST IS GENERATED

• Use of semi synthetic cutting oil emulsions. Oil contain emulsifiers, extreme
pressure additives, and anti bacterial agents. These oils are mixed with water in 5
to 7% concentration and stirred to form the cutting fluid emulsion..

• Machining : Turning, drilling, milling, grinding, sawing, deep drilling and severe
grinding operations,

• Thread and gear cutting, thread forming

• Grinding of tungsten carbide tools, honing, engraving, mould construction, die

manufacturing processes
 OIL MIST EXTRACTION SYSTEM

ADVANTAGE

 Reduced health risk

 Improved work space environment
 Allows recycling of cutting fluids
 Extends life-time of machine tools
 Improves quality of surface finish
 SENVAC PRODUCT RANGE

 Mobile Heavy Duty Industrial Vacuum System for Dust and Fumes.

 Centralized High Vacuum System For Dust & Fumes.

 Low Vacuum Dust / Welding Fume Extraction System.

 Vehicle Exhaust Extraction System.

 ATEX Certified Mobile / Centralized High Vacuum System for Dust / Fume.

 Engine Operated Truck Mounted High Vacuum System.

 Mobile Welding Fume Extraction System.

 SENVAC Ducting & Accessories.

 SENVAC Customized and Application Projects.

 SENVAC PRODUCT CATAGORIES

PORTABLE FIXED

SW1500 /SW3000 SDE 3000/5000/7000

SWH300/550AC SDE 3000/5000/7000 PLUS

SVC 300/550AC SHV 4300

SVC 600/800/1000/1600AC SOM 3000

SVC 300/550 ATEX

SVC 400/700/1400 ATEX

 SW 1500/SW3000

Mobile Welding fume extraction & filtration system are especially used
for Fume/Dust from welding, laser & Plasma cutting industrial areas.

Technical Features:
 Air flow ranges from 1500 & 3000 m³/hr
 SW1500 (S) – Single Arm
 SW3000 (D) – Double Arm
 Automatic Pulse Jet Cleaning
 PTFE Cartridge

 
AUTOMATIC PULSE –JET
FILTER CLEANING SYSTEM
SW 1500/SW3000-APPLICATION PHOTOS
 SWH 300/550 AC

SenVac SWH 300/550 AC weld is exclusively designed for

Welding Fume Extraction from Welding, laser , plasma
cutting process in industrial applications.

Technical Features:
 Air flow ranges from 300 to 550 m³/hr
 Vacuum pressure up to 3000 mm of WC.

 Filter cleaning by Automatic pulse jet cleaning system.

SWH 300/550 AC-APPLICATION PHOTOS
 SVC300/550 AC

SenVac SVC Series is good to recommend for collecting dust and

fumes from various generation areas through on source or from

the floor both accessible and inaccessible area with wheels.

Technical Features:

 Air flow ranges from 300 to 550 m³/hr

 Vacuum pressure up to 3000 mm of WC.

 Filter cleaning by Automatic pulse jet cleaning

 SVC 600/800/1000/1600AC

SenVac SVC Series is good to recommend for collecting

dust and fumes from various generation areas with multiple
users working at same time

Technical Features:
 Air flow ranges from 750 to 2050 m³/hr
 Vacuum pressure at 4500 mm of WC.

 Filter cleaning method

 Manual cleaning with Filter bag (M)

 Automatic cleaning with Cartridge Filter (AC)

 ATEX - SVC 300/550 & SVC 400/700/1400

ATEX Certified high Vacuum system can be

recommended for explosive atmospheres in
the workplace, which is caused by
flammable gas/Combustible dust.

Technical Features:

 Air flow ranges from 300 to 2100 m³/hr

 Vacuum pressure at 4500 mm of WC.

 Filter cleaning method has both Manual &

Automatic pulse jet cleaning system.
 SDE3000/5000/7000 & PLUS

SenVac SDE Series is recommended for

Dust, Fume & Smoke extraction from various
generation areas through hoods and
connected ducts.

Technical Features:
 Air flow ranges from 3000 to 9000 m³/hr
and vacuum pressure at 250 mm of WC.
 Filter cleaning method has both Manual &
Automatic pulse jet cleaning system.
SDE3000/5000/7000 & PLUS – INSTALLATION PHOTOS
 SHV4300 –ATEX

ATEX Certified filtration can be

recommended for explosive atmospheres

in the workplace, which is caused by

flammable gas/Combustible dust.

Technical Features:
 Air flow ranges from 4300 m³/hr
 Vacuum pressure upto 4000 mm of WC.

 Filter cleaning method has both Online &

Offline.
 SHV 4300-VACUUM UNIT

TRILOBE
BLOWER
3PHASE MOTOR
V BELTS
PULLEY
SHV 4300 ATEX CERTIFIED FILTER UNIT
 SHV 4300 ACCESSORIES

SAFETY EXPLOSION VALVE VFD WITH CONTROL PANEL

EXPLOSION VENTING PANEL

HMI WITH ENERGY CONSUMPTION
REPORT
 SOM 3000

Modular Oil Mist Extraction System for machining applications

where Oil & Coolant is used.

Technical Features:

Air flow Range -3000 m³/hr

Motor Range -3.7 kW

Filter Surface Area - 27m² .

