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CONGO BIOFUEL

1ST AGRI HUB – INDUSTRIAL START-UP

QUALITY CONTROL PLAN FOR ELECTRICAL INSTALLATION WORKS

EX-DE 00 26/01/2023 Issue for Comments E.HAWASH RO.HABIB R. JALBOUT


Validity Revision
Status Number Contractor Contractor Contractor Company
Date Description
Prepared Checked Approved Approved
Revision Index
Company logo and business name Project Name Company Document ID

CONGO BIOFUEL 30A100DBQB23060


Eni Congo SA Job N.

Contractor logo and business name Contractor Document ID

ZEROCK CONSTRUCTION
30A100DBQB23060

Contract N.
Facility and Sub Facility Name Scale Sheet of Sheets
1st Agri Hub - Industrial Start-Up - General
NA 1 / 65
Document Title Supersedes N.

Superseded by N.
QUALITY CONTROL PLAN FOR ELECTRICAL INSTALLATION WORKS Plant Area Plant Unit
NA NA.
Software: Microsoft Word File Name: 708013375.docx

This document is property of Eni Congo SA.


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INSTALLATION WORKS
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TABLE OF CONTENTS

1.0 INTRODUCTION............................................................................................................................... 4
2.0 PURPOSE......................................................................................................................................... 4
3.0 SCOPE.............................................................................................................................................. 4
4.0 DEFINITIONS AND ABBREVIATIONS............................................................................................. 5
4.1 DEFINITIONS:......................................................................................................................................... 5
4.2 ABBREVIATIONS:.................................................................................................................................... 5
4.3 INSPECTION POINT TYPOLOGIES............................................................................................................. 6
5.0 REFERENCE DOCUMENTS............................................................................................................. 7
5.1 COMPANY / PROJECT’S REFERENCE DOCUMENTS...................................................................................7
5.2 INTERNATIONAL CODES.......................................................................................................................... 7
6.0 DESCRIPTION OF ACTIVITIES........................................................................................................ 8
6.1 ORGANIZATION AND RESPONSIBILITIES................................................................................................... 8
6.2 INSPECTION AND TEST PLAN CONTENT................................................................................................... 9
7.0 MATRIX OF INSPECTION ACTIVITIES............................................................................................ 9
7.1 LV / HV UNDERGROUND CABLE INSTALLATION - ITP NO.01.....................................................10
7.2 ABOVE GROUND CABLE INSTALLATION – ITP NO: 02............................................................................17
7.3 EARTHING AND LIGHTING PROTECTION SYSTEMS INSTALLATION – ITP NO: 03.......................................19
7.4 POWER TRANSFORMER INSTALLATION, TERMINATION AND TESTING - ITP NO: 04...................................21
7.5 LIGHTING POLE INSTALLATION – ITP NO: 05......................................................................................... 23
7.6 LV DISTRIBUTION BOARDS – ITP NO: 6................................................................................................ 27
7.7 EARTHING AND BONDING INSTALLATION – ITP NO: 07...........................................................................29
7.8 LIGHTING AND SMALL POWER INSTALLATION – ITP NO: 08....................................................................31
7.9 SWITCHING UNITS (MV / LV SWITCHGEAR) – ITP NO: 09.....................................................................33
7.10 INSTALLATION OF NEUTRAL EARTH RESISTORS – ITP NO: 10................................................................35
7.11 CONDUIT / CABLE TRAY, MESH WIRE AND LADDER INSTALLATION – ITP NO: 11....................................37
8.0 SUMMARY OF QUALITY CONTROL FORMS – ATTACHMENTS................................................39
8.1 ANNEX 1 QCF_016 - MATERIAL INSPECTION REPORT..........................................................................40
8.2 ANNEX 2 QCF_022 - AUTHORIZATION TO BACKFILL..............................................................................41
8.3 ANNEX 3 QCF_028 - FIELD INSPECTION OF CONDUIT AND CABLE TRAY INSTALLATION............................42
8.4 ANNEX 4 QCF_033 - FIELD INSPECTION AND TESTING OF LV CABLE (UNDERGROUND)............................44
8.5 ANNEX 5 QCF_034 - FIELD INSPECTION AND TESTING OF HV CABLE (UNDERGROUND)............................46
8.6 ANNEX 6 QCF_035 - CHECKLIST FOR COLD SHRINK STRESS CONTROL HV CABLE TERMINATION..............48
8.7 ANNEX 7 QCF_036 - CHECKLIST FOR CABLE JOINTING (RAYCHEM STANDARD).......................................50
8.8 ANNEX 8 QCF_037 - FIELD INSPECTION OF ELECTRICAL EQUIPMENT....................................................51
8.9 ANNEX 9 QCF_038 - FIELD INSPECTION AND TESTING OF LV CABLE (ABOVE GROUND)...........................53
8.10 ANNEX 10 QCF_039 - FIELD INSPECTION AND TESTING OF HV CABLE (ABOVE GROUND).........................55
8.11 ANNEX 11 QCF_041 - FIELD INSPECTION AND TESTING OF EARTHING AND LIGHTNING PROTECTION
SYSTEM............................................................................................................................................. 57
8.12 ANNEX 12 QCF_043 - FIELD INSPECTION AND TESTING OF POWER TRANSFORMER................................59
8.13 ANNEX 13 QCF_047 - FIELD INSPECTION OF EARTHING INSTALLATION..................................................62
8.14 ANNEX 14 QCF_051 - FIELD INSPECTION AND TESTING OF SWITCHGEAR UNITS (MV/LV)......................63
8.15 ANNEX 15 QCF_052 - INSTALLATION OF NEUTRAL OF EARTHING RESISTOR...........................................65

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LIST OF TABELS

TABLE 1: DEFINITIONS..................................................................................................................................... 5
TABLE 2: ABBREVIATIONS................................................................................................................................ 5
TABLE 3: INTERVENTION POINTS...................................................................................................................... 6
TABLE 4: REVIEW OF CERTIFICATION............................................................................................................... 6
TABLE 5: COMPANY / PROJECT'S REFERENCE DOCUMENTS..............................................................................7
TABLE 6: QUALITY CONTROL FORMS............................................................................................................. 39

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1.0 INTRODUCTION
In December 2020 Eni agreed to discuss circular economy and sustainable agricultural initiatives to develop
biofuels and bio-feedstock industry in Congo Republic, supporting the Country to reach its decarbonization
targets through 2030.

