MAAMOURA AND BARAKA DEVELOPMENT PROJECT

PIPELINE CONSTRUCTION
Inspection and Test Plan

EX-CO 0 16/03/2010 Final Issue JG HS MM

Reissued with
EX-CO B1 29/05/2009 JG HS MM
comments Implemented
EX-CO B 13/05/2009 First issue JG HS MM
Validation Rev. Date Description Prepared by Checked by Approved by Company
Status Approval
Company logo and business name Project name: Company doc. Identification

Maamoura and Baraka 3314.02.DBQB.16001

Development Project Job N
Contractor logo and business name Contractor doc. Identification
‫ﻣﻘﺎوﻻت إﻧﺠﺎز اﻟﻤﻨﺸﺂت اﻟﺼﻨﺎﻋﻴﺔ و اﻟﺒﺘﺮوﻟﻴﺔ‬ ITP02/AR305
Petroleum & Industrial Realisation Contractors
Contract N : 500401
Facility Name Location Scale Sheet of Sheets
Onshore Project Facilities Tasarka – Tunisia n.a. 1/5
Document Title Supersedes N na
Pipeline Construction Inspection and Test Plan Superseded by N na
Plant Area Plant Unit
n.a. n.a.

This document is the property of Eni Tunisia B.V. who will safeguard its rights according to the civil and penal provisions of the Law.
 INSPECTION AND TEST PLAN

PIPELINE CONSTRUCTION

CLIENT DOC N°: 3314.02.DBQB.16001 CONTRACT N°:500401

PIRECO DOC N°:ITP02/AR305 REV:0 AR305 SHEET 2 / 5
1- Scope
The scope of this quality Control Plan (QCP) is to define the main Inspections and testing Activities regarding the onshore pipeline construction that shall be carried out
according to the project requirements, on Maamoura And Baraka Development Project.

2-Reference:
2.1 Applicable Standards And Codes
API 1104: American Petroleum Institute Standard 1104 “Welding of Pipelines and Related Facilities”
ASME V: ASME V Boiler and Pressure Vessel Code SECTION V

2.2 Project Specific Document

3314.02.DTST.11178 : MAAMOURA AND BARRAKA PIPELINE HYDRAULIC TESTING SPECIFICATION

3314.02.DTST.11188 : MAAMOURA AND BARRAKA PIPELINE HEAT SHRINK SLEEVES SPECIFICATION

3314.02.DTST.11180 : MAAMOURA AND BARRAKA PIPELINE NDT SPECIFICATION
3314.02.DTST.11181 : EXPORT GASLINE PIPELINE NDT SPECIFICATION

3- Part Involved & Definitions

Contractor : Pireco
Client : ENI Tunisia B.V
Third Party: Independent Control Agency

4- Involvement Legend and Definitions

• H - Mandatory Hold Point For Inspection by full witness of activities .the activities cannot proceed without witness
• W - Witness: Company to be notified in advance prior to starting activity .If company does not attend activity can proceed
• S – Surveillance Inspection of activities ,random check to verify compliance with Project specs.
• R – Review: Verification of compliance with specifications by review of documentations .

This document is the property of Eni Tunisia B.V. who will safeguard its rights according to the civil and penal provisions of the Law.
 INSPECTION AND TEST PLAN

PIPELINE CONSTRUCTION

CLIENT DOC N°: 3314.02.DBQB.16001 CONTRACT N°:500401

PIRECO DOC N°:ITP02/AR305 REV:0 AR305 SHEET 3 / 5
5- Matrix of Inspections Activities
• Activity N°
• Activity Description
• Quality Inspection Activities
• Control Documents
• Involvements
• Report Forms
6- Quality Records (Attachement)
Record N° Title
PL 01 Bending Report
PL 02 Visual Inspection Report
PL 03 Welding Chart
PL 04 Pipe Tally Book
PL 05 Field joints Coating Inspection Report
PL 06 Lowering Report
PL 07 Hydrotest Report
PL 08 Holiday Detection Report

