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TECHNICAL IMPLEMENTATION MANUAL
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QUALITY CONTROL PROCEDURE

TABLE OF CONTENTS

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1. SCOPE 2

2. DI FI NATI ON 2

3. REFERENCE 2
4. RAW MATERI AL PROCUREMENT 2
5. MATERI AL RECEI VI NG I NSPECTI ON 3
6. MATERI AL CONTROL 3
7. QUALI TY CONTROL I NSPECTI ON PROGRAMS FOR
FABRI CATI ON 4
8. ACCEPTANCE CRI TERI A FOR DI MENSI ON CHECK 5
9. QUALI TY CONTROL I NSPECTI ON PROGRAMS FOR
PAI NTI NG 5
10. QUALI TY CONTROL I NSPECTI ON PROGRAMS FOR
PAI NTI NG 6
11. DOCUMENTATI ON 7
APPENDI XES 8
APPENDI X 1 DI MENSI ON TOLERANCE 8
APPENDI X 2 WELDI NG DI MENSI ON TOLERANCE. 9
12. ATTACHENT 11
ATTACHMENT 1 I nspection Record For I ncoming Material. 12
ATTACHMENT 2 Dimension I nspection Report. 13
ATTACHMENT 3 Welding I nspection Report. 14
ATTACHMENT 4 Coating I nspection Report. 15

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QUALITY CONTROL PROCEDURE

1. SCOPE
a) I nspection and test of equipment shall be based on approved drawing and
approved applicable procedures.
b) The quality Control Department shall responsible for the following but not be
limited:
Continuous check for all production process during the whole fabrication
periods.
Conduct all required tests, checks, and inspection.
Maintain the record for all the quality control document for
review/ reference at all times and final MDR.

2. DEFI NI TI ONS
The following definitions shall apply throughout the specification:
a) The Contractor shall mean. .PT. .
b) The Subcontractor shall mean PT

3. REFERENCE
Material : ASTM: A36, ASME: SA 240, J I S: E3101: 2004, SNI ,
SI I .
Welding : AWS D1.1
Client Specification : PT. . . Drawing Approval.
4. RAW MATERI AL PROCUREMENT
a) All raw material will be supplied by Subcontractor shall be Backed up by and
conform to their relevant mill/ tests certificates.
b) when material received from the mill does not satisfy the standards
tolerance for camber, profile, flatness or sweep corrective work by the use of
controlled heating, chemical and mechanical straightening, subj ect to the
limitation of the standards, may be perform. I t could be done or shall be
replace with a new one and precise one.
c) Steel material for fabrication shall not be heavily pitted or rusted.
d) Subcontractor shall provide the following documents for record and control
of material.
Material List & Cutting Plan.
Material Test Report/ Mill Certificate(from the supplier)
Delivery List
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QUALITY CONTROL PROCEDURE

5. MATERI AL RECEI VI NG I NSPECTI ON
a) Upon arrival of the material at fabrication yards, Warehouse Section will
inform QA-QC Department and Proj ect Control to recheck the raw material.
Scope of the inspection shall include visual dimension, sharpness, thickness,
heat no. or manufacturer no. , etc.
b) I dentification marks of material grade shall be clearly marked on all pieces
of material including those cut from stock or from the whole material itself.
This identification marks shall remain clearly visible at all times.
Recommended type of medium for identification marking shall be stamp,
paint or crayons. Subcontractor shall propose to Contractor the method
inspection.
c) Any non- conformance between Client document and material received by PT.
, QA/ QC Department will inform with Quality Assurance
Confirmation (QAC).
d) When some material are unacceptable, QA/ QC Department marked the
material as REJ ECTED
e) Repair material shall client specification and repair procedure approved by
client.
f) I nspection result shall be reported in Material Receiving Report .

6. MATERI AL CONTROL
a) After material received inspection has been conducted and material been
accepted, the Warehouse Section shall store the material and issue to the
fabrication section upon instruction.
b) The material received by Warehouse Section and material issue for
fabrication shall be continuously reported to Proj ect Control of status the
Proj ects materials.
c) The excess raw material from the fabrication section shall clearly be
identified and returned to the Warehouse Section for restore.
d) Stock material on warehouse shall be checked for visual and Dimension by
quality control. Material should be store in secure place to preserve the
accuracy and quality before process fabrication.

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7. QUALI TY CONTROL I NSPECTI ON PROGRAMS FOR FABRI CATI ON
All fabricated part shall be inspected to the following items:
7.1. I DENTI FI CATI ON MARKS
a) Transfer of identification marks (include heat no.) shall be
check prior to cutting.
b) Material traceability report shall be made.
7.2. MARKI NG
a) Giving the mark OK, if result of mark is correct.
b) After giving mark OK, we can do the next process.

