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(though not too unsafe if they made the material carefully enough)
𝐶 𝑃= ( ) ( )
𝑑𝑄
=
𝑑𝐻
𝑑𝑇 𝑃 𝑑𝑇 𝑃
𝐶𝑉 =
𝑑𝑄
( ) ( )
=
𝑑𝐸
𝑑𝑇 𝑉 𝑑𝑇 𝑉
𝐶 𝑃 − 𝐶𝑉 =
𝛼2𝑉 𝑜 𝑇
𝛽
• Bond length, r F
F
• Bond energy, Eo r
Energy (r)
unstretched length
ro
r
Eo =
“bond energy”
Thermal Expansion
o The specific volume of any given crystal increases with temperature, and the crystal
tends to become more symmetrical
L
= (T2 -T 1 )
heated, T 2 Lo
• 𝛼 ~ symmetry at ro
Energy
ro
r a is larger if Eo is smaller
larger and very asymmetric.
small er
Atomic positions and vibrations
• The minimum in an atomic energy vs.
interatomic distance curve yields the near
neighbor distance (bond length).
• Bond lengths therefore change (usually get bigger for increased T).
Bond energy
r(T 1 )
r(T 5 )
T5
bond energy vs bond length
curve is “asymmetric”
T1
Thermal Expansion
the length and volume change is associated with temperature
At any particular temperature, the coefficient is define as
1 𝑑𝑙 1 𝑑𝑉 𝑙=𝑙𝑜 ( 1+𝛼 𝑇 )
linear 𝛼=
𝑙 𝑑𝑇 Volume 𝛽=
𝑉 𝑑𝑇 𝛽=3 𝛼
(1+T)
The heat flow is proportional to the temperature gradient, (-dT/dx), the proportionality factor
being a material constant, the thermal conductivity (k) 𝑑𝑄 𝑑𝑇
=− 𝐾𝐴
𝑑𝑡 𝑑𝑥
𝑇 2− 𝑇1
𝑞=− 𝐾𝐴
Under steady state condition Heat flux 𝑋 2 − 𝑋1
For radial heat flow through cylinder of length l inner diameter D1 and Outer diameter D2
𝑇 2− 𝑇1
𝑞=− 𝐾 ( 2 𝜋 𝑙 )
ln ( 𝐷2 / 𝐷1 )
Thermal Conductivity
• General: The ability of a material to transfer heat.
• Quantitative: temperature
dT gradient Fick’s First Law
q k
heat flux dx
(J/m2-s)
k=thermal conductivity (J/m-K-s):
Defines material’s ability to transfer heat.
T1 T2 > T1
x1 heat flux x2
Atomic view:
Electronic and/or Atomic vibrations in hotter region carry
energy (vibrations) to cooler regions. In a metal, electrons are
free and thus dominate thermal conductivity. In a ceramic,
phonons are more important.
Thermal Conductivity
T1 T2 > T 1
x1 heat flux x2
Thermal Conductivity
K=kl+ke: Again think about band gaps: metals have lots of free electrons
(ke is large), while ceramics have few (only k l is active).