During 2022, Eni and Congo Republic Government will jointly conduct studies to assess the feasibility and
economic attractiveness of projects in the areas of agricultural development, used cooking oil, bioethanol
and bio-refining with the purpose of leveraging agricultural waste and vegetable oil as a feedstock for bio-
refineries. More specifically Eni and Congo Republic Government has agreed on developing fast track
activities for agricultural development activities, reaching production of bio feedstock by 2023.

The agricultural development project focuses on the development of sustainable oil crops cultivations in
Congo Republic such as cover crops (brassica carinata, camelina sativa), castor seeds, croton trees in agro-
forestry systems and other agro-industrial co-products.

2.0 PURPOSE
The purpose of this document is to prepare Construction Quality Control Plan indicating various checks/
inspection activities to be performed by ZEROCK CONSTRUCTION for the CONGO - BIO-FUEL
INDUSTRIAL STARTUP AGRIHUB Project and the type of records to be generated as evidence of
performance of various activities.
The main purposes are:
 To define the different stages of inspection during Electrical Installation Works
 To identify Construction responsibility at each step.
 To define Inspection levels by SUBCONTRACTOR, CONTRACTOR, and COMPANY during the civil
work activities
 To define the relevant reports to be used for record and certification.

3.0 SCOPE
The project quality plan describes the requirements of quality management system and the activities
stipulated. It provides the basic document used for the quality management system, and supplies the
information that is identical with the quality management system.

The Plan is applicable for the Project Management, Engineering, Construction, Installation, and
Commissioning of the Bio-Fuel Industrial Startup AgriHub Project.

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4.0 DEFINITIONS AND ABBREVIATIONS


For the purposes of this Plan/Procedure, the following definitions/ abbreviations shall apply:

4.1 Definitions:

Table 1: Definitions

Eni Congo. The Party that owns, initiates and develops the Project, ultimately
OWNER / COMPANY
paying for its Investment and Operating costs.

PROJECT BIOFUEL – INDUSTRIAL START-UP AGRI HUB

The Form of Agreement together with the documents in order of priority,


CONTRACT including the exhibits, drawings, specifications and documents referred to
and in the order of precedence listed in the Form of Agreement
ZEROCK - The organization responsible for the execution of a Project
CONTRACTOR
Development Contract.
The organization, appointed by a Contractor, for the provision of a
SUBCONTRACTOR
part of the goods and/or services included into the Contract’s Scope.
Firm awarded with a Purchase Order by CONTRACTOR to supply
VENDOR
Equipment or Material for the PROJECT
Each Party entitled to witness or certify and inspection or test or to
PARTY
review its results
Independent verification party as an appointed Third-Party Inspection or
THIRDPARTY
Authority or Certification Agency

4.2 Abbreviations:

Table 2: Abbreviations

S/C SUBCONTRACTOR

CTR CONTRACTOR – ZEROCK

CPY ENI CONGO

RFI REQUEST FOR INSPECTION

TPI THIRD PARTY

AFC APPROVED FOR CONSTRUCTION

CONST CONTRACTOR Construction Group

PREC CONTRACTOR Pre Commissioning-Commissioning Group

MAR MATERIAL ACCEPTANCE REQUEST

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4.3 Inspection Point Typologies


The intervention points are:

Table 3: Intervention Points

Full
FI CONTRACTOR/SUBCONTRACTOR is responsible for undertaking the Inspection/Test
Inspection
RFI is required. The PARTY shall witness and sign for acceptance the inspection notice
form. The verifying PARTY must be notified in advance of the execution process. The
H Hold Point CONTRACTOR (or SUBCONTRACTOR) is not allowed to proceed in case of PARTY
absence unless written permission is given. Further following certification shall be
submitted for review (e.g. Laboratory / Third Party Service Company)
RFI is required. The PARTY shall optionally witness. The CONTRACTOR (or
SUBCONTRACTOR) can proceed with inspection even if PARTY is absent.
Witness CONTRACTOR shall sign all the witnessed tests. The PARTY shall sign for acceptance of
W
Point the witnessed inspection and/or test, after review of the CONTRACTOR’s (or
SUBCONTRACTOR’s) relevant Inspection Report. Further following certification shall be
submitted for review (e.g. Laboratory / Third Part Service Company).
RFI is not required. The PARTY shall spot witness during job execution. The
CONTRACTOR (or SUBCONTRACTOR) can proceed whether or not the witnessing
PARTY is present. Certification, if any, shall be spot reviewed.
Surveillance
S COMPANY and/or COMPANY contracted verifying THIRD PARTY representatives will
Point
monitor on a routine basis without specific pre-arrangement with CONTRACTOR and
without stopping the work, in order to verify that agreed procedures and methods are
being followed.
RFI is not required. The PARTY shall not participate to the test. The relevant certification
shall be submitted for review after the execution of the test. In this case, COMPANY will
Review
R specify “Review” for all the documents that the CONTRACTOR is required to submit to
Point
COMPANY for review, before executing the relevant task or part of works or operations (or
to communicate, for review, the results of inspections and/or tests performed).

