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POWER ELECTRONIC

Power Electronic Applications

APPLICATIONS

Prof. Dr. H. İbrahim OKUMUŞ

Karadeniz Technical University


Engineering Faculty
Department of Electrical and Electronics
Contents
 Introduction
Power Electronic Applications

 Switch Mode DC-DC Converters


 DC motor Drives
 Inverters
 AC Motor Drives
 AC-AC Phase Control Circuits
Integral Wave Control
Phase Control For Resistive Loads
Harmonics
Course Materials
Text book, Lecture notes, Power-Point Presentations
References
Power Electronic Applications

Power Electronics, Circuits, Devices, and Applications, by M. H. RASHID.


Nik Rumzi Nik Idris, Lecture Notes, Department of Energy Conversion, Universiti Teknologi
Malaysia Skudai, JOHOR
Power Electronics: Converters, Applications and Design by N. Mohan, T.M. Undeland and
W.P. Robbins, John Wiley & Sons, Inc. 1995
Power Switching Converters by Simon S. Ang, Marcel Dekker, Inc., 1995
Power Electronics and AC Drives by B.K. Bose, Prentice Hall, 1986
Power Electronic Control of AC Motors by J.M.D. Murphy, F.G. Turnbull, Pergamon Press,
1989
Principles of electric machines and power electronics by P.C. Şen, John Wiley and Sons, 1997
Power electronics : devices, drivers, and applications by B.W Williams, Macmillan Education
Ltd. 1987

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Web site for the course:

http://aves.ktu.edu.tr/okumus/
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What is Power Electronics ?

A field of Electrical Engineering that deals with the application of


Power Electronic Applications

power semiconductor devices for the control and conversion of


electric power

sensors
Input Power Electronics
Load
Source Converters Output
- AC
- AC
- DC
- unregulated - DC POWER ELECTRONIC
CONVERTERS – the heart
of a power electronics
Reference Controller system

Prof. Dr. H. İbrahim OKUMUŞ


E-mail: okumus@ktu.edu.tr 7
Why Power Electronics ?

Other factors:
Power Electronic Applications

• Improvements in power semiconductors fabrication


• Power Integrated Module (PIM), Intelligent Power
Modules (IPM)

• Decline cost in power semiconductor

• Advancement in semiconductor fabrication


• ASICs • FPGA • DSPs
• Faster and cheaper to implement complex
algorithm

Prof. Dr. H. İbrahim OKUMUŞ


E-mail: okumus@ktu.edu.tr 8
Some Applications of Power Electronics :
Typically used in systems requiring efficient control and conversion of
Power Electronic Applications

electric energy:
Domestic and Commercial Applications
Industrial Applications
Telecommunications
Transportation
Generation, Transmission and Distribution of electrical energy
Power rating of < 1 W (portable equipment)
Tens or hundreds Watts (Power supplies for computers /office equipment)
kW to MW : drives
Hundreds of MW in DC transmission system (HVDC)
Prof. Dr. H. İbrahim OKUMUŞ
E-mail: okumus@ktu.edu.tr
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DC to DC CONVERTER
(CHOPPER)
Power Electronic Applications

• General
• Buck converter
• Boost converter
• Buck-Boost converter
• Switched-mode power supply
• Bridge converter
• Notes on electromagnetic compatibility (EMC) and solutions.

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DEFINITION: Converting the unregulated DC input to a controlled DC output
with a desired voltage level.
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Switching Regulator
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Buck (step-down) converter
Switch is turned on (closed)
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Switch turned off (opened)
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Analysis
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Steady-state operation
Average, Maximum and Minimum Inductor
Current
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Continuous Current Mode (CCM)
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Ou
tp
ut

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vo
lt a
ge
rip
pl
e
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Basic design procedures
Examples
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• A buck converter is supplied from a 50V battery source. Given L=400uH,


C=100uF, R=20 Ohm, f=20KHz and D=0.4. Calculate: (a) output voltage (b)
maximum and minimum inductor current, (c) output voltage ripple.
• A buck converter has an input voltage of 50V and output of 25V. The
switching frequency is 10KHz. The power output is 125W. (a) Determine the
duty cycle, (b) value of L to limit the peak inductor current to 6.25A, (c) value of
capacitance to limit the output voltage ripple factor to 0.5%.
• Design a buck converter such that the output voltage is 28V when the input is
48V. The load is 8Ohm. Design the converter such that it will be in continuous
current mode. The output voltage ripple must not be more than 0.5%. Specify
the frequency and the values of each component. Suggest the power switch
also.

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Boost (step-up) converter
Boost analysis:switch closed
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Sw
itc
h

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op
en
e d
n
io
at
er
op

• Boost converter produces output voltage


te
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ta

that is greater or equal to the input


-s
dy

voltage.
ea
St

• Alternative explanation:
– when switch is closed, diode is reversed.
Thus output is isolated. The input supplies
energy to inductor.
– When switch is opened, the output
stage receives energy from the input as
well as from the inductor. Hence output is
large.
– Output voltage is maintained constant
by virtue of large C.

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Average, Maximum, Minimum
Inductor Current
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La
nd

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Cv
a lu
es
Examples
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• The boost converter has the following parameters: Vd=20V, D=0.6,


R=12.5ohm, L=65uH, C=200uF, fs=40KHz. Determine (a) output voltage, (b)
average, maximum and minimum
inductor current, (c) output voltage ripple.
• Design a boost converter to provide an output voltage of 36V from a 24V
source. The load is 50W. The voltage ripple factor must be less than 0.5%.
Specify the duty cycle ratio, switching frequency, inductor and capacitor size,
and power device.

