ORT sample

Model:
Dyna – UH 17200V

Issue date:
02.Dec.2020

Issue No.:
1 pc

Issue description:
Gasket is not assembled in place

Issue location:
NBC test lab
Content

Content:
1. Issue description
2. Assuming the situation
3. Root cause
4. Short term action
5. Long term action
1. Issues description:

Description:
Gasket is not assembled in place
• The seal is not located on unit’s mount

ORT sample
2. Assuming the situation

At the process 115, after assembly gasket. Sometimes, the operator do not control the gasket and happen some situation:

Option Picture EOLT (>3.2Kpa, >16Kpa, 12A+10%-15%) Jud. NOTE

Gasket is not assembled in Current: 9.8 A Fail The alert at EOLT
place at left side (similar Nozzle suction: -3.67 Kpa does not operate
with ORT test from China Hose suction: -14.45 Kpa when samples Fail
DG) or Pass -> Operator
just control by
visual (led alarm)
Gasket is assembled in Current: 10.29 A Pass
place Nozzle suction: -4.02 Kpa
Hose suction: -16.95 Kpa
3. Root cause:

Root cause:
Wrong method of assembling when motor
ass’y fit on the unit

The stage where issue occurred::

#115 Fit motor ass’y to unit

#115
3. Root cause:

Root cause:
Inspector is not careful when recording the
response from the test machine.

The stage where issue occurred::

#515 Function test

#515
4. Short term action:

Quality checkpoint WI updated

The stage where the error occurred:

#115 Fit motor ass’y to unit

SOP improvement:
• Updated to WI of this stage, attention about fitting method.
• Additional to Quality checkpoint for this stage.
4. Short term action:

The stage where the error occurred:

#115 Fit motor ass’y to unit
#135 Fit to pedal and hose of dirtcup to unit

SOP improvement:
• Detailed operation to attach the rubber gasket to the motor.
• Updated to WI of next stages, attention to check visual
motor ass’y before assemble part to unit.
4. Short term action:

#115 #140

#135 #145
SOP improvement:
• Additional to QI for related stage.
4. Short term action:

Plan of short term in YDC:

STT Action Due date Opr. / Dept.

1 Update WI, QI for related stage 02.Dec.2020 Bee/QC

2 Training for operators and inspector of related 02.Dec.2020 Bee/QC

stage
5. Long term action:

The stage where the error occurred:

#515 Performance test

Long term action:

• Create POKA YOKE for this stage
• During POKA YOKE preparation for this stage, IPQC
increases the frequency of testing machine and flashing test
with tester (we make sure tester always follow correct
method)
5. Long term action:

Plan of long term in YDC:

STT Action Due date Opr. / Dept.

1 Alarm bell for function tester 15.Dec.2020 Gao / ME

2 POKA YOKE 30.Dec.2020 Gao / ME