Table 4: Review of Certification

(1) Manufacturer's certificates to be submitted


(2) Manufacturer’s Certificates Review
(3) Laboratory’s Certificates to be submitted
(4) Laboratory’s Certificates Review
(5) Datasheet/ Catalogues to be submitted
(6) Datasheet/ Catalogues Review
I-Information: Inspection notice is not required.
OWNER will specify with “Information” (I) those documents related to the execution of the relevant part of the
works that the CONTRACTOR is required to submit to OWNER, for information.

A - Approval. The Party placing the letter “A” intends to approve the material prior to use, the trial test, the
mock-up, etc

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5.0 REFERENCE DOCUMENTS

5.1 Company / Project’s Reference Documents

Table 5: Company / Project's Reference Documents

Document Number Title


Facilities – Construction Quality Control And Mechanical Completion
27951.COS.QUA.STD
Specification
27950.COS.QUA.STD Facilities – Construction Quality Control And Commissioning Management

30A100DBQB23010_EXDE02_49 Project Quality Plan

Method Statement For Electrical & Electronic Equipment Installation


Material Inspection Report
QCF_016
Authorization to backfill.
QCF_022
Field inspection of conduit and cable tray installation
QCF_028
Field inspection and testing of lv cable (underground).
QCF_033
Field inspection and testing of hv cable (underground)
QCF_034
Checklist for cold shrink stress control hv cable termination
QCF_035
Checklist for cable jointing (raychem standard).
QCF_036
Field Inspection Of Electrical Equipment.
QCF_037
Field inspection and testing of lv cable (above ground)
QCF_038
Field inspection and testing of hv cable (above ground)
QCF_039
Field inspection and testing of earthing and lightning protection system.
QCF_041
Field inspection and testing of power transformer
QCF_043
Field inspection of earthing installation
QCF_047
Field Inspection And Testing Of Switchgear Units (Mv/Lv)
QCF_051
Installation of neutral of earthing resistor
QCF_052

5.2 International Codes


BS7671 Requirements for electrical installations. IEE Wiring Regulations 17thEdition
IEC60364 Electrical installations for Building
IEC 62305-1:2010 Lightning protection System
IEC 60439-1 Bus bar trunking system
AFC Approved for Construction

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S19.001 Electrical and instrument cable trench in concrete paved areas


S19.002 Cable routing in unpaved, brick paved or tiled areas and crossing road
S68.009 Typical arrangement of cable laying in plant areas.

6.0 DESCRIPTION OF ACTIVITIES

6.1 Organization and Responsibilities


 The Project Quality team is headed by the Quality Manager and he reports to Project Manager
administratively.
Quality Manager: Responsible to prepare and issue this document and responsible for all
QUALITY activities of the project. He / She shall also be responsible for
resolving non-conformities in consolation with the Construction Manager and
Eni Congo Rep.

Project Manager: Responsible to ensure that information concerning the work is available on
site.

Construction Manager: Responsible for implementation of this procedure to ensure quality work, safe
use, handling, storage and erection operations. The Construction Manager
shall use specialized, project management techniques to oversee the
planning and construction of the project, from its beginning to its end.
Main responsibilities are:
 He oversees operations on a day-to-day basis
 He ensures the project is done to the right quality standards.
 He ensures the project is completed safely.
 He ensures the project runs on time and within the allocated budget allowance.

Quality Control Supervisor: Responsible to monitor, review and collect all relevant quality records
verifying its adequacy and make sure those records are correctly archived.

Quality Control Inspectors: They shall be responsible for issuing all necessary reports once finished and
accepted the activity obtaining approvals, as established in this document
and in the quality control plan. Various QC Inspectors shall be engaged to
cover all works scopes which are not limited to welding, piping, civil, painting,
Electrical and Instrumentation.
Main responsibilities are:
 Implementing ITP‟s of installation and testing activities.

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 Verifying the material traceability as from the reception at Yard


 Inspecting, monitoring, verification of electrical consumables, electricians’ qualifications and
performing in-process inspection and testing.
 Documenting and maintaining records of all inspection and test activities throughout preparation and
installation.
 Performing Electrical Iinspection / Ddimensional inspection / painting inspection as applicable.
 Preparing Inspection & Test reports, quality records and compile all the report and quality records in
MRB.
 Notifying COMPANY about witness and hold points of inspections in advance.

E&I Supervisor/Foreman: Shall ensure the use of only approved construction methods and procedures.
 Manage the work force on Installation of all E&I and Controls Systems.
 Ensure quality standards are maintained.
 Maintain appropriate construction tools and equipment including correct PPE for the workers.
 Plan detailed work activities on day-to-day basis within overall schedule.
 Co-ordinate material, labor, and equipment for the execution of works
 Conduct daily Toolbox Meetings prior to the Installation of all Instrumentation & Control Systems and
its Ancillaries works.

