DESIGN OF COMPONENTS

GEAR DESIGN

• Geometrical design
 TOOTH PROFILE

• Involute tooth profile – constant pressure angle, resulting smooth motion and
less wear. Better than cycloidal for our project.
• 200 full depth involute system - a stronger tooth, because the tooth is wider
at the base.
 SPECIFICATIONS

• Length of inlet hose, Li = 2.5m • Engine oil density, ρ = 872.5 kg/m3

• Length of outlet hose, Lo = 1m • Volume flow rate per revolution, Q
• Hose diameter, dh = 30mm = 30 Lt/min

• Geometric height, hg = 2m • Reservoir (intake side tank)

pressure, p2 = 1 bar
• Width of the gear teeth, b = 36mm
• Discharge (exit side tank) pressure,
• Number of gear tooth, z = 12 p1 = 2 bar
 GEOMETRIC ANALYSIS

• Q= b×N=×N • d = = 4.6875mm
• D = 45mm • = + a = + 3.75 = 26.25mm
• Pd = = = 0.26667 • = – d = – 4.6875 = 17.8125mm
• a = = 3.75mm • t = 1.5708(a) = 1.5708(3.75) = 5.8905mm
 HEAD CALCULATION
HP = (Z2 – Z1) + () + () + HM + HL

• = = 11.6833m
• Hv = = 0.0255m
• z2 – z1 = 2m
• HL= 0.3016 ()() = 0.91935m

• Hp = 2m + 11.683m + 0.0255m + 0.91935m

= 14.628m
 STRESS ANALYSIS/LEWIS EQUATION
WT =
• P = ρgHpQ = 62.603 w • Load factor Kv =
• Pm = = = 89.43 w
• Wd = = 2.1767 × 25.304N = 55.078N
• T = = 0.569Nm
• Wt = = = 25.304N • influenced by the fillet radius, Kf = 1.5
 AVAILABLE MATERIALS

0.2% C hardened steel AISI 1020 cold rolled steel

= 4325357.7N = 414 Mpa
s.m = = = 76140.6
s.m = = = 78531.4

Aluminum wrought (2024-T4)

= 331 Mpa
0.4%C hot-rolled steel s.m = = = 60875.7
= 365 Mpa
• Even though all are safe to use 0.4%C is
s.m = = = 67128.8 selected cost wise.
 SHAFT DESIGN

• resisting shear forces due to applied torque and due to bending load.
• Wr = Wt = 25.304N = Fb

• M = Ra × L = 0.5569Nm

•= =

•Among Mild steel ( 217), Structural steel (248), 0.2% C hardened steel (427), 0.4% C hot rolled steel
(365), AISI 1020 cold rolled stee (414)and Wrought iron (207) we choose mild steel.
 DESIGN OF PUMP HOUSING

• = 21.304 = () • =

• ΔP = = 6.693MPa • t = = = 3mm

• Internal pressure = p = 1.1 × 6.693MPa

=7.3629MPa