This document is the property of Eni Tunisia B.V. who will safeguard its rights according to the civil and penal provisions of the Law.
 INSPECTION AND TEST PLAN

PIPELINE CONSTRUCTION

CLIENT DOC N°: 3314.02.DBQB.16001 CONTRACT N°:500401

PIRECO DOC N°:ITP02/AR305 REV:0 AR305 SHEET 4 / 5
Inspection/Test Inspection and Acceptance
Activity
Activity Controll Documents REPORT FORMS
Description Requirements Pireco ENI TUNISIA B.V THIRD PARTY
N°
Site delivery and storage : Pipe Tally Mterial certificates
• Visual and quantity inspection List(Packing list)
H S R
• Quality inspection and quality document
review Material Certificates
• Welding procedure specification (WPS) API1104 Approved WPS
H R-S R
Project Specifications
I Documents Issued For The Project • Welding procedure qualification (PQR) API1104 Approved PQR
H R-S R
Project Specifications
• Filler material test certificate WPS H R R Consumable certs
• NDT Operator Qualification Certificates API1104 H R R Certificates
• Welders qualification API1104/WPS H R R Certificates
• General & Detail layouts H R R
• Site survey drawings H S S
• Right of way oppening drawings H S S
• Field Bending Project Specifications H S R PL-01
Welding: WPS PL-02
• Joint fit up inspection API1104 PL-03
• Identify welding consumables to be used for PL-04
the project specifications’WPS and relevant
H S S&R
W.P.S
II Construction • Check welding parametere in accordance with
relevant WPS
• Visual Inspection of Completed weld
• NDT Requirements API 1104 NDT Reports
• Check readiness of NDT equipment PL03
• Check compatibility of NDT consumables with ASMEV PL04
Project Specifications 3314.02.DTST.11180 H S W&R
• NDT performance in accordance to relevant
standard and issue of relevant quality records 3314.02.DTST.11181
(as applicable)
Inspection of coating materials.both quantitative
and qualitative,and Data sheets 3314-02-DTST-11188
III Field joint Coating W S

This document is the property of Eni Tunisia B.V. who will safeguard its rights according to the civil and penal provisions of the Law.

CLIENT DOC N°: 3314.02.DBQB.16001
PIRECO DOC N°:ITP02/AR305
IV Lower & lay
V Pipeline Hydrotest
VI FINAL DOCUMENTATIONS
INSPECTION AND TEST PLAN
PIPELINE CONSTRUCTION
CONTRACT N°:500401
REV:0 AR305 SHEET 5 / 5
• Check Joint Surface preparation : 3314-02-DTST-11188
according to SA2.5 . H S
• Heat shrinks sleeves application on the field Manufacturer PL05
joints procedure H S
• Holiday detection 3314-02-DTST-11188 PL08
H S
• Lowering in specifications H S PL06
• Backfilling and compaction specifications H S
• Preparatory work of test :verify test darins,test 3314.02.DTST.11178 S
blinds,fill point are provided
H S
NT109-01 & Tunisian
• Verify hydrotest medium,all required test H&R
equipment are provided and calibrated with H S
current certificates as per specs
• Pipeline suction flushed & cleaned Regulation
H&R PL07
• Pressure test performed and completed as per H S
specs
• Dewatering and drying in case of gas export W&R
H S
pipe line
• Review of final documentations H R R
This document is the property of Eni Tunisia B.V. who will safeguard its rights according to the civil and penal provisions of the Law.
 :
Project:
MAAMOURA AND BARAKA DEVELOPMENT
PROJECT

BENDING REPORT
PIRECO RAPPORT DE CINTRAGE
PL-01

REPORT N° : ………….