6.2 Inspection and Test Plan Content


1) Underground Cable Installation
2) Above Ground Cable Installation
3) Earthing and Lighting Protection Systems
4) Power Transformer Installation, Termination and Testing
5) Lighting Pole Installation
6) Earthing and Bonding Installation
7) Lighting and Small Power Installation
8) Switching Units (Mv/Lv Switchgear)
9) Installation of Neutral Earth Resistor
10) Conduit – Cable Tray, Mesh Wire, And Ladder Installation

7.0 MATRIX OF INSPECTION ACTIVITIES

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7.1 LV / HV UNDERGROUND CABLE INSTALLATION - ITP NO.01

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
1 PRELIMINARY
QC inspector
1.1 Inspection & Approval of material Material Submittal QCF_016 Material Submittal W W/ H
/storekeeper
Check that drawings are approved
1.2 AFC DRAWINGS MDR AFC status Supervisor/QC inspector H H/R
and in the latest revision

MS for Electrical
Check that the method statement is
1.3 AFC Installation AFC status Supervisor/QC inspector H H/R
in the latest revision and approved
Works
MS for Electrical Installation
1.4 Check cable insulation on drums QCF_033 project specification Supervisor/QC inspector H H/W
Works
MS for Electrical Installation
1.5 Check cable continuity on drums QCF_033 project specification Supervisor /QC inspector H H
Works
2 LV UNDERGROUND CABLE INSTALLATION
APPROVED
Verify the validity of the permit
PERMIT TO
issued and excavation certificate MS for Electrical Installation E&I Supervisor / QC
2.1 WORK/ project specification H H/R
approved by COMPANY prior to Works. Inspector
EXCAVATION
excavation
CERTIFICATE

Confirm release of cable trench for Method Statement For E&I, E&I Supervisor / QC
2.2 QCF_033 project specification H H
cable installation Civil Works Inspector

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Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
Test insulation resistance and Method Statement For E&I, E&I Supervisor / QC
2.3 QCF_033 project specification H H/W
continuity of LV cable Civil Works Inspector

MS for Electrical Installation


E&I Supervisor / QC
2.4 Survey and setting out Works/ Method Statement For project specification H H/W
Inspector
Civil Works
MS for Electrical Installation
Compaction and subgrade testing E&I Supervisor / QC
2.5 Works/ Method Statement For QCF_022 project specification H S
for trenches Inspector
Civil Works
Check cable bending radii in MS for Electrical Installation E&I Supervisor / QC
2.6 QCF_033 project specification H S
trenches comply to the specification Works/ Inspector

Check trefoil formation is used for


MS for Electrical Installation E&I Supervisor / QC
2.7 laying single core cables for three- QCF_033 project specification H S
Works; Inspector
phase circuits
Check that fixation materials for LV
cables are not magnetic for cable MS for Electrical Installation E&I Supervisor / QC
2.8 QCF_033 project specification H S
holding & cable identification/ Works. Inspector
termination
Inspect cable laying process shall
MS for Electrical Installation E&I Supervisor / QC
2.9 conform to cable schedule and QCF_033 project specification H H/W
Works. Inspector
arrangement requirement

Check cable sizes, type & labels are MS for Electrical Installation E&I Supervisor / QC
2.10 QCF_033 project specification H H/W
correct Works. Inspector

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Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
Check phasing, continuity, and MS for Electrical Installation E&I Supervisor / QC
2.11 QCF_033 project specification H H/W
earthing are correct Works. Inspector

Check cable gland positions and MS for Electrical Installation E&I Supervisor / QC
2.12 QCF_033 project specification H S
spacing are correct Works. Inspector

Confirm continuity of earth


MS for Electrical Installation E&I Supervisor / QC
2.13 conductor and screens are QCF_033 project specification H H/W
Works. Inspector
satisfactory.
Check cable ends are made up and
MS for Electrical Installation E&I Supervisor / QC
2.14 terminated in accordance with QCF_033 project specification H H/W
Works. Inspector
manufacturer's specification
Check bending of armor wire and
MS for Electrical Installation E&I Supervisor / QC
2.15 all sharp wire ends are covered with QCF_033 project specification H S
Works. Inspector
plastic tapes
Confirm completion of underground ALL
MS for Electrical Installation E&I Supervisor / QC
2.16 LV cable installation and forms DOCUMENTS project specification H H
Works. Inspector
signed out ABOVE
Evaluate all inspection
MS for Electrical Installation E&I Supervisor / QC
2.17 records/electrical circuit folder and project specification H H
Works. Inspector
sign off.

3 HV UNDERGROUND CABLE INSTALLATION


Confirm release of cable trench for MS for Electrical Installation project specification & E&I Supervisor / QC
3.1 QCF_022 H H
cable installation Works BS 7671 Inspector

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Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
Test insulation resistance and MS for Electrical Installation project specification & E&I Supervisor / QC
3.2 QCF_040 H H
continuity for HV cables on drum Works BS 7671 Inspector

APPROVED
Verify the validity of the permit
PERMIT TO
issued and excavation certificate MS for Electrical Installation EXCAVATION E&I Supervisor / QC
3.3 WORK, H H/R
approved by COMPANY prior to Works PERMIT FORM Inspector
EXCAVATION
excavation
CERTIFICATE

MS for Electrical Installation E&I Supervisor / QC


3.4 Survey and setting out N/A IFC DRAWING H H/W
Works Inspector

Test the suitability of fill materials


MS for Electrical Installation project specification & E&I Supervisor / QC
3.5 to be free from stone and sharp QCF_022 H S
Works BS 7671 Inspector
objects

Compaction and subgrade testing MS for Electrical Installation E&I Supervisor / QC


3.6 QCF_022 project specification H S
for trenches Works Inspector

Check parallel earthing conductors MS for Electrical Installation project specification & E&I Supervisor / QC
3.7 QCF_040 H H/W
(PEC) installed Works BS 7671 Inspector

Check cable bending radii in MS for Electrical Installation MANUFACTURER'S E&I Supervisor / QC
3.8 QCF_039 H S
trenches comply to specification Works SPECIFICATION Inspector

