Abnormality Root Cause Analysis

Items Issues PIC Penalty

Problem Before After

Prevention Action Plan

Cause Analysis Short Term Target
Long Term PIC Deadline
(Deadline: 24 hours) (Qty)
 Abnormality Root Cause Analysis
Items Issues PIC Penalty

Production HP Feeder trip Wang M NVW

Problem Before After

2021-01-11 and 2021-01-13 HP Feeder
trip due to hydraulic work pressure
high suddenly Feeder rotor position
32.0mm ,rotor could not turn until pull

e
out rotor from 32.0mm to

l
10.0mm.After pushing rotor from

p
10.0mm to 30.0mm,restart digester
transfer line. After process condition
normal ,adjust rotor position from

m
30.0mm to 32.0mm step by step

S a Prevention Action Plan

Cause Analysis Short Term Target
Long Term PIC Deadline
(Deadline: 24 hours) (Qty)
1. Foreign material go Each time stop machine ,if have 1. March 2021 SD unplug junk trap HP Feeder Zero Wang M 1. Marc 21
into HP Feeder opportunity, clean junk trap ,and dilution line that has been plugged trip 2. Aug 21
2. HP Feeder lifetime push WP team improve avoid 2. Upgrade junk trap dilution pipe, 3. Jan 21
18months,maybe rotor foreign material going into chip March 2021 tie in ,ASD 2021
surface worn out. complete the project.
3. HP Feeder junk trap 3. Training operator implement new
dilution plug cause SOP for adjusting HP Feeder rotor
junk trap inside chip due to HP Feeder lifetime over 12
accumulated, not work mouths