CONGO BIOFUEL

1ST AGRI HUB – INDUSTRIAL START-UP

QUALITY CONTROL PLAN FOR PIPING

EX-DE 00 10/01/2023 Issue for Comments E.HAWASH RO.HABIB R. JALBOUT

Validity Revision
Status Number Contractor Contractor Contractor Company
Date Description
Prepared Checked Approved Approved
Revision Index
Company logo and business name Project Name Company Document ID

CONGO BIOFUEL 30A100DBQB23070

Eni Congo SA Job N.

Contractor logo and business name Contractor Document ID

ZEROCK CONSTRUCTION
30A100DBQB23070
Contract N.
Facility and Sub Facility Name Scale Sheet of Sheets
1st Agri Hub - Industrial Start-Up - General
NA 1 / 23
Document Title Supersedes N.

Superseded by N.
QUALITY CONTROL PLAN FOR PIPING - GENERAL Plant Area Plant Unit
NA NA.
Software: Microsoft Word File Name: 708016021.docx

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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EX-DE 00

TABLE OF CONTENTS

1.0 INTRODUCTION................................................................................................................................... 3
2.0 PURPOSE............................................................................................................................................. 3
3.0 SCOPE.................................................................................................................................................. 3
4.0 DEFENITONS AND ABBREVIATIONS................................................................................................ 4
4.1 DEFINITIONS........................................................................................................................................ 4
4.2 ABBREVIATIONS.................................................................................................................................... 4
4.3 INSPECTION POINT TYPOLOGIES........................................................................................................... 5
5.0 REFERNCE DOCUMENTS................................................................................................................... 6
5.1 COMPANY / PROJECT’S REFERENCE DOCUMENTS...................................................................6
5.2 INTERNATIONAL CODE................................................................................................................... 6
6.0 DESCRIPTION OF ACTIVITIES............................................................................................................ 7
6.1 ORGANIZATION AND RESPONSIBILITIES......................................................................................7
6.2 ATTACHEMENTS – QUALITY CONTROL FORMS..........................................................................8
7.0 MATRIX OF INSPECTION ACTIVITIES................................................................................................ 9
8.0 SUMMARY OF QC FORMS ATTACHEMENTS.................................................................................17
8.1 QCF_004 - EQUIPMENT CALIBRATION LIST................................................................................18
8.2 QCF_014 - FIT-UP INSPECTION REPORT....................................................................................19
8.3 QCF_016 - MATERIAL RECEIVING INSPECTION REPORT.........................................................20
8.4 QCF_017 - WELDING CONSUMMABLES CONTROL LOG...........................................................21
8.5 QCF_018 - VISUAL & DIMENSIONAL CONTROL INSPECTION REPORT....................................22
8.6 QCF_019 - NDT REQUEST FORM................................................................................................. 23

LIST OF TABLES

TABLE 1: DEFINITIONS..................................................................................................................................... 4
TABLE 2: ABBREVIATIONS................................................................................................................................ 4
TABLE 3: INSPECTION POINT TYPOLOGIES - INTERVENTION POINTS...................................................................5
TABLE 4: REVIEW OF CERTIFICATION............................................................................................................... 5
TABLE 5: PROJECT'S REFERENCE DOCUMENTS................................................................................................ 6

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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QUALITY CONTROL PLAN FOR PIPING - GENERAL Status Number
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1.0 INTRODUCTION
In December 2020 Eni agreed to discuss circular economy and sustainable agricultural initiatives to develop
biofuels and bio-feedstock industry in Congo Republic, supporting the Country to reach its decarbonization
targets through 2030.

During 2022, Eni and Congo Republic Government will jointly conduct studies to assess the feasibility and
economic attractiveness of projects in the areas of agricultural development, used cooking oil, bioethanol
and bio-refining with the purpose of leveraging agricultural waste and vegetable oil as a feedstock for bio-
refineries. More specifically Eni and Congo Republic Government has agreed on developing fast track
activities for agricultural development activities, reaching production of bio feedstock by 2023.

