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CONGO LNG Project

Nenè WHP1

ATMOSPHERIC STORAGE TANKS

Inspection & Test Plan

EX-DE 00 12/18/2023 Issued for Review xxx xxx xxx


Validity Revision
Status Number Prepared Checked Approved Contractor Company
Date Description
by by by Approved Approved
Revision Index
LCI Activity Code: Company Document ID:
LCI-CG-2023-0038
3091xxDXXXYYYYY
Project code:
000621 Job N.:
Eni S.p.A.-E&P Division
Contractor Document ID:

XXXXXX

Contract N.: 5000024233


Shenzhen Chiwan Sembawang Engineering Co.Ltd (CSE)
Vendor logo and business name Vendor Document ID:

XXXXXX
Purchase Order N.:
DALIAN CREST FLUID EQUIPMENT CO.,LTD
Facility & Sub Facility Description Project and SoW description Scale Sheet of Sheets

Congo LNG - Nené WHP1 – EPC Congo LNG Project 1:XXX 1/8

Document Title Supersedes N.:

Inspection & Test Plan Superseded by N.:


Plant Area Functional Unit

XXX XXX
Software: Microsoft Word File Name: 3091xxDXXXYYYYY_EXDE00_xx.doc
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REVISION LIST
00 Issued for Review

HOLD RECORD

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TABLE OF CONTENTS

1.0 INTRODUCTION............................................................................................................................................ 4
2.0 SCOPE........................................................................................................................................................... 5
3.0 DEFINIATION................................................................................................................................................. 5
4.0 REFERENCE................................................................................................................................................... 5
5.0 ITP MATRIX................................................................................................................................................... 6
6.0 RELATED REPORT........................................................................................................................................ 12

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1.0 INTRODUCTION
The Congo LNG project is based on the expansion of the offshore facilities network by the installation
of a series of new wellhead platforms, and by the modifications and refurbishment of existing facilities
in order to deliver feed gas to 2 LNG units: “Nearshore FLNG” and “Offshore FLNG”.
Pictorial of the overall development scheme is shown here below.

Figure 1 – Congo LNG overall development concept

The project requires the following facilities:


 Installation of a converted semisub rig (Scarabeo5) as Separation&Boosting floating unit that will be
designed to handle all gas and liquids production from Néné and Nkala fields, sustaining the
Offshore FLNG.
 Installation of new built offshore FLNG located in Néné area, approx. 5 km far from the Separation
and Boosting floating unit.
 Installation of a riser platform bridge connected to WHP4.
 Installation of WHP to further develop Néné Middle Djeno (WHP1); 5 wells are planned to be drilled
from Néné MD. Installation of an interconnecting line to WHP4.
 Installation of WHPs to develop Néné Upper Djeno (WHP 5 and 6); 12 wells are planned to be
drilled from Néné UD WHP. Installation of interconnecting lines (and relevant Composite Cables) to
Scarabeo5 and WHP4 Riser Platform.
 Installation of WHP7 to develop Néné Lower Djeno/Banga; 4 wells are planned to be drilled.
Installation of interconnecting line to WHP5.
 Installation of WHP to develop Nkala; 4 wells are planned to be drilled from Nkala WHP. Installation
of an interconnecting line with WHP4 Riser Platform and a Composite Cable from Scarabeo 5.
 Modifications to existing WHP4 platform including :
o upgrade of IPS, installation of new Control Module, structural extension to allocate the new
pig trap and relevant topside connection and modifications to allow gas flowback from
Litchendjili platform using one of the 12” sealines;
o connection to WHP1 (new riser and pig trap);
o connection to Riser Plt (including piping upgrading and interconnection via bridge).
 Installation of 2 new WHPs to further develop Litchendjili; 5 wells are planned to be drilled from the
new LTJ WHP1, 4 wells to be drilled from the new LTJ WHP2.
 Modifications to existing Litchendjili platform including structural extension to allocate new pig traps,
new HIPPS and relevant topside connection.
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 2 Sidetrack wells and 3 new wells to be drilled on the existing Litchendjili platform.
 Installation of new 12” sealine from WHP4 to to the LTJ platform
 Installation of new 12” sealine from LTJ platform to onshore LTJ plant.
 Construction of an Onshore Pre-Treatment plant (OPT) in order to bring the gas from Litchendjili
Onshore plant to a specification that allow further processing and liquefaction by “Nearshore
FLNG”.
 Installation of “Nearshore FLNG” which is an existing FLNG barge to be installed in split mooring
configuration with a FSU for LNG storage.
 Installation of Aegypode Riser Platform.
 Installation of a new 12” sealine from OPT onshore Plant to “Nearshore FLNG”.
2.0 SCOPE
This Inspection & Test Plan (ITP) covers the main activities associated with the inspection and testing
for control of production processes for Congo LNG Project Nenè WHP1.

