(REVISED) HDTU MAINTENANCE JOB LIST : SEPT 2008 MECHANICAL MAINTENANCE S. No.

Tag No
09-EE-002 A&B 09-EE-003 A&B 09-EE-00! 09-EE-00' 09-EE-00) 09-EE-009 09-EE-0 0 09-EE-0 ! 09-,0C-00 A&B 09-,0C-002 A&B 09-C/C-0 A&B 09-C/C-02 A&B 09-44-00 09-44-002 09-44-00! 09-44-00+ 09-44-0009-44-0 ! 09-44-0 + 09-44-0 09-44-0 0 09-44-0 09-44-0 2 09-44-0 3 09-44-022 09-EA-00 A:B:C:& 09-EA-002 09-EA-003 09-EA-00 A:B:C:&

De !"#$%#o&

Re'a"(
Tube side cleaning. Tube side cleaning Tube side cleaning. Tube side cleaning Tube side cleaning Tube side cleaning Tube side cleaning Tube side cleaning Tube side cleaning Tube side cleaning Tube side cleaning Tube side cleaning &emister to be cleaned 5nternal cleaning to be done. To be o(ened u( 1or internal ins(ection o1 the 6essels including mesh blan7ets to be done

2 3 ! + ' ) 9 0 2 3 ! + ' ) 9 20 2 22 23 2! 2+ 22'

Hot Combined Exchanger Cold Combined Exchanger "#$C st %tage &ischarge Cooler %tri((er Trim Condenser *roduct Trim Cooler %our $as Cooler ,ean Amine Cooler B./ Cooler ,ube 0il Cooler o1 0-2A-3*-00 A&B ,ube 0il Cooler o1 0-2A-3*-002 A&B /ater Cooler o1 0-2A-3*-00 A&B /ater Cooler o1 0-2A-3*-002 A&B .eed Coalescer .eed %urge &rum H* %e(arator .lash &rum 3$C %uction 20& Amine Absorber 20& 3ich Amine .lash &rum Amine 3egenerator 3e1lux &rum *roduct Coalescer Caustic /ash To8er %and .ilter 3oc7 %alt &r9er Amine %um( &rum 3eactor E11luent Condenser ;A.C< %tri((er Condenser ;A.C< *roduct Cooler ;A.C< 3eactor E11luent Condenser

&emister to be cleaned Caustic to be re(laced %and to be to((ed u( 3oc7 salt to be re(lenished. To be chec7ed 1or lea7ages in 6ie8 sus(ected 8ater ingress during rain9 season. External cleaning o1 the 1ins ma9 be carried out. Tube side to be 8ater 8ashed 1rom u(stream o1 09-EE-002A ;detailed scheme 8ill be (ro6ided nearer time<. . *rior to shutdo8n= ins(ection o1 associated (i(ings= (articularl9 o6erhead section= to be carried out and recommendation b9 5ns(ection de(t.= i1 an9= ma9 be li>uidated. 2. Bottom most manhole to be o(ened u( 1or ins(ection 1or 09-CC-00 and 09-CC-003 onl9 and recommendation b9 5ns(ection de(t.= i1 an9= ma9 be li>uidated. To be o(ened u( and acti6ated carbon and sand to be re(laced= i1

2) 29 30

09-CC-00 09-CC-002 09-CC-003

%tri((er ,* Amine Absorber Amine 3egenerator

09-$?-003

,ean Amine Carbon .ilter

32

09-..-00

Combined 1eed heater

33 3! 3+ 3-

09-2A-3*-00 A:B 09-2A-3*-002A:B 09-C/*-*A-00 A&B 09-C/*-*A-002 A&B

3ec9cle gas com(ressors "a7e u( gas com(ressors 3$C Cooling /ater *um(s "#$C Cooling /ater *um(s

3' 3) 39 !0 ! !2 !3 !!