The agricultural development project focuses on the development of sustainable oil crops cultivations in
Congo Republic such as cover crops (brassica carinata, camelina sativa), castor seeds, croton trees in agro-
forestry systems and other agro-industrial co-products.

2.0 PURPOSE
The purpose of this document is to prepare Construction Quality Control Plan indicating various checks/
inspection activities to be performed by ZEROCK CONSTRUCTION for the CONGO - BIO-FUEL
INDUSTRIAL STARTUP AGRIHUB Project and the type of records to be generated as evidence of
performance of various activities.

The main purposes are:

 To define the different stages of inspection during Piping Fabrication Welding & NDT activities.
 To identify Construction responsibility at each step.
 To define Inspection levels by CONTRACTOR, SUBCONTRACTOR, and COMPANY during the piping
work activities.
 To define the relevant reports to be used for record and certification.

3.0 SCOPE
The project quality plan describes the requirements of quality management system and the activities
stipulated. It provides the basic document used for the quality management system, and supplies the
information that is identical with the quality management system.

The Plan is applicable for the Project Management, Engineering, Construction, Installation, and
Commissioning of the Bio-Fuel Industrial Startup AgriHub Project.

This document shall be read in conjunction with the applicable project specifications and MS.

The following piping systems shall be covered under this scope:

 CS/SS PRESSURE LINES

 CS/SS GRAVITY LINES
 FIRE FIGHTING (under & above ground)
 HDPE PIPING
 PLUMBING PIPING AND COPPER PIPE FOR AC REFRIGERANT

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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4.0 DEFENITONS AND ABBREVIATIONS

For the purposes of this Plan / Procedure, the following definitions/abbreviations shall apply:

4.1 Definitions

Table 1: Definitions
Eni Congo. The Party that owns, initiates and develops the Project, ultimately
OWNER / COMPANY
paying for its Investment and Operating costs.
PROJECT BIOFUEL – INDUSTRIAL START-UP AGRI HUB
The Form of Agreement together with the documents in order of priority,
CONTRACT including the exhibits, drawings, specifications and documents referred to
and in the order of precedence listed in the Form of Agreement
ZEROCK - The organization responsible for the execution of a Project
CONTRACTOR
Development Contract.
The organization, appointed by a Contractor, for the provision of a
SUBCONTRACTOR
part of the goods and/or services included into the Contract’s Scope.
Firm awarded with a Purchase Order by CONTRACTOR to supply
VENDOR
Equipment or Material for the PROJECT
Each Party entitled to witness or certify and inspection or test or to
PARTY
review its results
Independent verification party as an appointed Third-Party Inspection or
THIRD PARTY
Authority or Certification Agency

4.2 Abbreviations

Table 2: Abbreviations
S/C SUBCONTRACTOR
CTR CONTRACTOR – ZEROCK CONSTRUCTION
CPY ENI CONGO
RFI REQUEST FOR INSPECTION
TPI THIRDPARTY
AFC APPROVED FOR CONSTRUCTION
MAR MATERIAL ACCEPTANCE REQUEST
CAR CORRECTIVE ACTION REPORT
NCR NON CONFORMANCE REPORT
DPI DYE PENETRANT INSPECTION
MPI MAGNETICE PARTICLE INSPECTION
PWHT POST WELD HEAT TREATMENT
RFI REQUEST FOR INSPECTION
PMI POSITIVE MATERIAL IDENTIFICATION
WPS WELDING PROCEDURE SPECIFICATION
PQR PROCEDURE QUALIFICATION RECORDS
NDT NON-DESTRUCTIVE TESTING

This document is property of Eni Congo SA.