Check trefoil formation is used for


MS for Electrical Installation project specification & E&I Supervisor / QC
3.9 laying of single core cable for three QCF_039 H S
Works BS 7671 Inspector
phase circuit
3.10 Check that fixation materials used MS for Electrical Installation QCF_040 project specification & E&I Supervisor / QC H S
for HV cables are not magnetic for
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Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
cable holding and cable
Works BS 7671 Inspector
identification/ termination
Inspect cable laying process shall APPROVED
MS for Electrical Installation project specification & E&I Supervisor / QC
3.11 conform to cable schedule and CABLE H H/W
Works BS 7671 Inspector
arrangement requirement SCHEDULE
MANUFACTURER'S
Ensure approved kit is used for MS for Electrical Installation E&I Supervisor / QC
3.12 QCF_035 INSTRUCTION H H
jointing Works Inspector
MANUAL
MANUFACTURER'S
Check for enough cable overlaps at MS for Electrical Installation E&I Supervisor / QC
3.13 QCF_035 INSTRUCTION H H/W
the joints Works Inspector
MANUAL
MANUFACTURER'S
Ensure shape and position of cores MS for Electrical Installation E&I Supervisor / QC
3.14 QCF_035 INSTRUCTION H S
are correct Works Inspector
MANUAL
MANUFACTURER'S
Check core screens are thoroughly MS for Electrical Installation E&I Supervisor / QC
3.15 QCF_035 INSTRUCTION H S
removed and cut at reference lines Works Inspector
MANUAL
Ensure insulation surfaces are free MANUFACTURER'S
MS for Electrical Installation E&I Supervisor / QC
3.16 from all traces of conductive QCF_035 INSTRUCTION H S
Works Inspector
materials MANUAL
MANUFACTURER'S
Verify sleeves are fully shrunk MS for Electrical Installation E&I Supervisor / QC
3.17 QCF_035 INSTRUCTION H S
without ridges Works Inspector
MANUAL

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
Inspect cable trench
MS for Electrical Installation project specification & E&I Supervisor / QC
3.18 location/direction signs/markers are QCF_040 H S
Works BS 7671 Inspector
installed in unpaved areas
Verify all requirements and
documentations are completed to MS for Electrical Installation project specification & E&I Supervisor / QC
3.19 QCF_022 H H
release for backfilling at trenches Works BS 7671 Inspector
for HV cables
Test the insulation
MS for Electrical Installation project specification & E&I Supervisor / QC
3.20 resistance/continuity and VLF of QCF_040 H H
Works BS 7671 Inspector
the HV cable before backfilling

Backfilling compaction and test fill MS for Electrical Installation project specification & E&I Supervisor / QC
3.21 QCF_022 H H
requirements Works BS 7671 Inspector

Place and compact sand layer to its


MS for Electrical Installation project specification & E&I Supervisor / QC
3.22 requirement prior to insulation of QCF_022 H H
Works BS 7672 Inspector
protection tiles

MS for Electrical Installation project specification & E&I Supervisor / QC


3.23 Installation of cable protection tiles QCF_040 H H
Works BS 7671 Inspector

MS for Electrical Installation E&I Supervisor / QC


3.24 Place warning tapes QCF_040 S19.002 H H
Works Inspector

Test insulation resistance and


MS for Electrical Installation project specification & E&I Supervisor / QC
3.25 continuity for HV cables after QCF_040 H H
Works BS 7671 Inspector
backfilling compaction

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
Verify enough slack are left at both MS for Electrical Installation project specification & E&I Supervisor / QC
3.26 QCF_040 H H
ends on the HV cables Works BS 7671 Inspector

4 FINAL ACTIVITY
MS for Electrical Installation E&I Supervisor / QC
4.1 Authorization to backfill QCF_022 Backfilling permit H H N/A
Works Inspector

ALL
Compile QC documented MS for Electrical Installation E&I Supervisor / QC
4.2 DOCUMENTS project specification H H N/A
information for final handover Works Inspector
ABOVE

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.2 Above Ground Cable Installation – ITP No: 02


Reference documents INSPECTION LEVEL
Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
1 ABOVEGROUND CABLE INSTALLATION
Ensure cable trunking and ducting MS for Electrical Installation Project specification & E&I Supervisor / QC
1.1 QCF_039 H S
are correct Works BS 7671 Inspector
Check cable sizes, types, labels and MS for Electrical Installation project specification & E&I Supervisor / QC
1.2 QCF_039 H S
numbers are correct Works BS 7671 Inspector
Check phasing, continuity and MS for Electrical Installation project specification & E&I Supervisor / QC
1.3 QCF_039 H S
earthing are correct Works BS 7671 Inspector
Check bending radii in trays and MS for Electrical Installation MANUFACTURER'S E&I Supervisor / QC
1.4 QCF_039 H S
racks Works SPECIFICATION Inspector
Check cable gland positions and MS for Electrical Installation QCF_039, project specification & E&I Supervisor / QC
1.5 H S
spacing are correct Works QCF_035 BS 7671 Inspector
Confirm continuity of earth
MS for Electrical Installation project specification & E&I Supervisor / QC
1.6 conductor and screens are QCF_039 H S
Works BS 7671 Inspector
satisfactory
Check cable ends made up and
MS for Electrical Installation QCF_039, project specification & E&I Supervisor / QC
1.7 terminated in accordance with H S
Works QCF_035 BS 7671 Inspector
manufacturer's specifications
Verify glands and cable fixation
materials are not magnetic both for MS for Electrical Installation project specification & E&I Supervisor / QC
1.8 QCF_039 H S
cable holding and Works BS 7671 Inspector
identification/termination

