MTSV

Mace Technician Self - Verification (MTSV) Program
Prepared by: Alif & Ishak

Date: 25th July 2022
Mace Instrumentation
Objective
Self inspection training provide to industrial worker gain more knowledge and skill
to make inspection to the product especially for first piece buyoff.
The objective of industrial training is :
1.Provide training to ensure workers can make self inspection by themselves to

perform dimension and cosmetic inspection.
2.Know how to refer drawing and specification.
3.Know how to use and what type of measurement instrument for inspection.
Engineering Drawing
Engineering Drawing
 Engineering drawings are used to communicate design ideas and technical

information to engineers and other professionals throughout the design process.
 An engineering drawing represents a complex three-dimensional object on a

two-dimensional called projection.
 The purpose of an engineering drawing is to clearly and accurately capture

all geometric features of a product or component so that a manufacturer or
engineer can produce the required item.
 Conventionally, datum A is the primary, B is the

secondary, and C is the tertiary datum.
 Technically, perfectly planer surface is theoretical and

can never be achieved in practice.
 Locating imaginary datum principles can give better

understanding for engineering drawing.
JHM HQ OFFICE
*IPO
*D&D
*BUSINESS
DEVELOPMENT
First Angle & Third Angle Projection
 Drawings can be created in Oblique and Isometric as well as 1st and 3rd projection.
 It is usual for engineering drawings to include a series of projections showing different angles of
the item, as well as section, ‘exploded’ views and so on.
 Projections may create two dimensional or three dimensional representations of the item.
Drawing Information
2 Drawing Revision
3 1 1.Product part number

Cosmetic Requirement 2.Description
Specification 3.Material
4.Drawing Projection
5.Drawing draw by and date
6.Tolerance
7. Company Name
4 Additional Process Information

(Coating/Painting)
Drawing Information
1 1.Product part number

2.Description
3.Material
4.Drawing Projection
5.Drawing draw by and date
6.Tolerance
7. Company Name
2 Drawing Revision
3 Cosmetic Requirement
4 Additional Process Information

(Coating/Painting)
Drawing Revision
 The term "Drawing Revision" refers to modifications that are made to a drawing after it has
been signed and issued. The first revision to a drawing takes place after the initial issue of the
drawing is signed and released for bid, construction or production.
 Revision control for manufacturing companies is managed through engineering changes, which
are also known as engineering change orders (ECOs). Revisions are used to manage
pending and released changes to parts, assemblies, software, drawings, and other
documents.
Specification
Specification
Most of the manufacturing processes are manual
Each manual manufacturing steps at has a potential to affect the finished part appearance.
Knowing the difficulties the Specifications of Cosmetics are written based on the process
Cosmetic Specification for Sheet metal parts
Cosmetic Specification for Coated parts
Cosmetic Specification for Printed parts
Cosmetic Specification Machined parts
The Class of Cosmetic surface are graded by how often the surface is viewed by the end user
Class A – Usually viewed
Class B - Seldom viewed
Class C – Not visible
Class D – Structural
The Category of cosmetic surfaces are graded as

Category I External Window (Printed surface/Silk Screen)
Category II External Surface (Which are not critical)
Category III Internal Surface
Time and Distance
Parts shall first be inspected in accordance with Instructions.
On drawings referencing this Specification, surfaces which are not cosmetically

coded shall be considered Code III-C.
Cosmetic Reference Standard
 Parts shall first be inspected in accordance with Instructions.
 On drawings referencing this Specification, surfaces which are not cosmetically

coded shall be considered Code III-C.
 Judgment made by eye is the key to visual inspection, and tools utilizing visual
judgment should be used to make flaw size measurements.
Light Source = 80 - 150 Foot Candles / 861 -1615 Lux
45°±15°
Viewing Angle 45° ±15°

Viewing Distance II-A & II-B = 450mm / 18 inch
Viewing Distance II-C & III-C 600mm / 24 inch
Part Surface
Table 1 : Cosmetic Reference Standard for Sheet Metal Parts

Table 2 : Cosmetic Reference Standard for Machined Metal Surfaces
Table 3 : Cosmetic Reference Standard for Coated Parts

Table 4 : Cosmetic Reference Standard for Printed Information haze
smear
Specks / voids
bleeding
Flow marks
inconsistency
Printed Defect
Haze Blur Bleeding Peel off Voids / specks
Inconsistency line mark smear Flow marks Inconsistency

Scratch
Crack - Separation into the cross-section at folds that meet to produce a closed corner.
Fracture - break or cause to break