dx
[ ( )
]
𝑑𝑇
𝑑 𝐾𝑥
( )
𝑑𝑇 𝑑𝑇 𝑑𝑥
𝑄𝑖𝑛 =− 𝐾 𝑥 ( 𝑑𝑦𝑑𝑧 ) 𝑑𝑡 𝑄𝑜𝑢𝑡 =− ( 𝑑𝑦𝑑𝑧 ) 𝐾 𝑥
𝑑𝑥
+
𝑑𝑥
𝑑𝑥 𝑑𝑡
𝑑𝑥 dy
(
𝑑 𝐾𝑥
𝑑𝑇
)
𝑄𝑖𝑛 −𝑄 𝑜𝑢𝑡 =( 𝑑𝑥𝑑𝑦𝑑𝑧 )
𝑑𝑥
𝑑𝑥
(
𝑑𝑡=( 𝑑𝑥𝑑𝑦𝑑𝑧 ) 𝜌 𝐶 𝑃
𝑑𝑇
𝑑𝑥 )
𝑑𝑡
𝑑
( 𝐾 𝑑𝑇
𝜌 𝐶 𝑝 𝑑𝑥 )
𝑑𝑇
=
𝑑𝑡 𝑑𝑥
Heat Capacity analysis
The energy required for raising the temperature of a material goes into
• Vibrational energy
• Rotational energy for molecules in gases, liquids and crystal
• Raising the energy level of electrons in the structure
• Creating the defects in the crystal lattice eg Schottky & Frenkel
𝐶𝑉 = ( )
𝑑𝐸
𝑑𝑇 𝑉
=3 𝑁𝐾 =3 𝑅=5.96 𝑐𝑎𝑙/𝑔𝑚𝑎𝑡𝑜𝑚𝑜𝐶
3N0kb
The heat energy required to raise the temperature of an insulating firebrick is much lower than that required to raise the
temperature of a dense firebrick
der
sor
-di
d er
Or e
civ
pla
Dis
Phase Transformation
Reconstructive
Density and Crystal Structure
The volume of crystalline materials and their volume changes with temperature are closely related to the
crystal structures
The density is directly determined by the crystal structure, that is, the efficiency of atomic packing
Oxides have a basic structure of oxygen ions with interstices filled or partly filled by cations
Structures with close-packed oxygen ions have a high density of atomic packing and high values of
atoms per cubic centimeter
The density depends on Packing Density and on the atomic weight of the constituents
Structures with simple cubic packing of the oxygen atoms, such as UO2, have relatively low density of
atoms per cubic centimeter; with high-atomic-weight cations, such as uranium, the measured specific
gravity is high
Aluminum and silicon have similar atomic weights, but the density of Al 203 (hexagonal cIose packing of
oxygen ions) is 3.96 g/cm3 compared with a value of 2.65 for quartz, the common form of silica
This low density for silicates results from the network structures required by the low coordination number
and high valence of the silicon ion.
Higher-temperature forms of silica have an even lower density (cristobalite 2.32, tridymite
2.26), corresponding to more open structures
high-temperature polymorphic forms have a higher specific volume (lower density) than the low-
temperature forms. This corresponds to a discontinuous increase in volume at the transformation
temperature
Linear and non-linear Thermal Expansion 𝑙=𝑙𝑜 ( 1+𝛼 𝑇 ) (1+T)
oxides
Glass transition
polymorphic transformations
Specific heat and thermal expansion
The change in volume due to lattice vibrations is closely related to the increase in energy
content
Consequently, changes in the thermal expansion coefficient, with temperature are parallel to
changes in heat capacity
The thermal expansion coefficient increases rapidly at low temperature and reaches a nearly
constant value above the Debye characteristic temperature (D)
Normally there is a continued increase observed above this temperature, resulting from the
formation of Frenkel or Schottky defects
Anisotropy in thermal expansion
For nonisometric crystals the thermal expansion varies along different crystallographic axes.
In tetragonal crystals the c/a ratio decreases as the temperature is increased. The ratio of the
expansion coefficients ac /aa tends to decrease as the temperature is raised.
Anisometric expansion of layered crystalline structures (low TEC materials)
Graphite - the bonding is strongly directional and expansion is much lower in the plane of the
layer (1 x 10-6/oC ) than normal to it (27x 10-6/oC)
For strongly anisometric crystals the expansion coefficient in one direction may be negative, and
the resulting volume expansion may be very low.
Materials such as this are useful for thermal-shock applications.
Other materials aluminum titanate, cordierite, and various lithium aluminium silicates
The absolute value of the expansion coefficient is closely related to the crystal structure and bond strength
tungsten, diamond, and silicon carbide, have low coefficients of thermal expansion due to high bond strength
Small/Negative thermal expansion
• Invar (Ni-Fe alloy) is the most common low thermal exp material: α = 1.6*10-6 /
degree
• Some materials have α<0 in one dimension and >0 in others.
• It is possible, though not intuitive, for materials to have a negative thermal
expansion in all dimensions.
– An increase in temperature causes the crystal to shrink.