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Buck-Boost converter
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Bu
ck

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-b
o ost
an
al
y sis
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Ou
tp
u

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tv
o lt age
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Average inductor current
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L a nd

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C
v alue s
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Converters in CCM: Summary
Control of DC-DC converter:
pulse width modulation
(PWM)
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Isolated DC-DC Converter

• Isolated DC-DC requires isolation transformer


• Two types: Linear and Switched-mode
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• Advantages of switched mode over linear power supply


-Efficient (70-95%)
-Weight and size reduction
• Disadvantages
-Complex design
-EMI problems • However above certain ratings,
SMPS is the only feasible choice
• Types of SMPS
-Flyback
-forward
-Push-pull
-Bridge (half and full)

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Linear and SMPS block diagram
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High frequency transformer
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Flyback Converter
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Operation: switch closed
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Switch opened
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Ou
tput

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v
olt
a ge
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Fly
ab
c

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kw
a v
e for
m
s
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Ma
x ,M

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in
ind
uc
to
rc
ur
re
nt
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Full-bridge converter
Full bridge: basic operation
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DC MOTOR DRIVES
Contents
• Introduction
– Trends in DC drives
– Principles of DC motor drives
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• Modeling of Converters and DC motor


– Phase-controlled Rectifier
– DC-DC converter (Switch-mode)
– Modeling of DC motor
• Closed-loop speed control
– Cascade Control Structure
– Closed-loop speed control - an example
• Torque loop
• Speed loop
• Summary
INTRODUCTION
• DC DRIVES: Electric drives that use DC motors as the prime movers
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• DC motor: industry workhorse for decades

• Dominates variable speed applications before PE converters were


introduced

• Will AC drive replaces DC drive ?

– Predicted 30 years ago


– DC strong presence – easy control – huge numbers
– AC will eventually replace DC – at a slow rate
Introduction

DC Motors
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• Advantage: Precise torque and speed control without


sophisticated electronics

• Several limitations:
• Regular Maintenance • Expensive
• Heavy • Speed limitations
• Sparking
Introduction

Ra La Lf Rf

ia +
+ if +
Power Electronic Applications

Vt ea Vf

_ _ _

di a di
v t  R a ia  L  ea v f  R f if  L f
dt dt
Te  k t i a Electric torque

e a  k E  Armature back e.m.f.


Introduction
Armature circuit:
di a
Vt  R a i a  L  ea
dt
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In steady state,
Vt  R a Ia  E a

Therefore steady state speed is given by,

Vt R T
  a e2
k T  k T 
Three possible methods of speed control:
Field flux
Armature voltage Vt
Armature resistance Ra
Introduction Vt R T
  a e2
k T  k T 
Varying Vt

Power Electronic Applications

Vt
kT TL

Vt ↓

Te
Requires variable DC supply
Introduction Vt R T
  a e2
k T  k T 
Varying Vt

Power Electronic Applications

Vt
kT TL

Vt ↓

Te
Requires variable DC supply
Introduction R a Te
Vt  (k T ) 
k T 
Varying Vt

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TL Constant TL

Te
Requires variable DC supply
Introduction R a Te
Vt  (k T ) 
k T 
Vt  (k T )  Ia R a Varying Vt
Vt
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Vt,rated Constant TL

Ia R a
base 
Introduction Vt R T
  a e2
k T  k T 
Varying Ra

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Vt TL
kT

Ra ↑

Te
Simple control
Losses in external resistor
Introduction Vt R T
  a e2
k T  k T 

Varying 
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Vt TL
kT

↓

Te
Not possible for PM motor
Maximum torque capability reduces
Introduction
Armature voltage control : retain maximum torque capability
Field flux control (i.e. flux reduced) : reduce maximum torque capability
For wide range of speed control
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0 to base  armature voltage, above base  field flux reduction

Armature voltage control


Field flux control
Te

Maximum
Torque capability

base 
Introduction
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Te

Maximum
Torque capability

base 
Introduction

P Te Constant torque Constant power


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Pmax

base 

0 to base  armature voltage, above base  field flux reduction

P = EaIa,max = kaIa,max Pmax = EaIa,max = kabaseIa,max


   1/
MODELING OF CONVERTERS AND DC
MOTOR
POWER ELECTRONICS CONVERTERS
Power Electronic Applications

Used to obtain variable armature voltage

• Efficient
Ideal : lossless
• Phase-controlled rectifiers (AC  DC)

• DC-DC switch-mode converters(DC  DC)


Modeling of Converters and DC motor
Phase-controlled rectifier (AC–DC)
ia
Power Electronic Applications


+
3-phase Q1
supply Vt Q2
Q3 Q4 T

Modeling of Converters and DC motor

Phase-controlled rectifier
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+
3-phase
supply 3-phase
Vt supply

Q2 Q1

Q3 Q4 T
Modeling of Converters and DC motor

Phase-controlled rectifier
R1
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F1

3-phase
supply
+ Va -
R2 F2

Q2 Q1

Q3 Q4 T
Modeling of Converters and DC motor

Phase-controlled rectifier (continuous current)


• Firing circuit –firing angle control
Power Electronic Applications

 Establish relation between vc and Vt

iref + current vc firing  controlled Vt


- controller circuit rectifier

Modeling of Converters and DC motor

Phase-controlled rectifier (continuous current)


• Firing angle control linear firing angle control
Power Electronic Applications

vt v vc
 c  180
180  vt

2Vm v 
Va  cos c 180 
  vt 
Cosine-wave crossing control

v c  v s cos 

2Vm v c
Va 
 vs
Modeling of Converters and DC motor

Phase-controlled rectifier (continuous current)


•Steady state: linear gain amplifier
Power Electronic Applications

•Cosine wave–crossing method


•Transient: sampler with zero order hold
converter

T
GH(s)

T – 10 ms for 1-phase 50 Hz system


– 3.33 ms for 3-phase 50 Hz system
Modeling of Converters and DC motor
Phase-controlled rectifier (continuous current)
400

200
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0
Output
-200 voltage
-400
0.3 0.31 0.32 0.33 0.34 0.35 0.36
Control
Td signal
10

5
Cosine-wave
0 crossing
-5

-10
0.3 0.31 0.32 0.33 0.34 0.35 0.36

Td – Delay in average output voltage generation


0 – 10 ms for 50 Hz single phase system
Modeling of Converters and DC motor

Phase-controlled rectifier (continuous current)


Power Electronic Applications

• Model simplified to linear gain if bandwidth (e.g.


current loop) much lower than sampling
frequency
 Low bandwidth – limited applications