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4.3 Inspection Point Typologies

The intervention points are:

Table 3: Inspection Point Typologies - Intervention Points

Full
FI CONTRACTOR/SUBCONTRACTOR is responsible for undertaking the Inspection/Test
Inspection
RFI is required. The PARTY shall witness and sign for acceptance the inspection notice
form. The verifying PARTY must be notified in advance of the execution process. The
H Hold Point CONTRACTOR (or SUBCONTRACTOR) is not allowed to proceed in case of PARTY
absence unless written permission is given. Further following certification shall be
submitted for review (e.g. Laboratory / Third Party Service Company)
RFI is required. The PARTY shall optionally witness. The CONTRACTOR (or
SUBCONTRACTOR) can proceed with inspection even if PARTY is absent.
Witness CONTRACTOR shall sign all the witnessed tests. The PARTY shall sign for acceptance
W
Point of the witnessed inspection and/or test, after review of the CONTRACTOR’s (or
SUBCONTRACTOR’s) relevant Inspection Report. Further following certification shall be
submitted for review (e.g. Laboratory / Third Part Service Company).
RFI is not required. The PARTY shall spot witness during job execution. The
CONTRACTOR (or SUBCONTRACTOR) can proceed whether or not the witnessing
PARTY is present. Certification, if any, shall be spot reviewed.
Surveillance
S COMPANY and/or COMPANY contracted verifying THIRD PARTY representatives will
Point
monitor on a routine basis without specific pre-arrangement with CONTRACTOR and
without stopping the work, in order to verify that agreed procedures and methods are
being followed.
RFI is not required. The PARTY shall not participate to the test. The relevant certification
shall be submitted for review after the execution of the test. In this case, COMPANY will
Review
R specify “Review” for all the documents that the CONTRACTOR is required to submit to
Point
COMPANY for review, before executing the relevant task or part of works or operations
(or to communicate, for review, the results of inspections and/or tests performed).

Review of certification

Table 4: Review of Certification

(1) Manufacturer's certificates to be submitted
(2) Manufacturer’s Certificates Review
(3) Laboratory’s Certificates to be submitted
(4) Laboratory’s Certificates Review
(5) Data Sheet/Catalogues to be submitted
(6) Data Sheet/Catalogues Review

I - Information: Inspection notice is not required.

OWNER will specify with “Information” (I) those documents related to the execution of the relevant part of the
works that the CONTRACTOR is required to submit to OWNER, for information.

A - Approval. The Party placing the letter “A” intends to approve the material prior to use, the trial test, the
mock-up, etc…

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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5.0 REFERNCE DOCUMENTS

5.1 COMPANY / PROJECT’S REFERENCE DOCUMENTS

Table 5: Project's Reference Documents

Document Number Title

FACILITIES – CONSTRUCTION QUALITY CONTROL AND

27951.COS.QUA.STD MECHANICAL COMPLETION SPECIFICATION
FACILITIES – CONSTRUCTION QUALITY CONTROL AND
27950.COS.QUA.STD
COMMISSIONING MANAGEMENT
20377.ENG.MEC.FUN PIPING WELD EXAMINATION – GENERAL REQUIREMENTS
06732.ENG.PIP.STD PIPING CLASS

20367.ENG.PIP.PRG WELD CODE FOR WELDING PROCEDURE AND EXAMINATION

30A100DBQB23010_EXDE02_49 PROJECT QUALITY PLAN

20367.ENG.PIP.PRG WELD CODE FOR WELDING PROCEDURE AND EXAMINATION

20368.ENG.MME.STD CARBON STEEL PIPING WELDING

06737.ENG.MME.STD TYPICAL PIPING ASSEMBLIES

5.2 INTERNATIONAL CODE

ASME B31.3 Process Piping.