• ZrW2O8: contracts continuously and linearly from 2 to 1050K
• Composites could allow zero thermal expansion components (superb for
optics, engine parts, etc).
Firing of poly crystalline body vis-a vis development of micro stress at the grain Boundary
A dense coherent structure results from viscous flow, diffusion, or solution and
precipitation on firing a polycrystalline body consisting of a mixture of crystalline
phases, or a mixture of crystals and glasses
If the expansion coefficients in the different crystalline directions are not the
same or if the various phases present have different coefficients of thermal
expansion, different grains present have different amounts of contraction on
cooling and cracks open up between grains if occurs.
actual contraction
where and are the average volume expansion coefficient and the volume expansion coefficient
for particle i, is the temperature change from the stress free state, and K is the bulk modulus,
𝑃 𝐸
𝐾 =−=
( ∆ 𝑉 /𝑉 ) 3 ( 1− 2 𝜇 )
where P is the isotropic pressure, V the volume, E the elastic modulus, and Poisson's ratio.)
If the stresses are nowhere large enough to disrupt the structure, the summation of stresses
over an area or volume is zero. Consequently, if VI and V2 are the fractional volumes for a
mixture of materials,
Then
𝐹 𝑖𝑉 𝑐 𝜌𝑐
𝐾 1 ( 𝛼 𝑐 −𝛼 1 ) 𝑉 1 ∆ 𝑇 + 𝐾 2 ( 𝛼𝑐 −𝛼 2 ) 𝑉 2 ∆ 𝑇 +…=0 𝑉 1+𝑉 2 +…=𝑉 𝑐 𝑉 𝑖=
𝜌𝑖
where Fi is the weight fraction of phase i, and ps and Pi are the mean and individual phase
densities.
Thermal Expansion of composites
Substituting in and eliminating ΔT, s and Vs gives an expression for the coefficient of volume
expansion of the aggregate (originally obtained by Turner)
𝛼1 𝐾 1 𝐹 1 / 𝜌 1 +𝛼2 𝐾 2 𝐹 2 /𝜌 2+…
𝛼𝑐 =
𝐾 1 𝐹 1 / 𝜌 1 + 𝐾 2 𝐹 2 /𝜌 2+ …
An alternative model for the expansion behavior of composite materials takes into account
shear effects at the boundaries between the grains or phases. It is here assumed that the overall
dilation of a composite body is as ΔT
𝐾 1 ( 3 𝐾 2 +4 𝐺1 ) + ( 𝐾 2 − 𝐾 1 ) ( 16 𝐺1+12 𝐺1 𝐾 2)
2 2
Polycrystalline titania, (TiO2) when cooled from the firing temperature, develops microcracks,
and as these form, the overall observed expansion coefficient is lower than the expansion
coefficient of the individual crystals. On heating, these cracks tend to close, and at low
temperatures abnormally low expansion coefficients are observed.
This kind of expansion hysteresis occurs particularly in polycrystalline compositions when the
expansion coefficient is markedly different in different crystalline directions. It also occurs for
mixtures of materials having different expansion coefficients.
Grain Boundary Fracture
Microstress fractures occur both within grains and along grain boundaries,
However most commonly observed at grain boundaries
For a thin glaze on an infinite slab the stresses are given by (elastic properties of glaze and
body are the same)
𝜎 𝑔𝑙= 𝐸 ( 𝑇 𝑜 − 𝑇 ) ( 𝛼𝑔𝑙 − 𝛼𝑏 ) ( 1 −3 𝑗+6 𝑗 )
′ 2
A positive stress denotes tension
𝜎 𝑏=𝐸 ( 𝑇 𝑜 −𝑇 ) ( 𝛼𝑏 −𝛼 𝑔𝑙 ) ( 𝑗 ) ( 1− 3 𝑗+6 𝑗 )
′ 2
j is the ratio of glaze to body thickness.