• Low frequency voltage ripple  high current


ripple  undesirable
Modeling of Converters and DC motor

Switch–mode converters
Power Electronic Applications


T1

+ Q2 Q1

Vt Q3 Q4 T
-
Modeling of Converters and DC motor
Switch–mode converters
Power Electronic Applications

T1 Q1
Q2
D1
Q3 Q4 T
+
T2 Vt
D2 - Q1  T1 and D2

Q2  D1 and T2
Modeling of Converters and DC motor

Switch–mode converters
Power Electronic Applications

D1 D3 Q2 Q1
T1 T3
+ Vt -
Q3 Q4 T

T4 D2 T2
D4
Modeling of Converters and DC motor

Switch–mode converters
Power Electronic Applications

• Switching at high frequency


 Reduces current ripple
 Increases control bandwidth

• Suitable for high performance applications


Modeling of Converters and DC motor
Switch–mode converters - modeling
Power Electronic Applications

+
Vdc
Vdc

vtri

q
vc
1 when vc > vtri, upper switch ON
q
0 when vc < vtri, lower switch ON
Modeling of Converters and DC motor

Switch–mode converters – averaged model


Power Electronic Applications

Ttri

vc

1 t  Ttri t on

d
d qdt 
Ttri t Ttri

1 dTtri
Vdc
Vt Vt 
Ttri  0
Vdc dt  dVdc
Modeling of Converters and DC motor

Switch–mode converters – averaged model


d
1
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0.5

0
vc
-Vtri,p Vtri,p

vc
d  0.5 
2Vtri,p

Vdc
Vt  0.5Vdc  vc
2Vtri,p
Modeling of Converters and DC motor

Switch–mode converters – small signal model


Power Electronic Applications

Vdc
Vt ( s)  v c ( s) 2-quadrant converter
2Vtri,p

Vdc
Vt ( s)  v c ( s) 4-quadrant converter
Vtri,p
Modeling of Converters and DC motor
DC motor – separately excited or permanent magnet
di a d m
v t  ia R a  L a  ea Te  Tl  J
Power Electronic Applications

dt dt

T e = k t ia ee = kt 
Extract the dc and ac components by introducing small perturbations
in Vt, ia, ea, Te, TL and m
ac components dc components
~
~ ~ d ia ~ Vt  Ia R a  E a
v t  ia R a  L a  ea
dt
~ ~
Te  k E ( ia ) Te  k E I a
~ ~)
e e  k E ( Ee  k E

~ ~ ~)
d(
~
Te  TL  B  J Te  TL  B()
dt
Modeling of Converters and DC motor

DC motor – small signal model


Power Electronic Applications

Perform Laplace Transformation on ac components


~
~ d i
v t  ia R a  L a a  ~
~ ea Vt(s) = Ia(s)Ra + LasIa + Ea(s)
dt

~ ~ Te(s) = kEIa(s)
Te  k E ( ia )

~ ~)
e e  k E ( Ea(s) = kE(s)

~
~ ~ ~  J d()
Te  TL  B
dt
Te(s) = TL(s) + B(s) + sJ(s)
Modeling of Converters and DC motor

DC motor – small signal model


Power Electronic Applications

Tl (s )
Ia (s ) -
Va (s ) 1 Te (s ) 1 (s )
kT
+ Ra  sL a + B  sJ
-

kE
CLOSED-LOOP SPEED CONTROL
Cascade control structure
position speed torque
Power Electronic Applications

controller controller controller converter

* + * + T* +
Motor

- - -

tacho
kT

1/s

• The control variable of inner loop (e.g. torque) can be limited by


limiting its reference value
• It is flexible – outer loop can be readily added or removed
depending on the control requirements
CLOSED-LOOP SPEED CONTROL

Design procedure in cascade control structure


Power Electronic Applications

• Inner loop (current or torque loop) the fastest – largest


bandwidth
• The outer most loop (position loop) the slowest –
smallest bandwidth

• Design starts from torque loop proceed towards outer


loops
CLOSED-LOOP SPEED CONTROL

Closed-loop speed control – an example


Power Electronic Applications

OBJECTIVES:
• Fast response – large bandwidth
• Minimum overshoot
good phase margin (>65o) BODE PLOTS
• Zero steady state error – very large DC gain
METHOD
• Obtain linear small signal model

• Design controllers based on linear small signal model

• Perform large signal simulation for controllers verification


CLOSED-LOOP SPEED CONTROL

Closed-loop speed control – an example


Permanent magnet motor’s parameters
Power Electronic Applications

Ra = 2  La = 5.2 mH

B = 1 x10–4 kg.m2/sec J = 152 x 10–6 kg.m2

ke = 0.1 V/(rad/s) kt = 0.1 Nm/A

Vd = 60 V Vtri = 5 V

fs = 33 kHz

• PI controllers • Switching signals from comparison of


vc and triangular waveform
CLOSED-LOOP SPEED CONTROL
Torque controller design q
vtri
Torque
controller +
Power Electronic Applications

Tc +
Vdc

q kt

DC motor
Tl (s )
Converter
Te (s ) Torque Vdc Va (s ) 1 Ia (s ) Te (s ) -
1 (s )
kT
+ controller + R a  sL a + B  sJ
Vtri,peak
- -

kE
CLOSED-LOOP SPEED CONTROL

Torque controller design


Open-loop gain Bode Diagram
From: Input Point To: Output Point
150
Power Electronic Applications

100 kpT= 90
Magnitude (dB)

compensated
50
kiT= 18000
0

-50
90

45
Phase (deg)

-45
compensated

-90
-2 -1 0 1 2 3 4 5
10 10 10 10 10 10 10 10
Frequency (rad/sec)
CLOSED-LOOP SPEED CONTROL

Speed controller design


Power Electronic Applications

Assume torque loop unity gain for speed bandwidth << Torque bandwidth

* + Speed T* T
1 1 
controller B  sJ

Torque loop
CLOSED-LOOP SPEED CONTROL

Speed controller
Open-loop gain Bode Diagram
From: Input Point To: Output Point
150
Power Electronic Applications

100
kps= 0.2
Magnitude (dB)