Filter Media

- Coarse filter wire mesh(Demister Pad)

- Glass Fiber (Main Filter)

- Micro Fiber Glass (HEPA H14) filter.

 WOOD DUST EXTRACTION SYSTEM

SenVac's modular bag filter. Filters can have up to

30 single or double modules and with
various discharge system: silo, blow through, bag
emptying, rotary valve, screw or chain.

Technical features:
 84 Pcs of non-woven Polyester Antistatic filter
bags with total area of 174m².
 3 Nos. of regeneration fan 1.5kW for filter
cleaning.
 Screw conveyor
 Rotary air lock valve
 WOOD DES – FILTER CHAMBER

Screw Conveyor with one outlet for rotary

valve.

3 Nos of Inspection doors for easy

Axle fan for
maintenance. filter Cleaning

1 Units of rotary valves for material discharge.

Filter Unit
 Filter body made of high tensile galvanized
steel.

Over all Dimension : 2500x4000x6000mm.

Fan @ 18.5 kW(25HP)

Collection
Container
 Air Volume : 6,000 - 20,000 m³/h.
Rotary screw for
dust discharge
 Pressure : 180 - 250 mm WG.

Direct / Belt drive.

 ACCESSORIES

Siemens Motor

Impeller

Impeller Casing

CENTRIFUGAL FAN FILTER CHAMBER UNIT

 ACCESSORIES

Switchgear – Siemens
 Indication Lamps – Siemens HMI
VFD DRIVE WITH EXTRENAL
 Solid state relays – Phoenix
CHOKE
 ACCESSORIES - FILTER CLEANING SYSTEM

DIAPHRAGM VALVE DIFFERENTIAL PRESSURE

AUTOMATIC FILTER CLEANING SYSTEM
GAUGE
 ACCESSORIES

PNEUMATIC ACTUATED DAMPER ENERGY METER

 ACCESSORIES-DUCTING

DAMPERS GI PLAIN DUCT

TEMPERATURE MONITORING
SYSTEM

BEND
 FILTER CARTRIDGES
EXPLOSION SAFETY VALVE
• Polyester
• Polyester Antistatic
• Polyester with PTFE coating
• Polyester ePTFE membrane
TEMPERATURE PROBE TEMPERATURE
CONTROLLER
 DUCTING & ACCESSORIES

MILD STEEL GALVANIZED STEEL STAINLESS STEEL

SPIRAL PLAIN
 GENERAL TERMINOLOGIES

Cartridge Filter – An air pollution control device that traps gas-borne

particulates by forcing the gas through filter element cartridges. The
cartridges are typically made with pleated cellulose paper media.

HEPA Filter (High Efficiency Particulate Air Filter) – Capable of removing at

least 99.97% by count of a standard 0.3 micron challenge particulate

Diaphragm Valve – A compressed air operated valve that opens to allow a

pulse to go the filter bags or cartridges

Dust – A dispersion aerosol formed by the grinding or atomizing of a solid, or

the transfer of a powder into a state of
suspension through the action of air currents or by vibration.
Dust Collector – An air-cleaning device used to remove heavy-particulate
loadings from exhaust systems prior to discharge.

Dust Collector, Cyclone – A mechanical device that utilizes the centrifugal

force of the inlet gas to remove large particulate matter suspended in the
gas.
Fan – A power-driven machine which moves a continuous volume of air by
converting rotational mechanical energy to an increase in the total pressure
of the moving air.

Damper – Change in pressure, or pressure drop that occurs across a piece

of control equipment

Hygroscopic – Materials having an affinity for water

Particulate Matter – Any solid or liquid material in the atmosphere

Pre-Coating – The application of a relatively coarse, dry dust to a bag or

cartilage before start-up to provide an initial filter cake to enhance
immediate high efficiency.

Pressure Drop – The differential pressure between two points in a

system. The resistance to flow between the two points.

Pulse Duration – The length of time a pulse lasts. Generally described as the
length of time the electrical signal the pilot valve open (20-40 milliseconds),
however would more correctly be the description of the length of time the
manifold is pressurized (120-180) milliseconds.
Pulse Interval – The time between pulsing one row of bags and pulsing the
next row.

Pulse Jet Cleaning – A cleaning method where a momentary burst of

compressed air is introduced through tube or nozzle to the top cap of a bag.
A bubble of air flows down the bag, causing bag walls to collapse behind it.
Generic name given to all pulsing collectors

Air Pollution – The presence in the atmosphere of gases, fumes, or

particulate matter alone or in combination with each other, in sufficient
concentration to disturb the ecological balance; cause objectionable effects,
especially sensory offenses; cause transient or chronic illnesses; or impair or
destroy property.
Air-to-Media Ratio – The ratio of air volume (ACFM) to square feet of effective
filter media area. Also referred to as the apparent or face velocity through the
media (FPM). Typically 3 to 12 fpm for bag medias and 0.5 to 6 for pleated
type medias.

Ambient – Immediate surroundings or vicinity

Air Velocity – Rate of speed of an airstream

Capture Velocity – The air velocity at any point in front of a hood or at a

hood opening necessary to overcome opposing air currents and to capture
the contaminated air at the point by causing it to flow into the hood.

Carrying Velocity – The gas velocity that is necessary to keep the dust
airborne. Usually 3500 to 4599 ft/min in ductwork depending upon the
nature of the dust.
THANKS