ASME Section V Boiler and Pressure Vessel Code – Non Destructive Examination.
ASME Section VIII Div.1 Boiler and Pressure Vessel Code – Rules for Construction of
Pressure Vessel.
ASNT SNT-TC-1A Non Destructive Testing.
ISO 9712 Non Destructive Testing – Qualification and certification of personnel.
ASME B16.5 Pipe Flanges and Flanged Fittings
ASNT SNT-TC-1A Non Destructive Testing.
ISO 9712 Non Destructive Testing – Qualification and certification of personnel.
ASTM B 75 Seamless Copper Tube
ANSI/AWS A5.8 Specification for filling for Filler Metals for Brazing.
ASME Sec. IX Welding and Brazing Qualifications
BS 1724 Specification for Bronze welding by gas.
ASTM D3350-14 Standard Specification for PE Plastics Pipes and Fittings Material
ASTM D3035-15 Standard Specification for PE Plastics Pipes (DR-PR) Based on Controlled
Outside Diameter.
ISO 4427 Polyethylene (PE) pipes for water supply – specifications
ISO 7005-3 Metallic flanges – Part 3, Copper alloy and composite flanges

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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6.0 DESCRIPTION OF ACTIVITIES

6.1 ORGANIZATION AND RESPONSIBILITIES

 The Project Quality team is headed by the Quality Manager and he reports to Project Manager
administratively.

Quality Manager: Responsible to prepare and issue this document and responsible for all
QUALITY activities of the project. He v/ She shall also be responsible for
resolving non-conformities in consolation with the Construction Manager
and Eni Congo Rep.

Project Manager: Responsible to ensure that information concerning the work is available on
site.

Construction Manager: Responsible for implementation of this procedure to ensure quality work,
safe use, handling, storage and erection operations. The Construction
Manager shall use specialized, project management techniques to oversee
the planning and construction of the project, from its beginning to its end.

Quality Control Supervisor: Responsible to monitor, review and collect all relevant quality records
verifying its adequacy and make sure those records are correctly archived.

Quality Control Inspectors:
They shall be responsible for issuing all necessary reports once finished
and accepted the activity obtaining approvals, as established in this
document and in the quality control plan. Various QC Inspectors shall be
engaged to cover all works scopes which are not limited to welding, piping,
civil, painting, Electrical and Instrumentation.

Site Engineer: He shall be responsible for the complete activity including, but not limited to:
Work planning and risk assessment at work place.
Ensuring that they observe the requirements pertaining to Safety and
Quality for this work. Manage manpower, equipment and materials for
safe and timely completion of work. Ensure that method statement is
followed strictly and implemented at site.
To prepare daily progress report and send to planning, area manager
and other related concerns.

HSE Officer: Shall be responsible for the implementation of the HSE procedures before
and during the execution of piping fabrication and installation. Shall be
responsible for check for any unsafe conditions on the working areas and
liaise with field supervisor ensuring that the work is carried out as per
approved Project Safety plan and procedure. Advise the construction crew
on HSE aspects and ensure their safety. Arrange through Job performer for
tool box talk covering risk Cross checking certified material devices and
equipments are used. Do weekly, monthly HSE audit.
Ensure appropriate safety measures are taken as per the risk assessment
and controlled documents.
Ensure that all staff adhere to the HSE plan and HSE requirements.

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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QUALITY CONTROL PLAN FOR PIPING - GENERAL Status Number
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6.2 ATTACHEMENTS – QUALITY CONTROL FORMS

QCF_004 EQUIPMENT CALIBRATION LIST
QCF_014 FIT-UP INSPECTION REPORT
QCF_016 MATERIAL RECEIVING INSPECTION REPORT
QCF_017 WELDING CONSUMMABLE CONTROL LOG
QCF_018 VISUAL & DIMENSIONAL CONTROL INSPECTION REPORT
QCF_019 NDT REQUEST FORM

This document is property of Eni Congo SA.