50
compensated
kis= 0.14
0

-50
0

-45
Phase (deg)

-90

-135
compensated
-180
-2 -1 0 1 2 3 4
10 10 10 10 10 10 10
Frequency (Hz)
CLOSED-LOOP SPEED CONTROL

Large Signal Simulation results


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Speed 0

-20

-40
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45

Torque 0

-1

-2
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
CLOSED-LOOP SPEED CONTROL – DESIGN EXAMPLE

SUMMARY
Speed control by: armature voltage (0 b) and field flux (b)
Power Electronic Applications

Power electronics converters – to obtain variable armature voltage


Phase controlled rectifier – small bandwidth – large ripple
Switch-mode DC-DC converter – large bandwidth – small ripple

Controller design based on linear small signal model


Power converters - averaged model
DC motor – separately excited or permanent magnet

Closed-loop speed control design based on Bode plots


Verify with large signal simulation
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540,42’
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DC to AC Conversion
(INVERTER)
Power Electronic Applications

• General concept
• Single-phase inverter
• Harmonics
• Modulation
• Three-phase inverter

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DC to AC Converter (Inverter)
• DEFINITION: Converts DC to AC power by switching the DC input voltage (or
current) in a pre-determined sequence so as to generate AC
Power Electronic Applications

voltage (or current) output.

• TYPICAL APPLICATIONS:
– Un-interruptible power supply (UPS), Industrial (induction motor) drives,
Traction, HVDC

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Simple square-wave inverter (1)
• To illustrate the concept of AC waveform generation
Power Electronic Applications

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AC Waveform Generation

132
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AC
W
ave
for
m
s

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Harmonics Filtering
• Output of the inverter is “chopped AC
Power Electronic Applications

voltage with zero DC component”. It


contain harmonics.
• An LC section low-pass filter is
normally fitted at the inverter output to
reduce the high frequency harmonics.
• In some applications such as UPS, “high
purity” sine wave output is required. Good
filtering is a must.
• In some applications such as AC motor
drive, filtering is not required.

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Variable Voltage Variable Frequency Capability
Power Electronic Applications

• Output voltage frequency can be varied by


“period” of the square-wave pulse.
• Output voltage amplitude can be varied by
varying the “magnitude” of the DC input
voltage.
• Very useful: e.g. variable speed induction
motor
drive

135
Output voltage harmonics/distortion

• Harmonics cause distortion on the output voltage.


Power Electronic Applications

• Lower order harmonics (3rd, 5th etc) are very difficult to filter, due to the filter
size and high filter order. They can cause serious voltage distortion.
• Why need to consider harmonics?
– Sinusoidal waveform quality must match TNB supply.
– “Power Quality” issue.
– Harmonics may cause degradation of equipment. Equipment need to be “de-
rated”.
• Total Harmonic Distortion (THD) is a measure to determine the “quality” of a
given waveform.

136
Total Harmonics Distortion (THD)
Power Electronic Applications

137
Fourier Series
• Study of harmonics requires
understanding of wave shapes.
Power Electronic Applications

Fourier Series is a tool to


analyse wave shapes.

138
Harmonics of square-wave (1)
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139
Harmonics of square wave (2)
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140
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• Spectra (harmonics) characteristics:


– Harmonic decreases with a factor of (1/n).
– Even harmonics are absent
– Nearest harmonics is the 3rd. If fundamental is
50Hz, then nearest harmonic is 150Hz.
– Due to the small separation between the
fundamental an harmonics, output low-pass
filter design can be very difficult.

141
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Quasi-square wave (QSW)

142
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Harmonics control

143
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144
Half-bridge inverter (1)
• Also known as the “inverter leg”.
• Basic building block for full bridge,
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three phase and higher order


inverters.
• G is the “centre point”.
• Both capacitors have the same
value. Thus the DC link is equally
“spilt” into two.
• The top and bottom switch has to be
“complementary”, i.e. If the top switch
is closed (on), the bottom must be off,
and vice-versa.

145
Shoot through fault and “Dead-time”
Power Electronic Applications

• In practical, a dead time as shown


below is required to avoid “shoot-
through” faults, i.e. short circuit across
the DC rail.
• Dead time creates “low frequency
envelope”. Low frequency harmonics
emerged.
• This is the main source of distortion for
high-quality sine wave inverter.

146
Single-phase, full-bridge (1)
• Full bridge (single phase) is built from two halfbridge leg.
• The switching in the second leg is “delayed by 180 degrees” from the first
leg.
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147
Three-phase inverter
• Each leg (Red, Yellow, Blue) is delayed by 120 degrees.
• A three-phase inverter with star connected load is shown below
Power Electronic Applications

148
Three phase inverter waveforms
Power Electronic Applications

149
Pulse Width Modulation (PWM)

• Triangulation method (Natural sampling)


Power Electronic Applications

– Amplitudes of the triangular wave


(carrier) and sine wave (modulating) are
compared to obtain PWM waveform.
Simple analogue comparator can be used.
– Basically an analogue method. Its digital
version, known as REGULAR sampling is
widely used in industry.

150
PWM types
• Natural (sinusoidal) sampling (as shown on previous slide)
– Problems with analogue circuitry, e.g. Drift, sensitivity etc.
Power Electronic Applications

• Regular sampling
– simplified version of natural sampling that results in
simple digital implementation

• Optimised PWM
– PWM waveform are constructed based on
certain performance criteria, e.g. THD.
• Harmonic elimination/minimisation PWM
– PWM waveforms are constructed to eliminate some undesirable harmonics from
the output waveform spectra.
– Highly mathematical in nature

151
Pulse Width Modulation Techniques
for Voltage-Fed Inverters
Power Electronic Applications

I. Voltage Source Inverter (VSI)


A. Six-Step VSI
B. Pulse-Width Modulated VSI

II. PWM Methods


A. Sine PWM
B. Hysteresis (Bang-bang)
C. Space Vector PWM

152
I. Voltage Source Inverter (VSI)
A. Six-Step VSI (1)
 Six-Step three-phase Voltage Source Inverter
Power Electronic Applications

Three-phase voltage source inverter.