Gouges – hit by blunt things Dented – hit by sharp things

Non-uniform coverage / Painting Uneven

Discolouration
Marks
Non uniform coverage

Porosity
Measurement Instrument
Digital Caliper
 A digital caliper is an instrument that measures internal or external dimensions and distances.
 It allows you to take more precise measurements than you could with regular rulers.
 The digital caliper is precision equipment that can be used to measure internal and external
distances accurately.
 Scales are usually used to measure objects up to a few centimetres across and to an accuracy
of +/- 0.02mm.
 If a more precise reading is needed, then a micrometer which the accuracy 0.002mm can be
used.
Types Of Caliper
Digital Caliper
Digital Caliper Parts

Lower Jaws Upper Jaws
Sliding Rod Sliding Bar

Digital Caliper
Digital Caliper Measurement Method
Outside Measurement Step Measurement

For the outside of an object, slide Have the jaws open and place the
the jaws of the tool open, place sliding jaw on the upper step of the
them over the item, and then slide object being measured. After this ,
them closed until they reach the open the caliper until the fixed jaw
object. reaches the lower step.
Inside Measurement Depth Measurement

For the inside of objects or spaces, This is done using the depth blade.
use the small legs on the top of This usually extends out this bottom
the caliper. To do this , slide the or far end when the caliper is open.
caliper closed, place the jaws into To do this press the main bar of the
the area or object being caliper against the top of the hole or
measured, and then side them as gap being measured, and then open
far apart as they can reach. the caliper until the blade reaches the
bottom.
Digital Caliper
 A variety of factors can cause errors when measuring with a
caliper. Major factors include parallax effects, excessive
measuring force. The effect of thickness of the knife-edge jaws
and the clearance between these jaws during measurement of
the diameter of a small hole.
 Although there are also other error factors such as a graduation

accuracy, reference edge straightness. Main scale flatness on
the main blade, and squareness of the jaws, these factors are
included within instrumental error tolerances.
 As the caliper does not have constant force device, you must
measure workpiece with an appropriate even measuring force.
Take extra care when you measure it with the root or tip of the
jaw because a large error could occur in such cases.
Measure edge to hole
 Measure edge to hole is the dimension can’t be accurate 100%.
 This is because touching point at hole and measurement

equipment would be tilt, angle or not straight.
 So during measure edge to hole need to take at least 3 times

and calculate the average.
 Need to calculate the average to get the result.
Average
1 2 3
1
45.97 + 46.05 + 45.94
2
= 137.96 / 3
3 = 45.98 + 4 (half diameter 8)
= 49.98
Height Gauge
Height gauges may be

broadly characterized into
four basic types:
1) Vernier height gauges.
2) Dial height gauges
3) Digital counter height

gauges.
4) Other height gauges unit

Height Gauge
 Height gauges are precision measuring instruments that can be used to determine the height
of an object or workpiece with extremely high precision and accuracy, or to provide marked
locations on the item relative to a reference plane for subsequent use.
 Height gages are normally used on a granite surface plate to measure and/or scribe part
features from a datum plane. Generally a scriber, test indicator, touch probe or CMM-style
probe is used to locate the measured feature. Height gages are an indispensable instrument for
quality control
 A Vernier depth gauge or Vernier height gauge is a precision instrument used to measure the
depth of holes, recesses, slots, and steps within an accuracy of 0.02 mm.
Height Gauge
L - Square
The L-square is a two-piece ruler arranged in an L shape.

L Square
 L Square helps to create accurate 90° angles and straight edges.
 It measures, rules, and squares simultaneously.
 L squares are used to accurately check and mark angles, or to verify the
squareness of straight edges and lines.
 High-quality squares are precision made to form a perfect 90-degree right angle,
against which you can test all manner of edges, planes and corners on a workpiece.
Scale Lupe
 The Peak Zoom Lupe measuring

magnifier, all built into one
precision manufactured optical
instrument.
 It permits the continuous change

in magnification when zooming.
 It able to measure using the built-

in measuring scale.
Scale Lupe
Scale magnifier
Scale Lupe
Attribute Gauge
 Measurement data can be identify as Continuous Data and Attribute Data.
 Continuous Data can be taken as any value where, Attribute Data can be taken
pass/failed
 Continuous Data example:

1.51, 1.52, 1.48, 1.50, 1.52
 Attribute Data example:

GO/NO GO
Pass/Fail
Attribute Gauge
 List of Attribute Gauge:

• Pin Gauge
• Thread Gauge
• Radius Gauge
• Feeler Gauge
 Attribute Gauge is commonly use because of it simple, fast, easy to use.

