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ZEROCK CONSTRUCTION
30A100DBQB23080
Contract N.
Facility and Sub Facility Name Scale Sheet of Sheets
1st Agri Hub - Industrial Start-Up - General
NA 1 / 31
Document Title Supersedes N.
Superseded by N.
QUALITY CONTROL PLAN FOR BUILDING WORKS Plant Area Plant Unit
NA NA.
Software: Microsoft Word File Name: 708016213.docx
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TABLE OF CONTENTS
1.0 INTRODUCTION................................................................................................................................... 3
2.0 PURPOSE............................................................................................................................................. 3
3.0 SCOPE.................................................................................................................................................. 3
4.0 DEFENITONS AND ABBREVIATIONS................................................................................................ 4
4.1 DEFINITIONS........................................................................................................................................ 4
4.2 ABBREVIATIONS.................................................................................................................................... 4
4.3 INSPECTION POINT TYPOLOGIES........................................................................................................... 5
5.0 REFERNCE DOCUMENTS................................................................................................................... 6
5.1 COMPANY / PROJECT’S REFERENCE DOCUMENTS...................................................................6
5.2 INTERNATIONAL CODE................................................................................................................... 6
6.0 DESCRIPTION OF ACTIVITIES............................................................................................................ 7
6.1 ORGANIZATION AND RESPONSIBILITIES......................................................................................7
6.2 ATTACHEMENTS – QUALITY CONTROL FORMS..........................................................................8
7.0 MATRIX OF INSPECTION ACTIVITIES................................................................................................ 9
8.0 SUMMARY OF QC FORMS ATTACHEMENTS.................................................................................21
8.1 QCF_001 - EXCAVATION............................................................................................................... 22
8.2 QCF_002 – FILLING AND COMPACTION......................................................................................24
8.3 QCF_016 - MATERIAL RECEIVING INSPECTION REPORT.........................................................25
8.4 QCF_103 – MASONRY AND PLASTERING - CHECKLIST............................................................26
8.5 QCF_104 – CARPENTRY, CEILING AND TILES - CHECKLIST.....................................................27
8.6 QCF_105 – ROOFING - CHECKLIST - CHECKLIST.......................................................................28
8.7 QCF_106 – PAINTING & COATING - CHECKLIST (BUILDING).....................................................29
8.8 QCF_107 – HVAC UNIT INSTALLATION - CHECKLIST.................................................................30
8.9 QCF_108 – INSTALLATION OF SANITARY WARES & ACCESSORIES - CHECKLIST................31
LIST OF TABLES
Table 1: Definitions.......................................................................................................4
Table 2: Abbreviations..................................................................................................4
Table 3: Inspection Point Typologies - Intervention Points..................................................5
Table 4: Review of Certification......................................................................................5
Table 5: Project's Reference Documents..........................................................................6
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1.0 INTRODUCTION
In December 2020 Eni agreed to discuss circular economy and sustainable agricultural initiatives to develop
biofuels and bio-feedstock industry in Congo Republic, supporting the Country to reach its decarbonization
targets through 2030.
During 2022, Eni and Congo Republic Government will jointly conduct studies to assess the feasibility and
economic attractiveness of projects in the areas of agricultural development, used cooking oil, bioethanol
and bio-refining with the purpose of leveraging agricultural waste and vegetable oil as a feedstock for bio-
refineries. More specifically Eni and Congo Republic Government has agreed on developing fast track
activities for agricultural development activities, reaching production of bio feedstock by 2023.
The agricultural development project focuses on the development of sustainable oil crops cultivations in
Congo Republic such as cover crops (brassica carinata, camelina sativa), castor seeds, croton trees in agro-
forestry systems and other agro-industrial co-products.
2.0 PURPOSE
The purpose of this Quality Control Plan is to detail all inspection and testing in order to verify that
building works to be performed by ZEROCK CONSTRUCTION for the CONGO - BIO-FUEL INDUSTRIAL
STARTUP AGRIHUB Project conforms to project requirements. This plan shall be read in conjunction
with other related plans and procedures where building activity is an integral part thereof.
