Internship Final

VISVESVARAYA TECHNOLOGICAL UNIVERSITY
JNANA SANGAMA, BELAGAVI-590018
INTERNSHIP / PROFESSIONAL PRACTICE – 18CVI85

REVAMPING OF NEW FACILITY AT BIDADI PLANT
SIR M. VISVESVARAYA INSTITUTE OF TECHNOLOGY
International Airport Road, Hunasamaranahalli, Krishnadevaraya Nagar, Yelahanka, Bengaluru,
Karnataka-562157
DEPARTMENT OF CIVIL ENGINEERING

Academic Year: 2021-2022
KUNDUR CONSTRUCTIONS PVT.LTD
Kundur Park, Jakkur Amruthalli Main Rd, Jakkur Rd,
Bengaluru, Karnataka 560064 PRESENTED BY
GUIDED BY RITHIK M - 1MV18CV030
Mrs. Ramya N RUPESH VARMA - 1MV18CV032
ASSISTANT PROFESSOR RAGHU S - 1MV19CV401
VIJAY P - 1MV19CV404
1
INTERNSHIP / PROFESSIONAL PRACTICE
ABOUT THE COMPANY
 Kundur constructions Pvt. Ltd. was established in the year 2005

 They have successfully completed over 120 projects
 RAVINDU MOTORS PVT. LTD , VARNA COATS PVT.LTD. ,DECATHLON SPORTS
INDIA PVT.LTD,AGADI-SUNRISE-HOSPITAL-PVT-LTD are some of the projects
that they have completed
 Located at G03, Kundur Park, Jakkur Amruthahalli Main Road, Jakkur Rd,
Bangalore, Karnataka 560064
2
Department of civil engineering
ABOUT THE PROJECT
 PROJECT NAME : REVAMPING OF NEW FACILITY AT BIDADI PLANT

 CLIENT : Toyotetsu India Auto Parts PVT. LTD
 CONSULTANT : Cames architects and engineers
 CONTRACTOR : Kundur Constructions Pvt. Ltd
 PROJECT AREA : 23,400 sq.m
 PROJECT COST : 16.16 crores
3
ABOUT THE PLAN
 The project includes building a High tension panel room(HT Panel Room), Utility
block, Rain water harvesting system, sump room, dining area and altering an
existing structure.
 A total of 4 contractors were working on this project
 KCPL
 FABTON
 PPPL
 UTILITY CONTRACTORS
Where FABTON are subcontractors of KCPL
 Weekly meetings from TTID would take place where they used to set targets
4
5
WEEK-1
6
7
SAFETY MEASURES TAKEN AT THE SITE

 Safety was given a lot of importance.
 A pair of safety shoes, jackets and helmets were given.
 Workers at the site were educated about the safety.
 Safety inspections were done frequently.
Personal Protective Equipment (PPE) given

were to be worn all the time.
8
CONTINUED….
Every morning the safety officer

in charge (Mr. Muneer) would
brief the workers about the
safety precautions to be taken.
9
CONTINUED….
• Wearing helmets is a must when on site. Because there can be chances
when any objects can fall from height that can cause serious injuries.
• Safety jackets and shoes are provided to everyone. Safety jackets will be
helpful when the work is going on during the night. It provides a good
visibility when light flashes on it.
• Personal Protective Equipment (PPE) given were
● Helmet
● Jacket
● Safety shoes
● Gloves
● Glasses
● Safety belt
• Wearing of mask all the time is mandatory
10
TTID
HT PANNEL ROOM SUMP AND PUMP FIRE AND SUMP FABRICATION

ROOM ROOM
11
SUMP AND PUMP ROOM
First day we were briefed about the project and the various works that were going on.
• On the first day the shuttering for

lintel beam of sump and pump room
was completed and concrete was
being poured.
• Concrete was prepared using an self
loading concrete mixer.
Lintel beam: A lintel is a beam placed
across the openings like doors,
windows etc. in buildings to support
the load from the structure above.
Sump and pump room
12
CONTINUED….
• A sump pump room was being

constructed for storing water. And
a pump room right next to it.
• The pump room was being
constructed up to the lintel level
by block masonry.
• Then the shuttering for lintel
beam was started.
• Lintel beam dimensions:- 200mm
width * 450mm depth
Sump and pump room
13
CONTINUED….
Once the lintel beam was cured and The safety officer doing checks whether
masonry was done up to the slab level. the safety precautions are taken or not.
14
QUANTITY ESTIMATION INTERNSHIP / PROFESSIONAL PRACTICE
No. Length Width depth quantity