153
I. Voltage Source Inverter (VSI)
A. Six-Step VSI (2)
 Gating signals, switching sequence and line to negative voltages
Power Electronic Applications

Waveforms of gating signals, switching sequence, line to negative voltages


for six-step voltage source inverter.

154
I. Voltage Source Inverter (VSI)
A. Six-Step VSI (3)
 Switching Sequence:
561 (V1)  612 (V2)  123 (V3)  234 (V4)  345 (V5)  456 (V6)  561 (V1)
Power Electronic Applications

Six inverter voltage vectors for six-step voltage source inverter.

155
I. Voltage Source Inverter (VSI)
A. Six-Step VSI (4)
 Line to line voltages (Vab, Vbc, Vca) and line to neutral voltages (Van, Vbn, Vcn)
 Line to line voltages
Power Electronic Applications

 Vab = VaN - VbN

 Vbc = VbN - VcN

 Vca = VcN - VaN

 Phase voltages

 Van = 2/3VaN - 1/3VbN - 1/3VcN

 Vbn = -1/3VaN + 2/3VbN - 1/3VcN

 Vcn = -1/3VaN - 1/3VbN + 2/3VcN

Waveforms of line to neutral (phase) voltages and line to line voltages


for six-step voltage source inverter.

156
I. Voltage Source Inverter (VSI)
A. Six-Step VSI (5)
 Amplitude of line to line voltages (Vab, Vbc, Vca)
Power Electronic Applications

 Fundamental Frequency Component (Vab)1

3 4 Vdc 6
(Vab )1 (rms)   Vdc  0.78Vdc
2  2 

 Harmonic Frequency Components (Vab)h : amplitudes of harmonics decrease


inversely proportional to their harmonic order

0.78
(Vab )h (rms)  Vdc
h

where, h  6n  1 (n  1, 2, 3,.....)

157
I. Voltage Source Inverter (VSI)
A. Six-Step VSI (6)
Power Electronic Applications

 Characteristics of Six-step VSI

 It is called “six-step inverter” because of the presence of six “steps”


in the line to neutral (phase) voltage waveform

 Harmonics of order three and multiples of three are absent from


both the line to line and the line to neutral voltages
and consequently absent from the currents

 Output amplitude in a three-phase inverter can be controlled

by only change of DC-link voltage (V dc)

158
I. Voltage Source Inverter (VSI)
B. Pulse-Width Modulated VSI (1)
Power Electronic Applications

 Objective of PWM

 Control of inverter output voltage

 Reduction of harmonics

 Disadvantages of PWM
 Increase of switching losses due to high PWM frequency

 Reduction of available voltage

 EMI problems due to high-order harmonics

159
I. Voltage Source Inverter (VSI)
B. Pulse-Width Modulated VSI (2)
 Pulse-Width Modulation (PWM)
Power Electronic Applications

Pulse-width modulation.

160
I. Voltage Source Inverter (VSI)
B. Pulse-Width Modulated VSI (3)
 Inverter output voltage
Power Electronic Applications

 When vcontrol > vtri, VA0 = Vdc/2

 When vcontrol < vtri, VA0 = -Vdc/2

 Control of inverter output voltage

 PWM frequency is the same as the frequency of v tri

 Amplitude is controlled by the peak value of v control

 Fundamental frequency is controlled by the frequency of v control


 Modulation Index (m)
vcontrol peak of (V A0 )1
m   ,
vtri Vdc / 2
where, (VA0 )1 : fundamental frequecny component of VA0

161
Karadeniz Technical University

II. PWM METHODS


A. Sine PWM (1)
ELECTRİC DRİVE SYSTEMS AND MATLAB

 Three-phase inverter
APPLICATIONS

Three-phase Sine PWM inverter.

Prof. Dr. H. İbrahim OKUMUŞ 162


E-mail : okumus@ktu.edu.tr
Karadeniz Technical University

II. PWM METHODS


A. Sine PWM (2)
 Three-phase sine PWM waveforms
ELECTRİC DRİVE SYSTEMS AND MATLAB

vtri vcont_A vcont_B vcont_C


 Frequency of vtri and vcontrol

 Frequency of vtri = fs

V A0
 Frequency of vcontrol = f1
APPLICATIONS

VB0
where, fs = PWM frequency
f1 = Fundamental frequency

VC0
 Inverter output voltage

V AB
 When vcontrol > vtri, VA0 = Vdc/2

 When vcontrol < vtri, VA0 = -Vdc/2 VBC


V CA

where, VAB = VA0 – VB0


t

VBC = VB0 – VC0


VCA = VC0 – VA0 Waveforms of three-phase sine PWM inverter.

Prof. Dr. H. İbrahim OKUMUŞ E-mail : okumus@ktu.edu.tr 163


Karadeniz Technical University

II. PWM METHODS


A. Sine PWM (3)
ELECTRİC DRİVE SYSTEMS AND MATLAB

 Amplitude modulation ratio (ma)


peak amplitude of vcontrol peak value of (VA0 )1
 ma   ,
amplitude of vtri Vdc / 2
APPLICATIONS

where, (VA0 )1 : fundamental frequecny component of VA0

 Frequency modulation ratio (mf)


fs
mf  , where, fs  PWM frequency and f1  fundamental frequency
f1

 mf should be an odd integer


 if mf is not an integer, there may exist sunhamonics at output voltage
 if mf is not odd, DC component may exist and even harmonics are present at output voltage
 mf should be a multiple of 3 for three-phase PWM inverter
 An odd multiple of 3 and even harmonics are suppressed

Prof. Dr. H. İbrahim OKUMUŞ 164


E-mail : okumus@ktu.edu.tr
Karadeniz Technical University

II. PWM METHODS


B. Hysteresis (Bang-bang) PWM (1)
ELECTRİC DRİVE SYSTEMS AND MATLAB

 Three-phase inverter for hysteresis Current Control


APPLICATIONS

Three-phase inverter for hysteresis current control.

Prof. Dr. H. İbrahim OKUMUŞ 165


E-mail : okumus@ktu.edu.tr
II. PWM METHODS
B. Hysteresis (Bang-bang) PWM (2)
Power Electronic Applications

 Hysteresis Current Controller

Hysteresis current controller at Phase “a”.