3.0 SCOPE
The scope covers the work involved in the supply, delivery, storage, installation and testing for the
construction of all Building and its utilities:
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4.1 Definitions
Table 1: Definitions
Eni Congo. The Party that owns, initiates and develops the Project, ultimately
OWNER / COMPANY
paying for its Investment and Operating costs.
PROJECT BIOFUEL – INDUSTRIAL START-UP AGRI HUB
The Form of Agreement together with the documents in order of priority,
CONTRACT including the exhibits, drawings, specifications and documents referred to
and in the order of precedence listed in the Form of Agreement
ZEROCK - The organization responsible for the execution of a Project
CONTRACTOR
Development Contract.
The organization, appointed by a Contractor, for the provision of a
SUBCONTRACTOR
part of the goods and/or services included into the Contract’s Scope.
Firm awarded with a Purchase Order by CONTRACTOR to supply
VENDOR
Equipment or Material for the PROJECT
Each Party entitled to witness or certify and inspection or test or to
PARTY
review its results
Independent verification party as an appointed Third-Party Inspection or
THIRD PARTY
Authority or Certification Agency
4.2 Abbreviations
Table 2: Abbreviations
S/C SUBCONTRACTOR
CTR CONTRACTOR – ZEROCK CONSTRUCTION
CPY ENI CONGO
RFI REQUEST FOR INSPECTION
TPI THIRDPARTY INSPECTION
AFC APPROVED FOR CONSTRUCTION
MAR MATERIAL ACCEPTANCE REQUEST
CAR CORRECTIVE ACTION REPORT
NCR NON-CONFORMANCE REPORT
PPE PERSONAL PROTECTIVE EQUIPMENT
MPI MAGNETICE PARTICLE INSPECTION
PWHT POST WELD HEAT TREATMENT
PMI POSITIVE MATERIAL IDENTIFICATION
MSDS MATERIAL SAFETY DATASHEET
HVAC HEATING, VENTILATION, AND AIR CONDITIONING
MS METHOD STATEMENT
ITP INSPECTION TEST PLAN
QCF QUALITY CONTROL FORM
DFT DRY FILM THICKNESS
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Full
FI CONTRACTOR/SUBCONTRACTOR is responsible for undertaking the Inspection/Test
Inspection
RFI is required. The PARTY shall witness and sign for acceptance the inspection notice
form. The verifying PARTY must be notified in advance of the execution process. The
H Hold Point CONTRACTOR (or SUBCONTRACTOR) is not allowed to proceed in case of PARTY
absence unless written permission is given. Further following certification shall be
submitted for review (e.g. Laboratory / Third Party Service Company)
RFI is required. The PARTY shall optionally witness. The CONTRACTOR (or
SUBCONTRACTOR) can proceed with inspection even if PARTY is absent.
Witness CONTRACTOR shall sign all the witnessed tests. The PARTY shall sign for acceptance
W
Point of the witnessed inspection and/or test, after review of the CONTRACTOR’s (or
SUBCONTRACTOR’s) relevant Inspection Report. Further following certification shall be
submitted for review (e.g. Laboratory / Third Part Service Company).
RFI is not required. The PARTY shall spot witness during job execution. The
CONTRACTOR (or SUBCONTRACTOR) can proceed whether or not the witnessing
PARTY is present. Certification, if any, shall be spot reviewed.
Surveillance
S COMPANY and/or COMPANY contracted verifying THIRD PARTY representatives will
Point
monitor on a routine basis without specific pre-arrangement with CONTRACTOR and
without stopping the work, in order to verify that agreed procedures and methods are
being followed.
RFI is not required. The PARTY shall not participate to the test. The relevant certification
shall be submitted for review after the execution of the test. In this case, COMPANY will
Review
R specify “Review” for all the documents that the CONTRACTOR is required to submit to
Point
COMPANY for review, before executing the relevant task or part of works or operations
(or to communicate, for review, the results of inspections and/or tests performed).
Review of certification
A - Approval. The Party placing the letter “A” intends to approve the material prior to use, the trial test, the
mock-up, etc…
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27583.ENG.CIV.STD CIVIL WORKS - ROOFING & CLADDING WITH SHEETS & PANNELS
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Quality Manager: Responsible to prepare and issue this document and responsible for all
QUALITY activities of the project. He v/ She shall also be responsible for
resolving non-conformities in consolation with the Construction Manager
and Eni Congo Rep.