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7.0 MATRIX OF INSPECTION ACTIVITIES

Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Acceptance criteria QC Report
phase
Spec. and procedures) CTR CPY TPI COMMENTS

001 ITP - 001

1.0 CS / SS PIPING FABRICATION AND INSTALLATION : FOR PRESSURE / GRAVITY LINES
Document Submission &
Approval: Approved
 Receive Drawings Project Specification / Documentation
Procedure Transmittals
 Qualification of Approved Dwgs
Approved PQR /WPS
PQR/WPS 20367.ENG.PIP.PRG RT Report and Lab.
Report (if required)
1.1 ASME SEC. V / IX H R N/A
 Welder Qualification ASME Sec IX
Testing (WQT) Welder Qualification
Valid calibration
Project Quality Plan Test Record (WQTR)
certificates
 Verify calibration of Welder Certificates
inspection, measuring Calibration
and test equipment. Certificates

Delivery Note
Project Specification/
Material Receiving Inspection:
Contract Requirements Mill Certificates /
 Material identification and Material Receiving
1.2 BS EN 10204 3.1. FI R N/A
surface quality. Inspection Report
Purchase Order
Mill Cert.
ASME B36.10 / 19M
1.3 Handling and Storage of Packing List FI R N.A.
materials: Project Specification / As per Project Project Specification
 Verify fabrication Procedure Specification / Procedure / Procedure
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Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Acceptance criteria QC Report
phase
Spec. and procedures) CTR CPY TPI COMMENTS
materials at site and
ensure all material
adequately protected.
 Ensure all SS materials
are stored separately.
Welding Consummable control Project Specification / As per Project
Test Cert. 3.1 B,
1.4 and storage procedure: Procedure Specification / Procedure FI R N.A.
QCF_017
WPSs/ PQRs ASME SEC II PART C
Before Production Welding:
 Marking
 Cutting
1.5  Edge preparation AFC Dwgs / WPS AFC Dwgs / WPS H W N/A
----
 Preheat
 Alignment
 Tack Welding.

Fit-up Inspection:
1.6 AFC Dwgs / WPS AFC Dwgs / WPS H W N/A
 Dimensional Check Fit-up Inspection Report

Production Welding:
 WPS/PQR Qualification
Test
ASME B31.3
 Welder Qualification Test. Project Specification / WPS / PQR
1.7 ASME SEC. V / IX W W N.A.
 Check correct Procedure WPS/PQR
WQTR
consumable
 Welding (GTAW Process
and SMAW Process)
1.8 Visual Inspection of Visual Inspection FI W N.A.
Weldments: Project Specification / ASME SEC. V – Article 9 Report
 Verify that all completed Procedure
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Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Acceptance criteria QC Report
phase
Spec. and procedures) CTR CPY TPI COMMENTS
joints comply with the
ASME SEC. V – Article 2
acceptance standard.
NDT (Nondestructive Testing): ASME B31.3
1.9  Check NDE Procedures / Project Specification / ASME SEC. V / ASNT Cert. FI W N.A.
Personnel Qualification Procedure Valid NDT Certification
NDE Inspection: RT Report
ASME B31.3
 Radiographic
Project Specification /
2.0 Examination PT Report FI W N.A.
Procedure ASME SEC. V
 Dye Penetrant Test.
Magnetic Particle Inspection MT Report
ASME B31.3
2.1 PWHT (If required): Project Specification / ASME SEC. V / IX PWHT Report W W N.A.
Procedure WPS/PQR
Weld Repair: (If applicable)
2.2  Ensure defect has fully Project Specification / WPS/PQR ----- FI W N.A.
removed Procedure

Traceability (incl welding

2.3 Project Specification / WPS/PQR ----- FI W N.A.
comsumable) records
Procedure
Bolting and Gasket (If
applicable): Project Specification /
2.4 AISC & Manufacture Std BT Report FI W N.A.
 Bolt tightening Vendor Procedure
 Bolt coating
2.4 Line Check: Isometric / P&ID ----- FI W N.A.
 Line layout Isometric / P&ID
 Size, Ratings
 Valve, Fitting, Vent and
Drain Arrangements
 Supports