166
II. PWM METHODS
B. Hysteresis (Bang-bang) PWM (3)
 Characteristics of hysteresis Current Control
Power Electronic Applications

 Advantages

 Excellent dynamic response

 Low cost and easy implementation

 Drawbacks
 Large current ripple in steady-state

 Variation of switching frequency

 No intercommunication between each hysterisis controller of three phases


and hence no strategy to generate zero-voltage vectors.
As a result, the switching frequency increases at lower modulation index and
the signal will leave the hysteresis band whenever the zero vector is turned on.
 The modulation process generates subharmonic components

167
II. PWM METHODS
C. Space Vector PWM (1)
 Output voltages of three-phase inverter (1)
Power Electronic Applications

Three-phase power inverter.

where, upper transistors: S1, S3, S5


lower transistors: S4, S6, S2
switching variable vector: a, b, c

168
II. PWM METHODS
C. Space Vector PWM (2)
 Output voltages of three-phase inverter (2)
Power Electronic Applications

 S1 through S6 are the six power transistors that shape the ouput voltage
 When an upper switch is turned on (i.e., a, b or c is “1”), the corresponding lower
switch is turned off (i.e., a', b' or c' is “0”)
 Eight possible combinations of on and off patterns for the three upper transistors (S 1, S3, S5)
 Line to line voltage vector [Vab Vbc Vca]t
Vab  1  1 0 a 
    
Vbc   Vdc 0 1  1 b  , where switching variable vector [a b c]t
Vca   1 0 1 c 

 Line to neutral (phase) voltage vector [Van Vbn Vcn]t

Van  2  1  1 a 
  1   
V
  3
bn  Vdc   1 2  1 b 
Vcn   1  1 2 c 

169
II. PWM METHODS
C. Space Vector PWM (3)
 Output voltages of three-phase inverter (3)
Power Electronic Applications

 The eight inverter voltage vectors (V0 to V7)

170
II. PWM METHODS
C. Space Vector PWM (4)
 Output voltages of three-phase inverter (4)
Power Electronic Applications

 The eight combinations, phase voltages and output line to line voltages

171
II. PWM METHODS
C. Space Vector PWM (5)
 Principle of Space Vector PWM
Power Electronic Applications

 Treats the sinusoidal voltage as a constant amplitude vector rotating


at constant frequency

 This PWM technique approximates the reference voltage V ref by a combination


of the eight switching patterns (V0 to V7)

 Coordinate Transformation (abc reference frame to the stationary d-q frame)


: A three-phase voltage vector is transformed into a vector in the stationary d-q
coordinate
frame which represents
The vectors the spatial
(V1 to V6) divide vectorinto
the plane sumsix
of the three-phase
sectors voltage 60 degrees)
(each sector:
 Vref is generated by two adjacent non-zero vectors and two zero vectors

172
Karadeniz Technical University

II. PWM METHODS


C. Space Vector PWM (6)
ELECTRİC DRİVE SYSTEMS AND MATLAB

 Basic switching vectors and Sectors

 6 active vectors (V1,V2, V3, V4, V5, V6)


APPLICATIONS

 Axes of a hexagonal
 DC link voltage is supplied to the load
 Each sector (1 to 6): 60 degrees

 2 zero vectors (V0, V7)

 At origin
 No voltage is supplied to the load
Basic switching vectors and sectors.

Prof. Dr. H. İbrahim OKUMUŞ 173


E-mail : okumus@ktu.edu.tr
II. PWM METHODS
C. Space Vector PWM (7)
 Comparison of Sine PWM and Space Vector PWM (1)
Power Electronic Applications

Locus comparison of maximum linear control voltage


in Sine PWM and SV PWM.

174
II. PWM METHODS
C. Space Vector PWM (8)
Power Electronic Applications

 Comparison of Sine PWM and Space Vector PWM (2)


 Space Vector PWM generates less harmonic distortion
in the output voltage or currents in comparison with sine PWM

 Space Vector PWM provides more efficient use of supply voltage


in comparison with sine PWM

 Sine PWM
: Locus of the reference vector is the inside of a circle with radius of 1/2 V dc

 Space Vector PWM


: Locus of the reference vector is the inside of a circle with radius of 1/3 Vdc

 Voltage Utilization: Space Vector PWM = 2/3 times of Sine PWM

175
II. PWM METHODS
C. Space Vector PWM (9)
Power Electronic Applications

 Realization of Space Vector PWM

 Step 1. Determine Vd, Vq, Vref, and angle ()

 Step 2. Determine time duration T1, T2, T0

 Step 3. Determine the switching time of each transistor (S 1 to S6)

176
II. PWM METHODS
C. Space Vector PWM (10)
 Step 1. Determine Vd, Vq, Vref, and angle ()
Power Electronic Applications

Vd  Van  Vbn  cos60  Vcn  cos60


1 1
 Coordinate transformation  Van  Vbn  Vcn
2 2
: abc to dq
Vq  0  Vbn  cos30  Vcn  cos30
3 3
 Van  Vbn  Vcn
2 2

 1 1 
1   Van 
Vd  2 2 2   
   Vbn 
Vq  3 3 3 
0   Vcn 
 2 2 

V ref  Vd 2  Vq 2
Vq
α  tan 1 ( )  ωs t  2ππs t
Vd
(where, f s  fundamental frequency)
Voltage Space Vector and its components in (d, q).

177
II. PWM METHODS
C. Space Vector PWM (11)
Power Electronic Applications

 Step 2. Determine time duration T1, T2, T0 (1)

Reference vector as a combination of adjacent vectors at sector 1.