Project Manager: Responsible to ensure that information concerning the work is available on
site.
Construction Manager: Responsible for implementation of this procedure to ensure quality work,
safe use, handling, storage and erection operations. The Construction
Manager shall use specialized, project management techniques to oversee
the planning and construction of the project, from its beginning to its end.
Quality Control Inspectors: They shall be responsible for issuing all necessary reports once finished
and accepted the activity obtaining approvals, as established in this
document and in the quality control plan. Various QC Inspectors shall be
engaged to cover all works scopes which are not limited to welding, piping,
civil, painting, Electrical and Instrumentation.
Site Engineer: He shall be responsible for the complete activity including, but not limited to:
Work planning and risk assessment at work place.
Ensuring that they observe the requirements pertaining to Safety and
Quality for this work. Manage manpower, equipment and materials for
safe and timely completion of work. Ensure that method statement is
followed strictly and implemented at site.
To prepare daily progress report and send to planning, area manager
and other related concerns.
HSE Officer: Shall be responsible for the implementation of the HSE procedures before
and during the execution of piping fabrication and installation. Shall be
responsible for check for any unsafe conditions on the working areas and
liaise with field supervisor ensuring that the work is carried out as per
approved Project Safety plan and procedure. Advise the construction crew
on HSE aspects and ensure their safety. Arrange through Job performer for
tool box talk covering risk Cross checking certified material devices and
equipments are used. Do weekly, monthly HSE audit.
Ensure appropriate safety measures are taken as per the risk assessment
and controlled documents.
Ensure that all staff adhere to the HSE plan and HSE requirements.
Site Foreman/Supervisor: Ensure that the work is carried out in accordance with project specification
drawings and related QCP‟s and ITP‟s.
Ensure that the preceding activity was completed and approved for building
works.
Ensure that all preparations have been made as to the execution of the
building activity.
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Plastery work:
Applying plastering
Check for level, undulations,
etc. Project Design Specifications,
As per Building Plan /
Inspection of plastering work: 27561.ENG.CIV.STD
3.3 AFC Drawing
Material Approval QCF_103 FI W N.A.
Curing period finished and released for
AFC Drawing
next activity.
Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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Flooring:
a) Cavity floor (raised Floor)
Material Project Design Specifications, Manufacturers
Grilled Panels 27566.ENG.CIV.STD Recommendation
5.1 Adjustable Pedestal AFC Architectural drawings Material Approval
QCF_104 H W N/A
Finishing (Anti-static
wearing & Aluminum Foil)
b) R.C.C Floor
Floor Finish
Ceiling:
Acoustic ceiling (Suspended) Architectural drawings,
Material Project Design Specifications,
Manufacturer’s
Hanger & Panel 27566.ENG.CIV.STD
Recommendations, and QCF_104
5.2 Fixing AFC Architectural drawings, H W N/A
ASTM C - 636.
Finishing ASTM C - 636
Material Approval
Ordinary ceiling
Rendering
Finishing
Project Specification /
Wall Tiles: Project Design Specifications, Manufacturers
5.3 Placing of wall tiles. 27566.ENG.CIV.STD Recommendation QCF_104 H W N/A
Check for any physical ACF Architectural drawings, Material Approval
damage.
Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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In process inspection OF
Sanitary installation works:
Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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10
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LOCATION OF INSPECTION: PO. NO.: SUPPLIER NAME: SHIPPING DOC NO.: PAGE:
DIMENSION QUANTITY
HEAT CERTIFICATE
PO MARK QT Y NCR/OBS
S/ ITEM SPEC/GR /LOT /
ITE CODE/ DIA(ø) SCH/T INPSECTION RESULT NO. REMARKS
N DESCRIPTION ADE REC' PACKIN /BATCH DOCUMEN
M TAG / HK P.O. (If Any)
VED G LIST NO T NO.
NO NO LENGT (mm)
H(m)
RFI No.
ISSUED DATE;
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Notes:
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ACCEPTANCE
DESCRIPTION OF CHECKS REMARK
YES NO N/A
Notes:
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Notes:
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Notes:
The installation of the above equipment has been satisfactorily completed in accordance with the drawings and
specifications.
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Notes:
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