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Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Acceptance criteria QC Report
phase
Spec. and procedures) CTR CPY TPI COMMENTS
 Hydrotest Package
Pressure Testing:
 Check calibration of Calibration Certificate
pressure gauges & Chart GA Dwgs
Valid Calibration Certificate
2.5 Recorder Pressure Test Report FI W N.A.
/ Line list
 Check test pressure & Isometric / P&ID
Test Duration Chart Recorder
 Visual Inspection of leaks
Flushing, cleanout and purge: GA Dwgs
2.6 ----- FI W N.A.
 Check cleaning method Isometric / P&ID Cleaning Report
Blasting and Painting: (If
required) Project Specification / As per approved SS, HDPE & PVC
Blasting & painting
2.7  Surface preparation Painting Procedure drawings / Project Painting FI W N.A. Pipes do not require
Report
 Painting works Spec painting
Painting inspection
Documentation:
 Review all Quality report Project Specification /
2.8 Approved Dwgs Final Documentation FI R N.A.
and compile all quality Contract Documents
documents

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Spec. Acceptance criteria QC Report
phase
and procedures) CTR CPY TPI COMMENTS

002 ITP - 002

1.0 FABRICATION AND INSTALLATION FOR FIRE FIGHTING PIPING SYSTEMS (UG /AG)

Document Submission &

Project Spec. / Method Project Spec. / Method
Approval:
1.1 Statement Statement Submittals FI R N.A.
 Method Statement
AFC Drawing
 Receive Drawing

Materials Receiving: As per Project Material Inspection

1.2 Project Specification / MS FI R N.A.
 Receive piping materials Specification / Mill cert Report

1.3 Pipe Cleaning: Project Spec. / Method As per Project Material inspection W W N.A.
 The pipe end Cap/Seal Statement Specification / MS Report
will not be removed until
the pipe is to be installed.
 At openings for branches
in pipe, all material,
which falls into the pipe,
will be removed before
Grooving/Threading in
the branch fittings.
 Internal and external
part of pipe and pipe
fittings will be clean and
free from oil, rust, scale,
and other material that
would be detrimental to
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Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Spec. Acceptance criteria QC Report
phase
and procedures) CTR CPY TPI COMMENTS
either the weld or the
base metal when heat is
applied.
Identification, Labelling,
As per materials
Handling and Stocking of Material inspection
1.5 Project Specification / MS specification / size / FI/W W N.A.
pipes, fittings and valves: Report
schedule, etc
Fabrication:
 Drawing marking
 Pipe cutting/grinding Fit-up inspection
1.6 Project Specification / MS Isometric / P&ID FI/W W N.A.
 Grooving Report
 Fit-up and joining

Pre-Installation:
 Location survey
 Covering of spool ends.
 Completion of painting Visual inspection
1.7 Project Specification / MS Isometric / P&ID FI/W W N.A.
activities where Report
necessary.
 Completion of grooving if
necessary.

Pipe Installation:
Isometric / P&ID
 Clearance for installation
NFPA 13, NFPA 14, Visual inspection
1.8  Supporting Project Specification / MS FI/W W N.A.
NFPA 15 and NFPA 16 Report
 Valves and Instruments
 Flow line elevation and slope.

1.9 Pressure Test for Pipe Isometric / P&ID Pressure Test Report H H N.A.
Installation: Project Specification / Test NFPA 13, NFPA 14, Test pressure as

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Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Spec. Acceptance criteria QC Report
phase
and procedures) CTR CPY TPI COMMENTS
specified in
 Check No leak or NFPA 15, NFPA 16 and
Procedure specification
pressure drop. NFPA 25

Documentation:
Review all Quality report and Project Specification / Contract
2.0
Documents
Approved Dwgs Final Documentation FI R N.A.
compile all quality documents

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Spec. Acceptance criteria QC Report
phase
and procedures) CTR CPY TPI COMMENTS

003 ITP - 003

3.0 PLUMBING PIPING AND COPPER PIPE (REFRIGERANT PIPE) INSTALLATION
Document Submission &
Approval: Project Spec. / Method Project Spec. / Method
1.1  Method Statement Statement Statement Document Submittals FI R N.A.
 ITP Approved ITP / Drwgs
 Shop drawings