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity QC Report
phase (Applicable PROJECT
Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
Check bending of armor wire and all
MS for Electrical Installation QCF_039, project specification & Electrical Supervisor /
1.9 sharp wire ends are covered with H S
Works QCF_035 BS 7671 QC Inspector
plastic tapes
Verify HV cable termination and MS for Electrical Installation QCF_039, project specification & Electrical Supervisor /
1.10 H S
arrangement Works QCF_035 BS 7671 QC Inspector
Evaluate all inspection
MS for Electrical Installation ALL SIGNED project specification & Electrical Supervisor /
1.11 records/electrical circuit folder and H H
Works QAQC FORMS BS 7671 QC Inspector
sign off

2 FINAL ACTIVITY
ALL
Compile QC records for final Electrical Supervisor /
2.1 Project Quality Plan DOCUMENTS Project Quality Plan H H
handover QC Inspector
ABOVE

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.3 Earthing and Lighting Protection Systems Installation – ITP No: 03

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
1 PRELIMINARY

1.1 Inspection & Approval of material Material Submittal QCF_016 Material Submittal QC inspector/storekeeper H S

Check drawings is approved and Deliverable


1.2 AFC DRAWINGS MDR AFC status Supervisor/QC inspector R R
latest revision Register

MS for Electrical
Check method statement is
1.3 AFC Installation AFC status Supervisor/QC inspector H H/R
approved and latest revision
Works
2 EARTHING & LIGHTING PROTECTION SYSTEM INSPECTIONS AND TEST
QCF_037,
MS for Electrical Installation QCF_038, project specification, E&I Supervisor / QC
2.1 General installation inspection QCF_041 H S
Works BS 7671 Inspector

MS for Electrical Installation project specification, E&I Supervisor / QC


2.2 Earth resistance tests QCF_041 H H/W
Works BS 7671 Inspector

Continuity tests (Earthing/Lightning MS for Electrical Installation project specification, E&I Supervisor / QC
2.3 QCF_041 H H/W
test point to the closest earth pit) Works BS 7671 Inspector

Check for EMC implementation MS for Electrical Installation E&I Supervisor / QC


2.4 QCF_042 Project Specification H S
Requirements Works Inspector

2.5 Check PEC, metallic, piping, MS for Electrical Installation QCF_042 Project Specification E&I Supervisor / QC H S

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
enclosure bonding, earth bar and
Works Inspector
PSS1&2 earthing

3 FINAL ACTIVITY
ALL
Compile QC documented E&I Supervisor / QC
3.1 Project Quality Plan DOCUMENTS Project Quality Plan H H
information for final handover Inspector
ABOVE

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 21 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.4 Power Transformer Installation, Termination and Testing - ITP No: 04


Reference INSPECTION LEVEL
documents
Acceptance RESPONSIBLE
ITP Description of activity (Applicable QC Report
phase Criteria PARTY CTR CPY TPI COMMENTS
PROJECT Spec.
and procedures)
1 PRELIMINARY
Inspection & Inspection &
Inspection & Approval of Inspection & Approval Inspection & Approval
1.1 1.1 1.1 1.1 Approval of 1.1 Approval of
material of material of material
material material
Check
Check drawings is Check drawings is drawings is Check drawings
Check drawings is approved
1.2 1.2 approved and latest 1.2 approved and latest 1.2 approved and 1.2 is approved and
and latest revision
revision revision latest latest revision
revision
Check
method Check method
Check method Check method
Check method statement is statement is statement is
1.3 1.3 statement is approved 1.3 statement is approved 1.3 1.3
approved and latest revision approved and approved and
and latest revision and latest revision
latest latest revision
revision

2 FIELD INSPECTION OF POWER TRANSFORMERS


2.1 Insulation resistance test 2.1 Insulation resistance 2.1 Insulation resistance 2.1 Insulation 2.1 Insulation

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity QC Report
phase documents
Criteria PARTY CTR CPY TPI COMMENTS
(Applicable
resistance
PROJECT Spec. test test resistance test
test
Voltage ratio Voltage ratio
2.2 Voltage ratio test 2.2 Voltage ratio test 2.2 Voltage ratio test 2.2 2.2
test test

Check CT Check CT ratio


2.3 Check CT ratio test 2.3 Check CT ratio test 2.3 Check CT ratio test 2.3 2.3
ratio test test

Flick test Flick test


2.4 Flick test /Polarity test 2.4 Flick test /Polarity test 2.4 Flick test /Polarity test 2.4 2.4
/Polarity test /Polarity test

3 FINAL ACTIVITY
Compile QC
Compile QC
Compile QC records for Compile QC records Compile QC records records for
3.1 3.1 3.1 3.1 3.1 records for
final handover for final handover for final handover final
final handover
handover

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.5 Lighting Pole Installation – ITP No: 05

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
1 PRELIMINARY

Inspection & Approval of Material handling and Material QC inspector/


1.1 QCF_016 W W/R
material storage procedure Submittal storekeeper
Check drawings is
Supervisor/QC Drawing
1.2 approved and latest AFC DRAWINGS MDR AFC status H H/R
inspector Register
revision
Check method statement MS for Electrical
Supervisor/QC
1.3 is approved and latest AFC Installation AFC status H H/R
inspector
revision Works

Electrical
Check cable insulation on MS for Electrical Installation project
1.5 QCF_033 Supervisor/QC H H/W
drums Works specification
Inspector
Check cable continuity on MS for Electrical Installation project E&I Supervisor/QC
1.6 QCF_033 H S
drums Works specification Inspector
Verify pole foundation MS for Electrical Installation project E&I Supervisor/QC
1.7 QCF_044 H S
complete Works specification Inspector