3.0 DEFINIATION
COMPANY: Eni S.p.A. - E&P Division
Contractor: Shenzhen Chiwan Sembawang Engineering Co., Ltd (CSE)
Vendor: The organization appointed by COMPANY'S CONTRACTOR for the provision of Facility's
Equipment, Material or Components.

TPA: Third Party Agency

Hold Point (H): A mandatory inspection executed in fabrication process. The activities or inspection
shall not be performed without witnessed by specified parties. Notification to specified parties is
compulsory in agreed notification days. Unless specifically approved by specified parties in writing,
activities or inspection shall not be performed. Inspection notification shall submit at least 10 working
days notification prior to this inspection/ activities by Contractor (CSE) , End User (ENI) and/or TPA.

Witness Point (W): An inspection executed in fabrication process which will be witnessed or verified
by CSE, ENI and/or TPA. However, If CSE, ENI and/or TPA is not available, Work can be proceed.
The inspection notification maybe on a case by case basis, and normally, it shall not be less than 10
working days.
Surveillance Inspection (S): Witnessing by specified party is not mandatory, but optional. Normal
notice is not required to be given.Specified party maintains the right to witness the activity during
monitoring or quality control management visits.

Record Review (R): Document required to be submitted to specified party prior to the activity/
inspection or result of the activities/ inspection to be made available for specified party review.
4.0 REFERENCE

4.1 Relevant Project Specifications


3091C0CBQA01534 WHP1 - PROJECT QUALITY PLAN
3091C0CBPT01540 WHP1 - CONSUMABLE MANAGEMENT PROCEDURE
3091C0CBPT01542 WHP1 - MATERIAL CONTROL AND TRACEABILITY PROCEDURE
3091C0CBPT01562 WHP1 - REPAIR PROCEDURE
3091C0CGMF01570 WHP1 - FINAL DOCUMENTATION PROCEDURE
xxxxx xxxxx

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xxxxx xxxxx

4.2 Reference to Manufacturer Internal Document List


xxxx xxxxx

xxxx xxxxx

xxxx xxxxx

4.3 International Codes and Standards


AWS D1.1 Structural Welding Code-Steel

AWS B1.11 Guide for the Visual Examination of Welds

EN ISO 15614-1 Specification and qualification of welding procedures for metallic materials - Welding
procedure test - Arc and gas welding of steels and arc welding of nickel and nickel
alloys
EN ISO 14732 Welding Personnel - Approval testing of welding operators for fusion welding and
resistance weld setters for fully mechanized and automatic welding of metallic materials
EN ISO 9606-1 Qualification test of welders - Fusion welding – Part 1: Steels

EN ISO 9712 Non-Destructive Testing - Qualification and Certification of NDT Personnel - General
Principles
EN ISO 17637 Non-Destructive Examination of Fusion Welds – Visual Examination

ASTM E 709 Standard Guide for Magnetic Particle Testing

API RP 2X Recommended Practice for Ultrasonic and Magnetic Examination of Offshore Structural
Fabrication and Guidelines for Qualification of Technicians
EEMUA 158 Construction Specification for fixed offshore structures

API 5L Specification for Line Pipe

5.0 ITP MATRIX


Detailed inspection items are shown in the table below:

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INSPECTION AND TEST PLAN


Project Name/No: Congo LNG Project PO No.: xxxxxxxxxxx ITP Doc. No. Rev No.:

Contractor: Shenzhen Chiwan Sembawang Engineering Co.,Ltd (CSE) End User: Eni S.p.A.

Equipment Tag No: XXXXXXX

Inspection Scope / Category


Verification
No Activity Reference Document Acceptance Criteria
Document
CREST CSE ENI TPI

1. PIM AND DOCUMENT APPROVAL

Approval Submitted Contract Requirements,


Contract Requirements, Approved Drawings, GAD,
1.1 Technical Drawings, Data Project Specs. H R R -
Related Specifications: Data Sheets, etc.
Sheets, etc. P.O.

Contract Requirements,
Approval of ITP,WPS/PQR, Contract Requirements, Project Specs.
1.2 Approved ITP,WPS/PQR H R - -
etc. Related Specifications: 27951.COS.QUA.STD
P.O.

Contract Requirements,
Approval of
Contract Requirements, 27951.COS.QUA.STD Approved Procedures as
1.3 Procedures(PMI, NDE, H R - -
Related Specifications: Project Specs. approved VDRL
Testing, FAT, etc. )
P.O.