To is taken as the setting point of the glaze, generally in its annealing range
𝐸 𝐴𝑏
𝜎 𝑔𝑙= ( 𝑇 − 𝑇 ) ( 𝛼 𝑔𝑙 − 𝛼𝑏 ) 𝐴
1 −𝜇 𝑜
′
( ) ( )( ) ( )
𝑞 𝑑𝑇 1 𝑑𝐸 𝑑𝐸 𝑑𝐸 𝑑𝑇 𝑑𝑇 1
=𝑘 = 𝑁𝑣𝑙 𝑁 =𝑁 =𝑐 𝑘= 𝑐𝑣𝑙
𝐴 𝑑𝑥 3 𝑑𝑥 𝑑𝑥 𝑑𝑇 𝑑𝑥 𝑑𝑥 3
where c is the heat capacity per unit volume
Phonon Conductivity
where c() is the contribution to the specific heat per frequency interval for lattice waves of that frequency and l() is the
attenuation length for the lattice waves.
The major process giving rise to a finite thermal conductivity and energy dissipation from thermal elastic
waves is phonon-phonon interactions corresponding to phonon scattering called Umklapp processes.
(important over a wide temperature range)
Other Processes:
Anharmonicities due to lattice imperfections-----phonon scattering------- Decrease in mean free path
(above room temperature the imperfection scattering is independent of temperature and vibrational frequency of imperfection)
At low temperatures a variety of different scattering mechanisms resulting from the lattice imperfections gives rise to
a number of specific results.
If more than one process is operative, the effective value of 1/l is found by adding 1/l for each process;
this corresponds approximately to additivity of the corresponding thermal resistances for operative
processes.
Photon Conductivity
In addition to the vibrational energy in solids, a much smaller fraction of the energy
content results from higher frequency electromagnetic radiation energy.
This fraction of the total energy is usually neglected in discussing heat capacity and thermal
conductivity, but it becomes important at high temperatures
𝐸 𝑅=
4 𝜎 𝑛3 𝑇 4
𝑐
Heat capacity 𝐶 𝑅=( )
𝑑𝐸 16 𝜎 𝑛3 𝑇 3
𝑑𝑇
=
𝑐
where is the Stefan-Boltzmann constant (1.37 x 10-12 cal/cm2 sec °K4), c is the velocity of light (3 x 1010 cm/sec), and n
is the refractive index. Since the velocity of this radiation is v = c/n,
1 16 2 3
𝑘= 𝑐𝑣𝑙 Radiant energy conductivity 𝑘𝑟 = 𝜎 𝑛 𝑇 𝑙𝑟
3 3
The low temperature linear relationship between E and T was extrapolated to obtain
high-temperature wave-velocity values. Values of the mean free path at room
temperature vary from a few to more than a hundred angstroms.
Thermal conductivity
• Thermal conductivity is temperature
dependent.
Magnesium aluminate spinel has a lower conductivity than either AI 203 or MgO,
although each of these has similar structure, expansion coefficient, heat capacity, and elasticity.
The thermal conductivity for anisotropic crystal structures is also found to vary with the
direction in the crystal. This variation tends to decrease as the temperature level is raised
since anisotropic crystals always become more symmetrical as the temperature l evel
is raised
the thermal conductivity is greatest in the direction having the lowest thermal expansion
coefficient for Si02 (quartz), Ti02 (rutile), and graphite.