09-,$- !0+ 09-,$- -0! 09-,$- '03 ,ea79 6al6e re(lacement ;3B= C +0= gate< 09-D%-0 3 A&B "odi1ication o1 (roduct sam(ling drain line "odi1ication o1 09-4400- drain line 3B.,-09- )22-.+A

%ight glass o1 09-44-00! ;H* %e(arator< %ight glass o1 09-44-00+ ;.lash &rum< %ight glass o1 09-44-00- ;3$C %uction 20&< #(stream isolation 6al6e o1 09-D%-029 ;09CC-002 to(< *%4s o1 09-CC-00 ;%tri((er column< *resentl9 under "0C stage *resentl9 under "0C stage 3$C discharge to 1lare

re>d. . Cleaning o1 all burners including (ilot burners. 2. ,o8ering o1 bottom man8a9 to 1acilitate thic7ness sur6e9 and 6isual 5ns(ection o1 tubes. 3. ,i>uidation o1 ins(ection recommendations= i1 an9. Com(ressors@ cooling 8ater tan7 including associated C/ su((l9 and return headers to be cleaned. Com(ressors@ cooling 8ater tan7 including associated C/ su((l9 and return headers to be cleaned. . %uction strainers to be cleaned. 2. ,ube oil to be changed= i1 re>d. 3. 0ther necessar9 *" Aobs. %ight glasses are to be cleaned.

To be re(laced. To be re(laced. %ubAect to a((ro6al o1 "0C %ubAect to a((ro6al o1 "0C 5n 6ie8 o1 6ibration in the line and 8eld crac7 on earlier occasion= &* test o1 8eld Aoints o1 line no. 3B-.,-09- )22-B-A ;.+A<-5% to be done.

INSTRUMENTATION
09-*4- 90 A&B 2 3 ! 09-*4-200 A&B 09-,T- '0 A=B & C and 09-,T- '02 Control 6al6es 2nd stage s(illbac7 control 6al6es o1 "#$C A&B st stage s(illbac7 control 6al6es o1 "#$C A&B ,e6el transmitters o1 09-44-00- ;3$C %uction 20&< %tro7e chec7ing o1 all control 6al6es 8ill be done a1ter unit shutdo8n. To be tuned. To be tuned. To be attended 1or mal1unction. Control mal1unction= i1 an9= to be attended. Control 6al6e tuning and greasing as (er re>uirement to be carried out.

REFY. CIVIL
09-..-00 2 09-EA-00 A:B:C:& 09-EA-002 Combined .eed Heater 3eactor E11luent Condenser ;A.C< %tri((er Condenser ;A.C< %ca11olding to be (ro6ided inside the heater 1or ins(ection o1 tubes. %ca11olding to be (ro6ided 1or thic7ness sur6e9 o1 5nlet : out let

09-EA-003

*roduct Cooler ;A.C<

bends o1 ;A.Cs<.

the

1in-1an

coolers

INSPECTION
09-..-00 2 3 ! + ' ) 9 0 09-44-00! 09-44-00+ 09-44-0009-44-0 ! 09-44-0 + 09-44-0 09-CC-00 09-CC-002 09-CC-003 Combined .eed Heater H* %e(arator .lash &rum 3$C %uction 20& Amine Absorber 20& 3ich Amine .lash &rum Amine 3egenerator 3e1lux &rum %tri((er ,* Amine Absorber Amine 3egenerator Thic7ness sur6e9 and 6isual 5ns(ection o1 tubes. 5nternal ins(ection o1 the 6essels including mesh blan7ets to be done

3B.,-09- )22-.+A

3$C discharge to 1lare

. *rior to shutdo8n= ins(ection o1 associated (i(ings= (articularl9 o6erhead section= to be carried out. 2. 5ns(ection through bottom most manhole ins(ection 1or 09-CC-00 and 0-CC-003 onl9. 5n 6ie8 o1 6ibration in the line and 8eld crac7 on earlier occasion= &* test results o1 8eld Aoints o1 line no. 3B-.,-09- )22B-A ;.+A<-5% to be examined. Thic7ness sur6e9 o1 5nlet : out let bends o1 the 1in-1an coolers to be done. %ca11olding re>uired.

09-EA-00 A:B:C:& 09-EA-002 09-EA-003

3eactor E11luent Condenser ;A.C< %tri((er Condenser ;A.C< *roduct Cooler ;A.C<

No%e :
< Concerned de(t ma9 add an9 other Aobs= 8hich ma9 be 1elt necessar9 (lease. An9 ne8 de6elo(ment nearer to s:d 8ill be intimated (lease. 2< Though no maAor electrical or instrumentation Aobs are (resentl9 en6isaged= same ;i1 an9< shall be intimated nearer time. 3< ,ist o1 steam lea7s attending o1 8hich re>uire unit shutdo8n= 8ill be circulated nearer time. !< ,ist o1 gland lea7age: (assing 6al6es attending o1 8hich re>uire unit shutdo8n= 8ill be circulated nearer time.

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