Sl. no. Item description (m) (m) (m)
HT panel room
1 Earth work excavation

For foundation
F1 2 2.7 2.4 1.4 18.144
F2 4 2.2 1.9 1.4 23.408
Total 41.552
For PCC in foundation
PCC 1 2 2.7 2.4 0.1 1.296
PCC 2 4 2.4 1.9 0.1 1.824
Total 3.12
For plinth beam
PB1 2 12.2 0.2 0.6 2.928
PB2 2 4 0.2 0.6 0.96
Total 3.888
For cable trench 1 16.6 1.5 1.2 29.88
Total excavation 78.44
15
CONTINUED….
2 concrete
For PCC
PCC 1 2 2.7 2.4 0.1 1.296
PCC 2 4 2.4 1.9 0.1 1.824
Total 3.12
For footing
F1 2 2.5 2.2 0.5 5.5
F2 4 2.0 1.7 0.4 5.44
Total 10.94
For plinth beam PCC
PB PCC 1 2 17 0.4 0.1 1.36
PB PCC 2 2 6 0.4 0.1 0.48
Total 1.84
16
CONTINUED….
For plinth beam
PB1 2 17 0.2 0.6 4.08
PB2 2 6 0.2 0.6 1.44
Total 5.52
For column 6 0.45 0.3 4.15 3.362
For stub column 4 0.2 0.3 3.95 0.948
For lintel beam
L1 1 4.15 0.2 0.6 0.498
L2 1 4.05 0.2 0.45 0.365
L3 1 37.4 0.2 0.3 2.244
Total 3.107
Total concrete 28.837
17
HT panel room
Excavation was for the HT panel

room was done.
18
HT panel room
Plain cement concrete(PCC) for the

footings of the HT panel room was
laid.PCC was mixed using the self
loading concrete mixer.
PCC: It is a mixture of cement, fine

aggregate and coarse aggregate
without reinforcement.
PCC of 100mm thick was laid.
PCC for HT panel room
19
CONTINUED….
Bar-benders preparing the

reinforcements for footing
and column of trench room.
Bar-bending
for trench room
20
CONTINUED….
• Once the PCC was cured, the footing Binding wires were used to tie
mats were laid. the column to the footing mat.
• Clear cover blocks were used to
provide the necessary clear cover.
21
CONTINUED….
• Shuttering for footing of HT panel room.

• M25 grade of concrete was used
for footing.
• Self loading concrete mixer
prepared the concrete. 22
CONTINUED….
• After the concrete is poured, a vibrator is
used so that the concrete is well compacted
and it spreads evenly on all sides.
• But the vibrator must not be over used, since
it can cause segregation.
• Once the concrete is filled, the shuttering is

removed after a day.
• Then the footing is cured.
Department of civil engineering 23

WEEK-2
24
CONTINUED….
After the footing is ready, the column has to be raised.
But it is not possible to shutter all 6 columns and make
sure they are aligned. So the surveyor using a total
station gives points on all 6 footings from where the
column has to start and from where the shuttering has to
be given.
25
CONTINUED….
After the points are given, shuttering is not directly given to the entire
column. Instead first a starter is constructed over that, the column starts.
26
CONTINUED….
• After the starter is ready, shuttering

work starts.
• With help of formwork, the column is
erected up to the plinth beam level.
• M25 grade of concrete was used for
columns.
• Once the concrete is dried, shutter is
removed and curing of column is done.
27
CONTINUED….
After the column is cured, the soil is
backfilled. And excavation is done for
plinth beam. Even for plinth beam,
PCC is provided. Once the PCC is laid
for the plinth beam, reinforcements
are kept on it. And shuttering is given
for plinth beam
Plinth beam: Plinth beam is a

reinforced concrete beam constructed
between the wall and its foundation
Plinth beam for room
28
CONTINUED….
Shuttering for plinth beam concreting for plinth beam
Concreting of plinth beam, with M25 grade concrete.
29
CONTINUED….
After each of batch concrete is prepared

Samples of 150mmx150mmx150mm is
taken to test its compressive test.
30
CONTINUED….
The shutter of the plinth beam is Again the surveyor gives points for
removed. Curing the plinth beam of the column. Starter is again laid and
the trench room is done for 3 days. shuttering of column up to the lintel
level.
31
CONTINUED….
Shuttering for column Concreting for column Shuttering for column
After the plinth beam is ready, shuttering work starts. With help of formwork, the
column is erected up to the half wall level. M25 grade of concrete was used for
columns. Once the concrete is dried, shutter is removed and curing of column is done.
32
FIRE AND SUMP ROOM
While the work of trench room was
going on, on the other side of the site,
excavation for the fire and sump room
was going on. A Tata Hitachi was used.
33
HT panel room
Trench: It is the part of the HT panel room, where the cables would run.
Excavation for the trench was done using a JCB.
34
● Once the excavation for the trench is done, shuttering

will be carried out and PCC(1:4:8) is laid with a
thickness of 100mm.
35
WEEK-3
36
● After curing the PCC, reinforcement work is carried out,
● U - shaped bars - #10mm dia @ 150mm c/c
● Straight bars - #8mm dia @200mm c/c
● U - shaped bars and straight bars are run perpendicular to
each other.
37
● After the reinforcement, at bottom of

the trench concrete is laid(150mm
thick).
● For Concreting M25 grade is used.
38
Shuttering of column of HT panel