Date Pipe N° PK Angle Type Calibre test

Indication :
H : Horizontal
V : Vertical
R : Right
L : Left

INSPECTOR QC Supervisor
Name: Name:
Visa: Visa:
Date: Date

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 :
Project:
MAAMOURA AND BARAKA DEVELOPMENT
PROJECT

PIRECO
VISUAL INSPECTION REPORT
PL-02

VISUAL INSPECTION REPORT

Report N°:………..

Line welds Tie in

Weld N° Result Weld N° Result Weld N° Result Weld N° Result

Repair
Weld N° Result

Remarks : A : Acceptable
NA :Non Acceptable : to be
Repaired
INSPECTOR QC SUPERVISOR
Name : Name :
Visa : Visa :
Date : Date :

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 Date:……….. Project: Start Point :
MAAMOURA AND BARAKA DEVELOPMENT PK …… + ..……..
PROJECT
Sheet:….of….. Finish Point :
PIRECO WELDING CHART PK …… + ………

PL-03
Direction

Welders

Joint number PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S…..

Pipe number
Length
Type Bending
Angle Bending

Joint number PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S…..

Pipe number
Length
Type Bending
Angle Bending

Joint number PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S….. PK ……S…..

Pipe number
Length
Type Bending
Angle Bending

INSPECTOR QC SUPERVISOR
Name : Name :
Visa : Visa :
Date : Date :
 Project:
MAAMOURA AND BARAKA DEVELOPMENT PROJECT

PIPE TALLY BOOK

PIRECO PL-04

Pipe Weld Weld control Weld Repair Weld Repair control

Bending Coating Remarks
Pipe N° Length Cumul length N° Date WPS Welders Date Report N° Result N° Date WPS Welder Date Report N° Result

INSPECTOR QC SUPERVISOR
Name : Name :
Visa : Visa :
Date : Date :

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 :
Project:
MAAMOURA AND BARAKA DEVELOPMENT
PROJECT
QUALITY CONTROL RELEASE TO
PIRECO PERMIT LOWERING IN
PERMISSION DE MISE EN FOUILLE
PL-06
REPORT N° : ………….

Pipe section NDT Joint Holliday Trench Sand Remarks

clear coating detector bed

REMARKS

INSPECTOR QC SUPERVISOR
Name: Name:
Visa: Visa:
Date : Date:

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 :
Project:
MAAMOURA AND BARAKA DEVELOPMENT
PROJECT
TEMPERATURE AND PRESSURE
PIRECO
RECORD

PL-07

Section: From PK …….. To PK …….

Start Time: …….. H

Pipe Temperature (°C) Pressure Ambient T°

Time
(bar) (°C)
PK …. PK …. PK …. Average

INSPECTOR QC SUPERVISOR
Name : Name :
Visa : Visa :
Date : Date :

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 :
Project:
MAAMOURA AND BARAKA DEVELOPMENT
PROJECT

HOLIDAY DETECTION REPORT

PIRECO

PL-08

HOLIDAY DETECTION REPORT

REPORT N°:……..

Holiday Detector serial N° :……………

Testing Voltage :…………….

JOINTS IN LINE / JOINTS IN LIGNE TIE IN /Raccordement

Weld N° Result Weld N° Result Weld N° Result Weld N° Result

INSPECTOR QC SUPERVISOR
Name: Name:
Visa: Visa:
Date: Date

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 :
Project:

MAAMOURA AND BARAKA DEVELOPMENT

PROJECT
PIRECO
FIELD JOINT COATING INSPECTION
REPORT
RAPPORT D’INSPECTION DE L’ENROBAGE
PL-05
Report N°:………..

JOINTS IN LINE / JOINTS IN LIGNE TIE IN /Raccordement

Weld N° Result Weld N° Result Weld N° Result Weld N° Result

Remarks : A Acceptable
NA Not Acceptable : to Repair
RA Acceptable after Repair
INSPECTOR QC SUPERVISOR
Name: Name:
Visa: Visa :
Date : Date :

This document is property of Eni Tunisia B.V. who will safeguard its rights according to the civil and penal provision of the law.