Boundary Effects
energy transferred directly from one boundary to the other without interaction
with the intervening material
the only effect of the material is to alter the photon velocity, and
consequently the rate of heat transfer, but its own temperature is not
affected by and has no influence on the rate of heat transfer
energy transferred by photon energy exchange between the boundary and the
material
if the distance between boundaries is d, a value of effective conductivity for the heat
transfer due to pure boundary processes can be defined in terms of the effective emissivity
e/(2-e) as
𝑞= ( 𝑒
2 −𝑒 )
2 3
4𝑛 𝜎𝑇 ∆𝑇 𝑘𝑏=𝑞 ( )
𝑑
∆𝑇
𝑘𝑏= ( 𝑒
2− 𝑒 )
4 𝜎 𝑛2 𝑇 3 𝑑
The ratio of the observed radiant-energy transfer when the mean free path is large
compared with the sample size and the maximum photon conductivity for an infinitely
large sample is, to a first approximation, given by
4 𝜎 𝑛2 𝑇 3 [ 𝑒 / ( 2− 𝑒 ) ] 𝑑 3
( )
𝑘𝑏 𝑒 𝑑
=𝑝= = 𝑓𝑜𝑟 𝑝<1
𝑘𝑟 2
(16 / 3 ) 𝜎 𝑛 𝑇 𝑙𝑟3
4 2− 𝑒 𝑙𝑟
Conductivity of Multiphase Ceramics
conductivity of a multiphase body depends on the amounts and arrangement of each phase
present as well as their individual conductivity
understanding of the microstructure is essential in interpreting
thermal-conductivity data
Idealized phase arrangements. (a) Parallel slabs((b) continuous major phase; (c) continuous minor phase
the parallel-slab arrangement (a) is not commonly observed, but a continuous major phase (b) with a minor amount of a
discontinuous second phase is typical of many microstructures. It is characteristic of the form of porosity normally
present. A discontinuous major phase (C) with a minor phase appearing as a continuous boundary material, for
example, is typical of the glass bond distribution the metal distribution In metal-bonded carbides, and the porosity In
insulating powders.
Thermal conductivity of composite (model)
For the simplest geometry, a series of slabs,
Heat flow
parallel to the plane of the slabs equivalent to a perpendicular to the plane of the slabs equivalent
parallel electrical circuit each slab has the same to an electrical series circuit the heat flow through
thermal gradient most of the heat flow is through each slab is equal the temperature gradients are
the better conductor The thermal conductivity is different The total conductivity is given by
given by 1 𝑣1 𝑣2 𝑘1 𝑘2
= + 𝑘𝑚=
𝑘𝑚=𝑣1 𝑘1+ 𝑣 2 𝑘2 𝑘𝑚 𝑘1 𝑘2 𝑣 1 𝑘2 +𝑣 2 𝑘1
𝑘2
𝑘1 ≫ 𝑘 2 𝑘𝑚 ≅ 𝑣 1 𝑘 1 𝑘 𝑚=
𝑣2
v1 and v2 are the volume fraction of each component, equal to the fraction of cross-sectional area
realistic approaches toward the structure of actual ceramics are illustrated Fig. b and c. (pre-page)
For these structures, relationships for the resultant conductivity derived by Maxwell have been-discussed in
terms of thermal conductivity by Eucken. If the continuous phase has a conductivity kc and the dispersed
phase has a conductivity kd , the resultant conductivity of the mixture is given by
𝑣 𝑑 ( 1 − 𝑘𝑐 / 𝑘 𝑑 )
1 +2 𝑘𝑐 >𝑘𝑑 ; 𝑘𝑚= 𝑘𝑐 [ ( 1− 𝑣 𝑑 ) / ( 1+ 𝑣 𝑑 ) ]
( 2 𝑘𝑐 / 𝑘𝑑 + 1 )
𝑘 𝑚= 𝑘𝑐
1−
𝑣 𝑑 ( 1 − 𝑘𝑐 / 𝑘 𝑑 ) 𝑘𝑑 >𝑘𝑐 ; 𝑘𝑚= 𝑘𝑐 [ ( 1+2 𝑣 𝑑 ) / ( 1 −𝑣 𝑑 ) ]
( 𝑘 𝑐 / 𝑘 𝑑 +1 )
Thermal conductivity of composite
since the radiant-energy transfer across a pore is proportional to the temperature difference
between pore surfaces
𝑞=𝑛2 𝜎 𝑒 𝑒𝑓𝑓 𝐴 ( 𝑇 41 −𝑇 42 )
An effective conductivity is thus defined which gives the proper heat flux when inserted in the normal
thermal conductivity relations
𝑘𝑒𝑓𝑓 =4 𝑑 𝑝 𝑛2 𝜎 𝑒𝑒𝑓𝑓 𝑇 3𝑚
Consequently the effect of radiation on pore conductivity is proportional to the pore size and to the third
power of temperature. Pores of larger size contribute to increasingly high conductivity at high
temperatures; small size porosity remains a good barrier to heat flow