RIVELIN CONSULTANTS LIMITED

CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11

PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page
REF OUTPUT
References
1. Client Drawing DET-1
2. AISC 360-05 Specification for structural steel buildings
3. AISC LRFD Manual 1999
4. DNV 2.7-1 Std. for Certification, Offshore containers
5. Load analysis from Client
6. W-shapes dimensions to ASTM A6M
Padeye dimensions:
Min distance from pinhole to edge, y-direction, a = 76.2 mm
Min distance from pinhole to edge, x-direction, b = 56.1 mm
Pinhole diameter, d
h
= 50.8 mm
Pin diameter, d
pin
= 48.3 mm
Padeye plate thickness, t = 20.0 mm
Padeye width, w = 165.0 mm
Padeye effective outer distance, r
o
= 101.6 mm
Cheek plate diameter, d
c
= 50.8 mm
Cheek plate thickness, t
c
= mm
Distance from fixed edge to pinhole centre, h
1
= 152.4 mm
Loading:
DESCRIPTION
Loading:
Ref 5 Angle = 90.0 deg
Angle = 1.571 rad
Sling force R
S
= 45.0 kN
Horizontal component (x-direction) R
Sx
= 0.1 kN
Vertical component (y-direction) R
Sy
= 45.0 kN
h1=153
w=165
dc=51
dpin=49
dh=51
a=77
r0=102
b=57
t=20
tc=0
Rs=45kN
Rsx=0.1kN
Rsy=45kN
6mmE60xx
dc=51
dpin=49
RIVELIN CONSULTANTS LIMITED
CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11
PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page
REF OUTPUT DESCRIPTION
Padeye material
Select grade of padeye steel A36
Yield strength, F
y
245.0
N/mm
2
Ultimate tensile strength, F
u
400.0
N/mm
2
GEOMETRIC CHECKS
b
eff
= 2t+16mm b
2t+16= 56.0 mm
Check for b
eff
< b OK
w 2b
eff
+ d
2b
eff
+ d = 162.8 mm
Check forw 2b
eff
+ d OK
a 1.33b
eff
1.33b
eff
= 74.5 mm
Check for a 1.33b
eff
OK
CODE CHECKS
Tension on Net effective area
General formula
Eqn D3-1
P = 2tb F
Ref 3 Clause
D3-1b
Ref 2, Clause
C-D5
Ref 3 Clause
D3-1b
Ref 3 Clause
D3-1a (a)
Eqn D3-1
P
n
= 2tb
eff
F
u
2tb
eff
F
u
= 896.0 kN
Design strength in tension = P
n
= 0.75 [unitless]
Design strength in tension, P
n
= 672.0 kN
Check against R
s
45.0 kN OK with Rs in tension
Check against R
sx
0.1 kN OK with Rsx in tension
Check against R
sy
45.0 kN OK with Rsy in tension
Shear on the effective area
General formula
Eqn D3-2
P
n
= 0.6A
sf
F
u
Design strength in shear = P
n
= 0.75 [unitless]
y-axis x-axis
Ref 3 Clause
D3-1a (b)
y
a+dh/2 b+dh/2
x
RIVELIN CONSULTANTS LIMITED
CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11
PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page
REF OUTPUT DESCRIPTION
Check shear due to R
sy
For the R
sy
component, A
sf
= 2 [t(a+d
h
/2) + 2yt
c
] = 4064.0
mm
2
where y = [(d
c
2
-d
h
2)
/4] = mm
P
ny
= 0.6A
sf
F
u
= 975.4 kN
P
ny
= 731.5 kN
Check against actual R
sy
45.0 kN OK with Rsy in shear
Check shear due to R
sx
For the R
sx
component, A
sf
= 2 [t(b+d
h
/2) + 2xt
c
] = 3260.0
mm
2
where x = [(d
c
2
-(d
h
2
/2)] = 44.0 mm
P
nx
= 0.6A
sf
F
u
= 782.4 kN
P
nx
= 586.8 kN
Check against actual R
sx
45.0 kN OK with Rsx in shear
Bearing on projected pin area
General formula (assuming milled, drilled, reamed or bored holes)
Eqn J8-1
R
n
= 1.8F
y
A
pb
Design strength in bearing = R
n
= 0.75 [unitless]
Ref 3 Clause
J8 (a)
Check bearing (both axes are the same)
Projected bearing area (same either axis), A
pb
= d
pin
(t+2t
c
) = 965.2
mm
2
1.8F
y
A
pb
= 425.7 kN
Design strength in bearing, R
n
= 319.2 kN
Check against R
sx
0.1 kN OK with Rsx in bearing
Check against R
sy
45.0 kN OK with Rsy in bearing
Yield in gross section
General formula
Eqn D1-1
P
n
= F
y
A
g
Where A
g
= Gross cross-sectional area through padeye in the direction of the force
Design strength in yield =
t
P
n