Materials Handling, Storage As per manufacturer’s Delivery Note,

Project Specification/
1.2 and Delivery: instruction, Datasheet Packing List FI R N/A
Procedure
 Material identification. TDS

Material Control & Equipment

Receiving Inspection: Material Certificates of Equipment
 Inspection of copper Project Specification/ conformance/ Calibration Log
1.3 Procedure Calibration Certificates Material Receiving FI W N/A
pipes and fittings
of equipment / tools Inspection Report
 Inspection of plumbing
equipment and tools.
Plumbing Installation:
a) Marking, Cutting and
cleaning of pipes
Project Specification/ AFC Drwgs / Approved
b) Heating and jointing of
1.4 Procedure WPS FI W N/A
pipes – Brazing/ welding
BS 1724
of copper pipes.
c) Flange connection and
fittings

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Spec. Acceptance criteria QC Report
phase
and procedures) CTR CPY TPI COMMENTS
AFC Drwgs / Installation
Pipe Hangers and Supports
1.5
Installation (where applicable):
Project Specification/ Instructions ---- FI W N/A
Procedure

Connecting pipes and piping AFC Drwgs / Installation

1.6
installations:
Project Specification/
Instructions
---- FI W N/A
Procedure
Inspection and test:
 Dimensional check AFC Drwgs / Installation Check list and
1.7 Project Specification/
Instructions inspection records FI W N/A
 Visual check 100% Procedure

Pressure Test: AFC Drwgs / Test Procedure

1.8 Project Specification/ Test Report FI W N/A
 Hydraulic test Specification
Procedure
AFC Drwgs / Installation
Refrigerant Pipe Insualtion
1.9
(where applicable):
Project Specification/ Instructions ---- FI W N/A
Procedure
AFC Drwgs / Installation
Pipe system cleaning and
2.0
flushing:
Project Specification/ Instructions ---- FI W N/A
Procedure
Installation of equipment and
Project Specification/ AFC Drwgs / Installation
2.1 final connection to equipment,
Procedure Instructionns
Installation Checklist FI W N/A
valves and accessories:

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Spec. Acceptance criteria QC Report
phase
and procedures) CTR CPY TPI COMMENTS

004 ITP - 004

1.0 INSTALLATION OF HDPE PIPING SYSTEM (UG / AG)
Document Submission &
Approval:
Project Specification / MS, Project Specification Approved
 MS for installation of
1.1 Approved ITP / MS Documentation H R N/A
HDPE pipes
Approved Piping Layout Approved ITP Transmittals
 ITP
 HDPE pipes and fittings
Material Receipt, Handling
and Storage:
Material Receipt Inspection –
a) Check the size and
Project Specification / Project Specification Delivery Note,
class of pipes as per
1.2
drawing / Material
Procedure / Procedure QCF_016
H R N/A
Submittal.
b) Check for any physical
damage to the pipes
and fittings.
Pre-Installation for UG
 Marking the layout and
routing of pipes. Refer Method
 Excavation Project Specification / Project Specification Survey Report, Statement for
1.3  Trench preparation. Procedure / Procedure
Checklist
H W N/A Excavation and
 Dewatering if Backfilling for
necessary. Pipes.
 Leveling, laying and
supporting of pipes.

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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EX-DE 00

Reference documents Intervention Points

ITP
Description of activity (Applicable PROJECT Spec. Acceptance criteria QC Report
phase
and procedures) CTR CPY TPI COMMENTS
Pre-Installation for AG
 Scaffolding.
 Marking the layout and
Project Specification / Project Specification
routing of pipes. Survey Report
1.4 Procedure / Procedure H W N/A
 Drilling for supports
 Installation of pipes with
proper level &
alignment
HDPE Pipes and Fittings
Installation: Project Specification
Project Specification / QCF.088
 Pipe joining installation. / Procedure
1.5 Procedure H W N/A
 HDPE Pipe welding Approved Drawing Installation Checklist
 Visual Inspection for
pipe/fitting Installation.