PRE-INSPECTION
1.4 Project Specification, VDRL ACCEPTED MOM Minute of Meeting (MOM) H W W -
MEETING

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Inspection Scope / Category


Verification
No Activity Reference Document Acceptance Criteria
Document
CREST CSE ENI TPI

Project Specification,
Project Specification,
NDT PERSONAL 27951.COS.QUA.STD NDT PERSONAL
1.5 27951.COS.QUA.STD H R - -
QUALIFICATION IOS 9712 / ASNT QUALIFICATION
IOS 9712 / ASNT
AWS / ASME

Project Specification,
Project Specification,
WELDERS 27951.COS.QUA.STD WELDERS
1.6 27951.COS.QUA.STD H R - -
QUALIFICATION IOS 9712 / ASNT QUALIFICATION
IOS 9712 / ASNT
AWS / ASME

2. MATERIAL PURCHASE AND INSPECTION

Contract Requirements, Contract Requirements,


Related Specifications Related Specifications
Material Tracing Record
Each items material Related Vendor's Procedure Related Vendor's Procedure
2.1 Material &/or Test Reports W/R S -
inspection 27951.COS.QUA.STD 27951.COS.QUA.STD
….
P.O. P.O.
Related Standards Related Standards

Contract Requirements,
Material mill's certificates Related Specifications
Verification Purchasing requirements for Related Vendor's Procedure
2.2
technical specifications 27951.COS.QUA.STD Material Certificate W/R R
P.O.
Related Standards

3. FABRICATION& IN-PROCESS INSPECTION (根据厂家实际的检查内容填写,填写完成红色字体删除)


Project Specs Project Specs
Welding Fit-up Fit-up Inspection
3.1 27951.COS.QUA.STD 27951.COS.QUA.STD H R R -
inspection Reports
… …

Approved WPS
Approved WPS
Approved Drawing Process Control Datasheet;
3.2 In progress Welding Control Approved Drawing S/R S - -
Project Specs Welding control report
Project Specs
27951.COS.QUA.STD

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Inspection Scope / Category


Verification
No Activity Reference Document Acceptance Criteria
Document
CREST CSE ENI TPI

Approved Drawing Approved Drawing


Visual & Dimension 27951.COS.QUA.STD Approved WPS Demission Control Report
3.3 H S R -
Inspection Project Specs Project Specs Visual inspection Report
… …

3.4 NDT test R R

Related Vendor's Procedure


Pressure test procedure
27951.COS.QUA.STD
Project Specs
3.4 Hydrostatic test Project Specs Testing Report H W R -
Related Standards
Related Standards


Painting Inspection
(Type, color, surface
3.5 preparation, primer, …. … …. H W R -
final, dry film thickness, and
certifications)

4. FINAL INSPECTION & DELIVERY


Approved Drawing
Custom requirement Approved Drawing
Final Visual Dimensional
4.1 Project Specs Custom requirement Final Inspection Report H W R -
Check
27951.COS.QUA.STD Project Specs

Approved Drawing
Custom requirement Approved Drawing
Nameplate check (type, Project Specs Custom requirement
4.2 H S - -
quantity and labelling) Procedure Project Specs
27951.COS.QUA.STD …

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Inspection Scope / Category


Verification
No Activity Reference Document Acceptance Criteria
Document
CREST CSE ENI TPI

Approved Drawing
Custom requirement Approved Drawing
4.3 PUNCH LIST CLOSING Project Specs Project Specs Punch List Record H S R -
27951.COS.QUA.STD …

Approved Drawing
Approved IRN
Custom requirement
Related Report
ISSUANCE OF RELEASE Project Specs Inspection Release Note
4.4 Approved Data Sheets H H W -
NOTE Approved Data Sheets (IRN)
Approved ITP
27951.COS.QUA.STD

4.5 N2 Filling Verification xxx xxx xxx H W -

Approved Packing List


Custom requirement
Approved Packing List
Preservation Specs
Packing and Preservation Custom requirement Finalize Packing List;
4.6 Project Specs H W W -
inspection Preservation Specs Preservation Manual
P.O.
P.O.
27951.COS.QUA.STD

5. FINAL DOCUMENTS

5.1 As Built documents VDRL VDRL VDRL H/R R R -

5.2 Customer Release Note Customer Release Note Customer Release Note Customer Release Note H/R R R -

Installation & Operational Installation & Operational


5.3 VDRL VDRL H/R R R -
Manual Manual

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6.0 RELATED REPORT

ITR Or Report No. ITR Or Report Title

xxx-xxxx-xxxxxx Fit-up report

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