t
= 0.90 [unitless]
y-axis x-axis
Ref 3 Clause
D1 (a)
RIVELIN CONSULTANTS LIMITED
CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11
PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page
REF OUTPUT DESCRIPTION
Check gross tension due to R
sy
A
gy
= 2(tb+2t
c
[(d
c
-d
h
)/2]) 1122.0
mm
2
P
ny
= F
y
A
gy
= 274.9 kN
Design strength in yield,
t
P
ny
= 247.4 kN
Check against R 45 0 kN OK ith R i i ld
y-axis x-axis
Check against R
sy
45.0 kN OK with Rsy in yield
Check gross tension due to R
sx
A
gx
= at+(h
1
t-d
h
/2)+2t
c
[(d
c
-d
h
)/2]) 4546.6
mm
2
P
nx
= F
y
A
gx
= 1113.9 kN
Design strength in yield,
t
P
nx
= 1002.5 kN
Check against R
sx
45.0 kN OK with Rsx in bearing
BENDING CHECKS
Bending due to R
sx
(about Z-Z axis)
Lever arm to R
sx
component, h
1
= 152.4 mm
Moment M
x
= 15,240 Nmm
Moment of inertia for padeye (bd
3
/12), I
zz
= 7,486,875
mm
4
Bending stress, = 0.2 N/mm
2
OK in bending about zz axis
WELDING CHECKS
Select welding electrode strength 60,000 ksi
design strength of fillet weld, p
w
= 414
N/mm
2
Select nominal fillet weld size, a = 6 mm
Use the directional method as per BS5950 Cl 6.8.7.3
Check longitudinal weld shear capacity P
L
(in direction of x-axis)
P
L
= p
w
a
Longitudinal weld capacity per unit length, P
L
= 2484.0 N/mm
Total length of weld, 2w = 330.0 mm
Total longitudinal weld shear capacity, P
L
= 819.7 kN
Check against R
sx
= 0.1 kN Weld OK in longitudinal shear
RIVELIN CONSULTANTS LIMITED
CLIENT UNITED ENGINEERING SERVICES LTD. Date 9-May-11
PROJECT PETROTRIN Precast concrete foundation pads By M Rampersad
Location Lifting lug design checks Job Ref 241-002
Sub-Location Pipe Supports Page
REF OUTPUT DESCRIPTION
Check transverse weld shear capacity P
T
(in direction of y-axis)
P
T
= KP
L
K = 1.25 [1.5/(1+cos
2
)]
= angle between vertical and throat of weld = 45 deg
= 0.785 rad
K = 1.25 [unitless]
Transverse weld capacity per unit length, P
T
= 3105.0 N/mm
Total length of weld, 2w = 330.0 mm
Total transverse weld shear capacity, P
T
= 1024.7 kN
Check against R
sy
= 45.0 kN Weld OK in transverse capacity
Unity check on transverse and longitudinal capacity
(R
SX
/P
L
)
2
+(R
SY
/P
T
)
2
1
(R
SX
/P
L
)
2
= 0.000 [unitless]
(R
SY
/P
T
)
2
= 0.002 [unitless]
(R
SX
/P
L
)
2
+(R
SY
/P
T
) = 0.002 [unitless] Unity check on weld OK
ADDITIONAL CODE CHECKS TO DNV 2.7-1 (if required)
Tear-out stress
General formula from DNV
R
e
3R
SL
/(2Ht-d
h
t)
*
U i thi l l ti t i l
Ref 4 Appx D3
Using this calculation terminology
DNV Code [R
e
] = min. yield stress of padeye material = [F
y
] this calculation
DNV code [RSL] = sling load (factored) = [Rs] this calculation
DNV code [H] = centre of hole to min. outer edge = [r
0
] this calculation
F
y
3R
S
/(2r
0
t-d
h
t)
3R
S
/(2r
0
t-d
h
t) = 44.3
N/mm
2
F
y
= 245.0
N/mm
2
OK in DNV tear-out stress
* Note: cheek thickness not allowed by DNV 2.7-1 as part of this calculation
Contact stress
General formula from DNV
R
e
23.7 (R
SL
/d
h
t)
Using this calculation terminology as above
F
y
23.7(R
S
/d
h
[t+2t
c
])
23.7(R
S
/d
h
[t+t
c
]) = 157.7
N/mm
2
F
y
= 245.0
N/mm
2
OK in DNV contact stress
Shackle pin diameter
General formula from DNV
d
pin
94% d
h
d
pin
= 48.3 mm
0.94d
h
= 47.8 mm OK in DNV pin diameter
Total thickness at contact area is (padeye thickness + 2
X
cheek thickness)
Ref 4 Clause
4.4.1
Ref 4 Appx D3