Pin Gauge
Pin Gauge
 Common tolerance for pin gauge is Class ZZ (± 0.005mm), calibrated every year
periodically
 The acceptance criteria are if the maximum hole size minus pin goes-in but next size
up does not.
 Example;
Nominal for a holes is Ø5.00±0.10, take pin gauge Ø4.90 (for min acceptable) and
Ø5.10 (for max acceptable)
Pin gauge Ø4.90 pass through a holes, while pin gauge Ø5.10 not pass through
Meaning, the holes is accept.
 However, there is three possible result – pass, the hole is undersize or the hole is
oversize
Pin Gauge
Thread Gauge
 Thread gauge has 2 types, ring gauges (for checking
external threads) and plug gauges (for checking internal
threads).
 Usually, thread gauge is use after tapping process
 Common thread using 2 class; 1) 6H for internal thread

and 2) 6g for external thread
 Thread inspection result will have only 2 data; passed or

failed
 Common thread gauge have GO spec and NO GO spec

Thread Gauge
Radius Gauge
 A radius gauge range between 0.5mm to 13.00mm with increment of 0.05mm is

used to visualize the radius/fillet after the bending or profile cut
 The feature is pressed against the gauge to check the “fit”

Radius Gauge
Feeler Gauge
 Feeler gauge can be used to measurement the gap close-by mating part (assemblies
component). This can maximum or minimum gaps.
 Can be use as a reference for the flatness however its not a proper ways to measure
Thank You
Mace Instrumentation Sdn Bhd
www.misb.net.my

MTSV

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MTSV

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Mace Technician Self - Verification (MTSV) Program

Prepared by: Alif & Ishak

The objective of industrial training is :

1.Provide training to ensure workers can make self inspection by themselves to

2.Know how to refer drawing and specification.

 Engineering drawings are used to communicate design ideas and technical

 An engineering drawing represents a complex three-dimensional object on a

 The purpose of an engineering drawing is to clearly and accurately capture

 Conventionally, datum A is the primary, B is the

 Technically, perfectly planer surface is theoretical and

 Locating imaginary datum principles can give better

First Angle & Third Angle Projection

3 1 1.Product part number

4 Additional Process Information

1 1.Product part number

4 Additional Process Information

The Category of cosmetic surfaces are graded as

Time and Distance

Parts shall first be inspected in accordance with Instructions.

On drawings referencing this Specification, surfaces which are not cosmetically

Cosmetic Reference Standard

 Parts shall first be inspected in accordance with Instructions.

 On drawings referencing this Specification, surfaces which are not cosmetically

Light Source = 80 - 150 Foot Candles / 861 -1615 Lux

Viewing Angle 45° ±15°

Table 1 : Cosmetic Reference Standard for Sheet Metal Parts

Table 3 : Cosmetic Reference Standard for Coated Parts

Inconsistency line mark smear Flow marks Inconsistency

Fracture - break or cause to break

Gouges – hit by blunt things Dented – hit by sharp things

Non-uniform coverage / Painting Uneven

Non uniform coverage

Digital Caliper Parts

Sliding Rod Sliding Bar

Outside Measurement Step Measurement

Inside Measurement Depth Measurement

 Although there are also other error factors such as a graduation

 Measure edge to hole is the dimension can’t be accurate 100%.

 This is because touching point at hole and measurement

 So during measure edge to hole need to take at least 3 times

 Need to calculate the average to get the result.

Height gauges may be

1) Vernier height gauges.

2) Dial height gauges

3) Digital counter height

4) Other height gauges unit

The L-square is a two-piece ruler arranged in an L shape.

 L Square helps to create accurate 90° angles and straight edges.

 It measures, rules, and squares simultaneously.

 The Peak Zoom Lupe measuring

 It permits the continuous change

 It able to measure using the built-

 Measurement data can be identify as Continuous Data and Attribute Data.

 Continuous Data example:

 Attribute Data example:

 List of Attribute Gauge:

 Attribute Gauge is commonly use because of it simple, fast, easy to use.

 Usually, thread gauge is use after tapping process

 Common thread using 2 class; 1) 6H for internal thread

 Thread inspection result will have only 2 data; passed or

 Common thread gauge have GO spec and NO GO spec

 A radius gauge range between 0.5mm to 13.00mm with increment of 0.05mm is

 The feature is pressed against the gauge to check the “fit”