178
II. PWM METHODS
C. Space Vector PWM (12)

 Step 2. Determine time duration T1, T2, T0 (2)


Power Electronic Applications

 Switching time duration at Sector 1

Tz T1 T1  T2 Tz
sin ( / 3   )
 V   V dt   V dt   V
0
ref
0
1
T1
2
T1  T2
0
 T1  Tz  a 
sin ( / 3)
sin ( )
 T2  Tz  a 
 Tz  V ref  (T1  V1  T2  V 2 ) sin ( / 3)
cos (α ) 2 1  2 cos (π / 3)  
 Tz  V ref    T   V   T   V   1 V ref 
 1 dc   2 dc    T0  Tz  (T1  T2 ),  where, Tz  and a  
sin (α )  3 0  3 sin (π / 3)   2

fs Vdc 
(where, 0  α  60)  3 

179
II. PWM METHODS
C. Space Vector PWM (13)
 Step 2. Determine time duration T1, T2, T0 (3)
Power Electronic Applications

 Switching time duration at any Sector

3  Tz  V ref   n 1 
 T1   sin       
Vdc  3 3 
3  Tz  V ref  n 
  sin    
Vdc  3 
3  Tz  V ref  n n 
  sin  cos   cos  sin  
Vdc  3 3 

3  Tz  V ref   n 1 
 T2   sin     
Vdc   3 
3  Tz V ref  n 1 n 1 
   cos   sin   sin   cos 
Vdc  3 3 

 where, n  1 through 6 (that is, Sector1 to 6) 


 T0  Tz  T1  T2 ,  
 0  α  60 

180
II. PWM METHODS
C. Space Vector PWM (14)
Power Electronic Applications

 Step 3. Determine the switching time of each transistor (S1 to S6) (1)

(a) Sector 1. (b) Sector 2.


Space Vector PWM switching patterns at each sector.

181
II. PWM METHODS
C. Space Vector PWM (15)
 Step 3. Determine the switching time of each transistor (S1 to S6) (2)
Power Electronic Applications

(c) Sector 3. (d) Sector 4.

Space Vector PWM switching patterns at each sector.

182
II. PWM METHODS
C. Space Vector PWM (16)
Power Electronic Applications

 Step 3. Determine the switching time of each transistor (S1 to S6) (3)

(e) Sector 5. (f) Sector 6.


Space Vector PWM switching patterns at each sector.

183
II. PWM METHODS
C. Space Vector PWM (17)
 Step 3. Determine the switching time of each transistor (S1 to S6) (4)
Power Electronic Applications

Table 1. Switching Time Table at Each Sector

184
III. REFERENCES
[1] N. Mohan, W. P. Robbin, and T. Undeland, Power Electronics: Converters,
Power Electronic Applications

Applications, and Design, 2nd ed. New York: Wiley, 1995.

[2] B. K. Bose, Power Electronics and Variable Frequency Drives:Technology


and Applications. IEEE Press, 1997.

[3] H.W. van der Broeck, H.-C. Skudelny, and G.V. Stanke, “Analysis and
realization of a pulsewidth modulator based on voltage space vectors,”
IEEE Transactions on Industry Applications, vol.24, pp. 142-150, 1988.

185
Power Electronic Applications

• Space-vector modulation (SVM)


– A simple technique based on volt-second that is normally
used with three-phase inverter motordrive

186
Power Electronic Applications

Modulation Index, Ratio

187
Power Electronic Applications

Modulation Index, Ratio

188
Power Electronic Applications

Regular sampling

189
ELECTRIC DRIVES
Power Electronic Applications

INDUCTION MOTOR
Scalar Control
(squirrel cage)
Scalar control of induction machine:

Control of induction machine based on steady-state


Power Electronic Applications

model (per phase SS equivalent circuit):


Is Lls Llr’ Ir’
Rs

+
+
Lm Rr’/s
Vs
Eag

Im –
Scalar control of induction machine

Te

Pull out
Power Electronic Applications

Torque Intersection point


(Tmax) Te (Te=TL) determines the
steady –state speed

TL
Trated

r
sm  
s rated rotor s
Scalar control of induction machine

Given a load T– characteristic, the steady-state speed


can be changed by altering the T– of the motor:
Power Electronic Applications

Pole changing Variable voltage (amplitude),


Synchronous speed change with variable frequency
no. of poles Using power electronics converter
Discrete step change in speed Operated at low slip frequency

Variable voltage (amplitude),


frequency fixed
E.g. using transformer or triac
Slip becomes high as voltage
reduced – low efficiency
Variable voltage, fixed frequency

600
e.g. 3–phase squirrel cage IM
Power Electronic Applications

V = 460 V Rs= 0.25 


500
Rr=0.2  Lr = Ls = 0.5/(2*pi*50)
400 Lm=30/(2*pi*50)
f = 50Hz p=4
Torque

300

200
Lower speed  slip higher
100
Low efficiency at low speed
0
0 20 40 60 80 100 120 140 160
w (rad/s)
Variable voltage, variable frequency
Constant V/f
Power Electronic Applications

Approximates constant air-gap flux when Eag is large

Eag = k f ag

E ag V
ag = constant  
f f
Speed is adjusted by varying f - maintaining V/f constant to avoid flux
saturation
Variable voltage, variable frequency
Constant V/f - assuming constant airgap flux
900
Power Electronic Applications

800

50Hz
700

30Hz
600

500
Torque

10Hz
400

300

200

100

0
0 20 40 60 80 100 120 140 160
Variable voltage, variable frequency
Constant V/f

Vs
Power Electronic Applications

Vrated

frated f
Variable voltage, variable frequeny
Constant V/f – open-loop
Power Electronic Applications

Rectifier
3-phase VSI
supply
C IM

f
Ramp Pulse
+ V Width
s*
Modulator

rate limiter is needed to ensure the slip


change within allowable range (e.g. rated
value)
Variable voltage, variable frequeny

Constant V/f – open-loop


Simulation example: 415V, 50Hz, 4 pole, Rs = 0.25, Rr = 0.2,
Power Electronic Applications

Lr=Ls= 0.0971 H, Lm = 0.0955, J = 0.046 kgm2 , Load: k2

is
In1 Out1
To Workspace2
Subsystem
isd
Va
isq
Out1
ird
speed
Signal 1 In1 Out2 Vb
Vd
Scope
Rate Limiter irq
Signal Builder Out3
Vq
Vc
Constant V/Hz Te