HDPE Pipe Laying:

Project Specification / Project Specification QCF.088
 Inspection on
1.6 Procedure / Procedure
Installation Checklist
H W N/A
completion of
Installation.

Pressure Testing: Project Specification / Project Specification

1.7  Carry out Hydro test. Procedure / Procedure Pressure Test Report H W N/A

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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8.0 SUMMARY OF QC FORMS ATTACHEMENTS

QCF_XXX Form Title

1 QCF_004 EQUIPMENT CALIBRATION LIST

2 QCF_014 FIT-UP INSPECTION REPORT

3 QCF_016 MATERIAL RECEIVING INSPECTION REPORT

4 QCF_017 WELDING CONSUMMABLE CONTROL LOG

5 QCF_018 VISUAL & DIMENSIONAL CONTROL INSPECTION REPORT

6 QCF_019 NDT REQUEST FORM

7 QCF_088 PIPING INSTALLATION CHECKLIST

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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8.1 QCF_004 - EQUIPMENT CALIBRATION LIST

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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8.2 QCF_014 - FIT-UP INSPECTION REPORT

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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8.3 QCF_016 - MATERIAL RECEIVING INSPECTION REPORT

Doc No.: QCF_016

MATERIAL RECEIVING INSPECTION REPORT Rev. Date:
Page of
ITP Phase Ref:

LOCATION OF INSPECTION: PO. NO.: SUPPLIER NAME: SHIPPING DOC NO.: PAGE:

DIMENSION QUANTITY
HEAT CERTIFICATE
PO MARK QT Y NCR/OBS
S/ ITEM SPEC/GR /LOT /
ITE CODE/ DIA(ø) SCH/T INPSECTION RESULT NO. REMARKS
N DESCRIPTION ADE REC' PACKIN /BATCH DOCUMEN
M TAG / HK P.O. (If Any)
VED G LIST NO T NO.
NO NO LENGT (mm)
H(m)

NOTES: INSPECTION NOTIFICATION REFERENCE

RFI No.
ISSUED DATE;

Construction CTR QC CPY QC TPI OTHERS

NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE

Date Date Date

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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8.4 QCF_017 - WELDING CONSUMMABLES CONTROL LOG

WELDING CONSUMABLES QCF_017

CONTROL LOG Page 1 of 1

Report N°: Report Date:

Job N°: Area:

Client: Project:

Location: ITP Phase Ref:

Consumable type: Electrodes (E) Wire(W) Flux (F)

Pos. AWS Size Brand Type Heat N° Certificate Quantity
Code Ø N° & Date Boxes Package
mm s

Warehouse Supervisor QA/QC Supervisor Welding Supervisor/Engineer

Signature: Signature: Signature:

Date: Date: Date:

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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8.5 QCF_018 - VISUAL & DIMENSIONAL CONTROL INSPECTION REPORT

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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8.6 QCF_019 - NDT REQUEST FORM

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Doc No.: QCF_088

PIPING INSTALLATION CHECKLIST Report No:
ITP No:
ITP Phase No.:

Location: System: Pipe Material / Type: Drwg Ref.: Date:

Slope (If any)
Pipe Painting / Insulation /
Location of Pipe / Pipe Pipe Support Pressure Test
Length Length Pipe Level Pipe Fittings Joint Type / Thickness
Grid line / Equipment Start Finish YES / NO Acceptability Remarks
(mm dia) (mm from FFL YES / NO YES / NO
(mm) (mm) YES / NO
From To (mm)
dia)

NOTES: INSPECTION NOTIFICATION REFERENCE

RFI No.
ISSUED DATE

Construction CTR QC CPY QC TPI OTHERS

NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE

Date Date Date

This document is property of Eni Congo SA.

It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.