7.3. DI MENSI ON
a) Checking the MAL according on the place.
b) MAL made the duplicated equipment as same as one from
paper/ plywood.
c) I dentity that the MAL has been made and checked in accordance
to drawing approval.
d) Only approved MAL will be used for fabrication process (marking,
cutting, bending, rolling, beveling)
e) Progressive dimensional check shall be conducted at stages
before, during and after the manufacturing process.
f) Dimensional marking shall be checked prior to cutting, beveling,
bending, and rolling. After part or final assembling, all dimensional
marks are to be reconfirmed for accuracy prior to further works such as
reforming, etc. in which the dimensional inspection shall be conducted.
g) All measuring Tools to be used for Measuring and I nspections shall be
calibrated by an Authorized Agency. The Calibration records shall be
kept as a QA records.
h) Check with measuring tools all dimensional of individual members/ shop
assemblies, within the specified tolerance.
i) I nspection result shall be reported in the from of Dimension
I nspection Report (Attachment 2)



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8. ACCEPTANCE CRI TERI A FOR DI MENSI ONAL CHECK
a) Steel Structures :
Dimension tolerance for steel structure fabrication shall be accordance with
Appendix 1

9. QUALI TY CONTROL I NSPECTI ON PROGRAMS FOR WELDI NG
a) Prior to welding activity, welding procedure qualification test, welding
procedure specification, welding map, welder performance test and welder
list shall be reviewed and approved by Contractor and Company.
b) All fabricated parts shall be inspected as to the following :
Visual I nspection.
- Welding inspection shall ensure all parameter and condition
- As per WPS/ PQR and welder has been full filled before welding, during
welding and after welding.
- All welding will be visually inspected to check if that there are defects
such as undercut, crack, blow hole, slag inclusion, and fused spatter.
- All parts shall be thoroughly cleaned.All dirt, welding electrode stubs
and foreign matter shall be removed.
- The leg size of fillet should be in accordance with the design
stipulation.
- Formed corner of bracket shall be visually checked, and shall be no
crack or harmful defects is produced.
- Welding tolerance shall be accordance with Appendix 2
NDE
- Non destructive examination (NDE) of pressure boundary Weld and
attachment welds to pressure boundary shall be done in accordance
with the approved NDE Procedure.
c) When PWHT and hardness test is required, therefore Subcontractor shall
maintain these activities to comply with the approved procedures.
d) I nspection result shall be reported in the from Welding I nspection Report.



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QUALITY CONTROL PROCEDURE

10. QUALI TY CONTROL I NSPECTI ON PROGRAMS FOR PAI NTI NG
e) All surfaces prepared for painting are to be inspected and the surface
preparation standard and paint used shall be reviewed and approved by
Contractor prior to the start of the work.
f) Contractor shall be notified of any defects, improper material or
workmanship or any conditions which affect the satisfactory performance
and permanency of work.
g) No work shall proceed at any stage of the j ob until the following stage
inspections have been carried out and approved :
Before blasting :
- The surface shall cleaned from dirt, dust, and other foreign matter.
- The surface have cleaned shall be dried.
After blasting :
- Grades surface preparation.
- Surface profile.
h) I mproper procedures during application, even though the specified total dry
film thickness has been achieved, shall be sufficient cause for complete
removal of the applied material and re- application using the specified
procedure.
i) I nspection result shall be reported in the form Coating I nspection Report
(Attachment 3).









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QUALITY CONTROL PROCEDURE

11. DOCUMENTATI ON
I nspection report shall be maintained by Subcontractor and approved by the
involved parties.
Table Content of MDR :
- I nspection Release Certificate (I RC)
- Certificate Of Compliance for fabricated for item
- I nspection Test and Plan
- Non Conformance Report (NCR)
- Welding Procedure I ncluding Production Test Result WPS/ PQR.
- Welder List Qualification Records
- Material Mill Certificate.
- Fabrication Procedure
- Painting Procedure
- Packing Procedure
- I nspection Report for I ncoming Material
- Material Certificate
- I nspection Report
- Dimension Report and Welding Report
- Painting Report
- Environment Condition
- Surface Preparation
- Coating Application
- Film Thickness (DFT)
- Shop I nspection Test
- NDE report
- NDE Personal Qualifications
- Deviation Control
- Leak Test Procedure
- Maj or Welds Repair








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QUALITY CONTROL PROCEDURE



No

Description

Figure

Tolerance


6

Excess Weld
Metal
(e2)





7



Under Cut
(e3)






e3 1 mm




8




Over Lap
(e4)










e4 = Unacceptable
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QUALITY CONTROL PROCEDURE

No
Description Figure Tolerance



9


Porosity
( )

1. 1.5 mm
2. 1.5 mm
3. Cl ust er i s
unaccept abl e











Crack






Unacceptable



Sparter



Unacceptable







Excess
Cupping





B b 5 per 150 mm




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b) Attachment 2 : Dimension I nspection Report















































c) Attachment 3 : Welding I nspection Report



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TECHNICAL IMPLEMENTATION MANUAL
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