Induction Machine speed

torque To Workspace1

To Workspace

Scope1
Variable voltage, variable frequeny
Constant V/f – open-loop
Simulation example: 415V, 50Hz, 4 pole, Rs = 0.25, Rr = 0.2,
Lr=Ls= 0.0971 H, Lm = 0.0955, J = 0.046 kgm2 , Load: k2
Power Electronic Applications

constant_vhz_withoutBoost/Signal Builder : Group 1

Signal 1
50

40

30

20

10

0 0.5 1 1.5 2 2.5 3 3.5


Time (sec)
Variable voltage, variable frequeny
Constant V/f – open-loop
Simulation example: 415V, 50Hz, 4 pole, Rs = 0.25, Rr = 0.2,
Lr=Ls= 0.0971 H, Lm = 0.0955, J = 0.046 kgm2 , Load: k2
Power Electronic Applications

450

400

350

300

250

200

150

100

50

-50
0 20 40 60 80 100 120 140 160
Variable voltage, variable frequeny
Constant V/f – open-loop
Simulation example: 415V, 50Hz, 4 pole, Rs = 0.25, Rr = 0.2,
Lr=Ls= 0.0971 H, Lm = 0.0955, J = 0.046 kgm2 , Load: k2
Power Electronic Applications

With almost no rate limiter


500

200

150
400
100

50

300 0

-50
0 0.5 1 1.5

200 600

400

100 200

0 -200
0 0.5 1 1.5

-100
0 20 40 60 80 100 120 140 160 180 200
Variable voltage, variable frequeny
Constant V/f – open-loop
Simulation example: 415V, 50Hz, 4 pole, Rs = 0.25, Rr = 0.2,
Lr=Ls= 0.0971 H, Lm = 0.0955, J = 0.046 kgm2 , Load: k2
Power Electronic Applications

With 628 rad/s2


450

400 200

350 150

100
300
50
250
0

200 -50
0 0.5 1 1.5

150
600
100
400
50
200
0
0
-50
-20 0 20 40 60 80 100 120 140 160 -200
0 0.5 1 1.5
1
Variable voltage, variable frequency
Constant V/f
Power Electronic Applications

Problems with open-loop constant V/f

At low speed, voltage drop across stator impedance is significant compared to


airgap voltage - poor torque capability at low speed

Solution:
Boost voltage at low speed
Maintain Im constant – constant ag
Variable voltage, variable frequeny
Constant V/f
500

450
Power Electronic Applications

400

350

300

250

200

150

100

50

0
0 20 40 60 80 100 120 140 160 180

• Torque deteriorate at low frequency – hence compensation commonly


performed at low frequency
• In order to truly compensate need to measure stator current – seldom
performed
Variable voltage, variable frequeny
Constant V/f
500

450
Power Electronic Applications

400
With voltage
350
boost of Irated*Rs
300

250

200

150

100

50

0
0 20 40 60 80 100 120 140 160 180

• Torque deteriorate at low frequency – hence compensation commonly


performed at low frequency
• In order to truly compensate need to measure stator current – seldom
performed
Variable voltage, variable frequeny
Constant V/f
with voltage boost at low frequency
Power Electronic Applications

Vrated

Linear offset

Non-linear offset – varies with Is


Boost
frated
Karadeniz Technical University

2
Variable voltage, variable frequeny
Constant V/f

Problems with open-loop constant V/f


ELECTRİC DRİVE SYSTEMS AND MATLAB

Poor speed regulation


APPLICATIONS

Solution:
Compesate slip
Closed-loop control

Prof. Dr. H. İbrahim OKUMUŞ E-mail : okumus@ktu.edu.tr


Variable voltage, variable frequeny
Constant V/f – open-loop with slip compensation and voltage boost

Rectifier
3-phase VSI
Power Electronic Applications

supply
C IM

f
Ramp Pulse
s* + + V Width
Modulator
+ +

Slip speed
Vboost
calculator

Vdc Idc
Variable voltage, variable frequeny
Constant V/f – open-loop with slip compensation and voltage boost

How is the slip frequency calculated ?


Power Electronic Applications

Idc
+
INV
Vdc


Pdc= VdcIdc Pmotor,in= Pdc – Pinv,losses

STATOR ROTOR

Pmotor,in
Pair-gap

Stator Copper Stator Core


lossess losses
Variable voltage, variable frequeny
Constant V/f – open-loop with slip compensation and voltage boost

How is the slip frequency calculated ?


Power Electronic Applications

Pair-gapc = Tesyn Te =  Pair-gap/syn

For constant V/f control,

Te Te ,rated slip ,rated


 slip  Te
slip slip, rated Te ,rated
Variable voltage, variable frequeny
Constant V/f – closed-loop with slip regulation
– Modern Power Electronics and AC Drives, BK Bose
Power Electronic Applications

• Require speed encoder


• Increase complexity
Variable voltage, variable frequeny
Constant air-gap flux
A better solution : maintain ag constant. How?
Power Electronic Applications

ag, constant → Eag/f , constant → Im, constant (rated)

Controlled to maintain Im at rated


Is Lls Llr’ Ir ’
Rs

+
Lm +
Vs
Eag Rr’/s

maintain at rated
Im –
Variable voltage, variable frequeny
Constant air-gap flux
900
Power Electronic Applications

800

50Hz
700

30Hz
600

500
Torque

10Hz
400

300

200

100

0
0 20 40 60 80 100 120 140 160
Variable voltage, variable frequeny
Constant air-gap flux
Rr
j L lr 
s
Power Electronic Applications

From per-phase equivalent circuit, Im  Is


R
j (L lr  L m )  r
s

• Current is controlled using current- Rr


j L r 
controlled VSI Is  s Im
 r  R
j  L r  r
• The problem of stator impedance drop is  1  r  s

solved

• Dependent on rotor parameters – jslip Tr  1


Is  Im ,
sensitive to parameter variation  r
jslip 

Tr  1
 1  r 
Variable voltage, variable frequeny
Constant air-gap flux
Power Electronic Applications

3-phase VSI
Rectifier
supply
C IM

Current
controller

+ slip |Is|
* PI
-
+
s
r
+

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