Horizontal reinforcement for
room
trench side wall.
39
• After shuttering the reinforcement

work is carried out for both pump
and sump room. As for drawing the
thickness of the slab is varied,
• For sump room - 200mm thick
• For pump room - 150mm thick
• As for drawing the reinforcement
should be arranged for a two way
slab.
40
• For concreting the slab the RMC

came to the site and the concrete is
pumped and spread evenly.
• A vibrator is used so that the
concrete is well compacted and
there are no air voids.
• After using the vibrator, the
concrete should be levelled by
using a concrete screed tool.
41
• Curing the slab of pump and

sump room.
• Curing is done for 21 days.
42
• Masonry work for the HT panel

room.
• First, mortar is put and concrete
blocks laid over it.
• The first layer is made sure that it
is straight and aligned
43
Masonry work is done up to the sill

level.
44
While the masonry work was going on,

on one side, on the other side shuttering
for the trench was done.
45
• For connecting the HT cables to the panel room, hume pipes were required.
The HT cables would run through the hume pipes. The hume pipes join the
transformer.
• First excavation is done.
• After excavation the hume pipes are laid.
46
The joint of the hume pipes are

connected by using mortar with Then refilling of soil after the pipes are laid
gunny bags
47
WEEK-4
48
In the fire and pump room

excavation was completed and a
roller was used to level the surface.
49
• Roller used for levelling the

excavated field.
• After the surface was levelled, RL
was checked.
50
• Safety precautions were taken while

doing any kind of work.
• Here the worker is see wearing a rope
to prevent him from falling.
• The reinforcements for the lintel beam
the bottom support being put.
51
• Trench after the concrete is

poured and the shutter removed.
• For Concreting the formwork M25
grade is used.
52
• Curing of wall.
• The curing period wall
should be at least 7 days.
53
Oil will be put on the shutter so that

after the concrete hardens it does
not stick to the shutter.
54
Shuttering for the lintel beam and

the reinforcements are bring laid. On other side masonry wall was
built up.
55
• After shuttering the concrete is

poured.
• Next day deshuttering has to
be done.
56
CONCLUSION
• This internship gave us an opportunity to understand the concepts that we had learnt
in the college in a practical way.
57
GROUP PHOTO
58
THANK
YOU
Department of civil engineering 59

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VISVESVARAYA TECHNOLOGICAL UNIVERSITY

JNANA SANGAMA, BELAGAVI-590018

INTERNSHIP / PROFESSIONAL PRACTICE – 18CVI85

DEPARTMENT OF CIVIL ENGINEERING

ABOUT THE COMPANY

 Kundur constructions Pvt. Ltd. was established in the year 2005

ABOUT THE PROJECT

 PROJECT NAME : REVAMPING OF NEW FACILITY AT BIDADI PLANT

ABOUT THE PLAN

SAFETY MEASURES TAKEN AT THE SITE

Personal Protective Equipment (PPE) given

Every morning the safety officer

HT PANNEL ROOM SUMP AND PUMP FIRE AND SUMP FABRICATION

• On the first day the shuttering for

• A sump pump room was being

Sump and pump room

No. Length Width depth quantity

1 Earth work excavation

PB1 2 17 0.2 0.6 4.08

PB2 2 6 0.2 0.6 1.44

For column 6 0.45 0.3 4.15 3.362

For stub column 4 0.2 0.3 3.95 0.948

For lintel beam

L1 1 4.15 0.2 0.6 0.498

L2 1 4.05 0.2 0.45 0.365

L3 1 37.4 0.2 0.3 2.244

Total concrete 28.837

Excavation was for the HT panel

Plain cement concrete(PCC) for the

PCC: It is a mixture of cement, fine

PCC of 100mm thick was laid.

PCC for HT panel room

Bar-benders preparing the

• Shuttering for footing of HT panel room.

• Once the concrete is filled, the shuttering is

Department of civil engineering 23

• After the starter is ready, shuttering

Plinth beam: Plinth beam is a

Shuttering for plinth beam concreting for plinth beam

Concreting of plinth beam, with M25 grade concrete.

After each of batch concrete is prepared

Shuttering for column Concreting for column Shuttering for column

● Once the excavation for the trench is done, shuttering

● After the reinforcement, at bottom of

Shuttering of column of HT panel

• After shuttering the reinforcement

• For concreting the slab the RMC

• Curing the slab of pump and

• Masonry work for the HT panel

Masonry work is done up to the sill

While the masonry work was going on,

The joint of the hume pipes are

In the fire and pump room

• Roller used for levelling the

• Safety precautions were taken while

• Trench after the concrete is

Oil will be put on the shutter so that

Shuttering for the lintel beam and

• After shuttering the concrete is

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