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
Erect lighting pole fixtures MS for Electrical Installation project E&I Supervisor/QC
1.8 QCF_044 H S
& lamp Works specification Inspector
Inspection & Approval of Material handling and Material QC inspector/
1.1 QCF_016 W W/R
material storage procedure Submittal storekeeper
2 INSTALLATION OF CABLES & INSPECTION/CONNECTION BOX
Check cable size, type, MS for Electrical Installation project E&I Supervisor/QC
2.1 QCF_044 H S
and tag Works specification Inspector
Verify underground cable MS for Electrical Installation project E&I Supervisor/QC
2.2 QCF_033 H S
insulation Works specification Inspector
Connect underground
MS for Electrical Installation project E&I Supervisor/QC
2.3 cable to pole connection QCF_033 H S
Works specification Inspector
box terminal & test
Verify fuses are installed MS for Electrical Installation project E&I Supervisor/QC
2.4 QCF_044 H S
and properly rated Works specification Inspector
Check and confirm
MS for Electrical Installation project E&I Supervisor/QC
2.5 separate phasing of QCF_044 H S
Works specification Inspector
adjacent poles
2.6 Connect lamp cable to MS for Electrical Installation QCF_033 project E&I Supervisor/QC H S

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
connection box test Works specification Inspector
Inspection of cable MS for Electrical Installation project E&I Supervisor/QC
2.7 QCF_033 H S
termination points Works specification Inspector
Check continuity of MS for Electrical Installation project E&I Supervisor/QC
2.8 QCF_033 H S
earthing Works specification Inspector
MS for Electrical Installation project E&I Supervisor/QC
2.9 Complete insulation tests QCF_033 H S
Works specification Inspector
3 ENERGISATION
Verify lux
Verify lux levels Verify lux levels of Verify lux
Verify lux levels of lamp levels of
3.1 3.1 of lamp for 3.1 lamp for 3.1 3.1 levels of lamp
for streetlights lamp for
streetlights streetlights for streetlights
streetlights
Verify
Verify Verify
inspection
Verify inspection box and inspection box Verify inspection inspection box
box and
3.2 lamp fitted and weather 3.2 and lamp fitted 3.2 box and lamp fitted 3.2 3.2 and lamp
lamp fitted
tight and weather and weather tight fitted and
and weather
tight weather tight
tight

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
Verify Verify Verify
Verify manual/auto
Verify manual/auto manual/auto manual/auto manual/auto
3.3 3.3 3.3 operation of 3.3 3.3
operation of photocell operation of operation of operation of
photocell
photocell photocell photocell
Check
Check voltage
Check voltage voltage and
Check voltage and phase Check voltage and and phase
and phase phase
3.4 sequence on connection 3.4 3.4 phase sequence on 3.4 3.4 sequence on
sequence on sequence on
box connection box connection
connection box connection
box
box
4 FINAL ACTIVITY
FINAL FINAL
4 FINAL ACTIVITY 4 FINAL ACTIVITY 4 FINAL ACTIVITY 4 4
ACTIVITY ACTIVITY

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.6 LV Distribution Boards – ITP No: 6

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
1 PRELIMINARY

Inspection & Approval of Material QC inspector/


1.1 Material Submittal QCF_016 H S
material Submittal storekeeper

Check drawings is approved Supervisor/QC Drawing


1.2 AFC DRAWINGS MDR AFC status R R
and latest revision inspector Register
MS for Electrical
Check method statement is Supervisor/QC
1.3 AFC Installation AFC status H H/R
approved and latest revision inspector
Works

2 LV DISTRIBUTION BOARD INSPECTION AND TEST


General inspection of MS for Electrical Installation QCF_037, project Supervisor/QC
2.1 H S
electrical equipment. Works QCF_042 specification Inspector
Check the installation
MS for Electrical Installation QCF_037, project Supervisor/QC
2.2 method as per installation H S
Works QCF_042 specification Inspector
drawing
check assemble & install
MS for Electrical Installation QCF_037, project Supervisor/QC
2.3 supports as per approved H S
Works QCF_042 specification Inspector
drawing

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY TP
Spec. and procedures) CTR CPY COMMENTS
I
Check paint damage, tag
plates, warning label, visual MS for Electrical Installation QCF_037, project Supervisor/QC
2.4 H H/W
damage, Conductivity, and IR Works QCF_042 specification Inspector
test etc.

check MCB rating, main MS for Electrical Installation QCF_037, project Supervisor/QC
2.5 H S
parts rating/type Works QCF_042 specification Inspector
check the condition of
earthing bar and
MS for Electrical Installation QCF_037, project Supervisor/QC
2.6 connections, measure H S
Works QCF_042 specification Inspector
continuity of switchboard to
earth.

3 FINAL ACTIVITY
Compile QC
Compile QC Compile QC
Compile QC records for Compile QC records records for
3.1 3.1 records for 3.1 3.1 3.1 records for
final handover for final handover final
final handover final handover
handover

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.7 Earthing and Bonding Installation – ITP No: 07


Reference INSPECTION LEVEL
documents
RESPONSIBLE
ITP Description of activity (Applicable QC Report Acceptance Criteria
phase PARTY CTR CPY TPI COMMENTS
PROJECT Spec.
and procedures)
1 PRELIMINARY
Inspection & Approval of Material QC inspector/
1.1 QCF_016 Material Submittal H I
material Submittal storekeeper
Check drawings is approved Supervisor/QC Drawing
1.2 AFC DRAWINGS MDR AFC status R R
and latest revision inspector Register
MS for
Check method statement is
Electrical Supervisor/QC
1.3 approved and latest AFC AFC status H H
Installation inspector
revision
Works

2 EARTH AND BONDING SYSTEM INSPECTION


MS for Electrical project specification, E&I Supervisor/QC
2.1 earth and bonding QCF_047 H H
Installation Works BS 7671 Inspector
Check All fixed earth
MS for Electrical project specification, E&I Supervisor/QC
2.2 terminals/Earth Boss are QCF_047 H H
Installation Works BS 7671 Inspector
properly installed

2.3 Check that earth rebar are MS for Electrical QCF_047 project specification, E&I Supervisor/QC H H

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference INSPECTION LEVEL


RESPONSIBLE
ITP Description of activity QC Report Acceptance Criteria
phase documents
PARTY CTR CPY TPI COMMENTS
(Applicable
firmly lashed Installation Works
PROJECT Spec. BS 7671 Inspector
Measure the resistance of
the earth pit disconnected MS for Electrical project specification, E&I Supervisor/QC
2.4 QCF_038 H H
from the grid (shall be less Installation Works BS 7671 Inspector
than 10-ohms)
Measure the resistance of
MS for Electrical project specification, E&I Supervisor/QC
2.5 the overall earth grid (shall QCF_038 H H
Installation Works BS 7671 Inspector
be less than 4-ohms)
Check Intimate metal to metal
contact through equipment MS for Electrical project specification, E&I Supervisor/QC
2.6 QCF_047 H H
fixing bolts/ Clamping / Installation Works BS 7671 Inspector
Riveting Satisfactorily Ok.

3 FINAL ACTIVITY
3.1 Compile QC records for Project Quality QCF_047 Project Quality Plan E&I Supervisor/QC H H
final handover Plan Inspector

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.8 Lighting and Small Power Installation – ITP No: 08


Reference documents INSPECTION LEVEL
Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
1 PRELIMINARY

1.1 Inspection & Approval of Material Submittal QCF_016 Material Submittal QC H S


material inspector/storekeepe
r
1.2 Check drawings is AFC DRAWINGS MDR AFC status Supervisor/QC R R/ Drawing
approved and latest inspector Register
revision
1.3 Check method statement AFC MS for Electrical AFC status Supervisor/QC H H/R
is approved and latest Installation inspector
Works
revision
2 LIGHTING INSTALLATION
2.1 General inspection of MS for Electrical Installation QCF_048 project E&I Supervisor/QC H H
lighting fittings and Works specification Inspector
Operation of emergency
lightning.
2.2 Illumination Level test. MS for Electrical Installation QCF_048 project E&I Supervisor/QC H H
Works specification Inspector

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity QC Report
phase (Applicable PROJECT
Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
2.3 All switching devices and MS for Electrical Installation QCF_048 project E&I Supervisor/QC H H/W
operation are functioning Works specification Inspector
correctly.
3 SMALL POWER INSTALLATION
Inspection of Socket Inspection of Inspection of Socket Inspection of Inspection of
outlet, resistance, and Socket outlet, outlet, resistance, and Socket outlet, Socket outlet,
polarity test. resistance, and polarity test. resistance, and resistance,
polarity test. polarity test. and polarity
test.
4 FINAL ACTIVITY
4.1 Compile QC records for Project Quality Plan QCF_048 Project Quality E&I Supervisor/QC H H
final handover Plan Inspector

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.9 Switching Units (MV / LV Switchgear) – ITP No: 09


Reference documents INSPECTION LEVEL
Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
1 PRELIMINARY

1.1 Inspection & Approval of Material Submittal QCF_016 Material Submittal QC H S


material inspector/storekeepe
r
1.2 Check drawings is approved AFC DRAWINGS MDR AFC status Supervisor/QC R R Drawing
and latest revision inspector Register
1.3 Check method statement is AFC MS for Electrical AFC status Supervisor/QC H H/R
approved and latest revision Installation inspector
Works

2 SWITCHING UNITS (MV/LV SWITCHGEAR) INSPECTION AND TESTING


2.1 General inspection of MS for Electrical Installation QCF_037 project Supervisor/QC H H/W
electrical equipment. Works specification, IEC Inspector
60364
2.2 Field inspection of Busbar MS for Electrical Installation QCF_048, 049 IEC 60364 Supervisor/QC H H/W
Assembly (MV/LV Works Inspector
Switchgear).

2.3 Field inspection of Switch MS for Electrical Installation QCF_048, 049, IEC 60364 Supervisor/QC H H/W
Units (MV/LV Switchgear). Works 051

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity QC Report
phase (Applicable PROJECT
Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
Inspector
2.4 Field inspection of MS for Electrical Installation QCF_048, 049, IEC 60364 Supervisor/QC H S
Distribution Boards and Sub- Works 050 Inspector
Station.

2.5 Conductivity, IR, Phase MS for Electrical Installation QCF_048, 049, IEC 60364 Supervisor/QC H H/W
Sequence, Works 050 Inspector
Primary/Secondary injection,
and Protection system
functional tests.

3 FINAL ACTIVITY
3.1 Compile QC records for final Project Quality Plan ALL DOCUMENTS Project Quality Supervisor/QC H H
handover ABOVE Plan Inspector

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 35 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.10 Installation of Neutral Earth Resistors – ITP No: 10


Reference documents INSPECTION LEVEL
Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
1 PRELIMINARY
1.1 Equipment ready for neutral installation drawings. Release Note Project Field Engineer/QC H/R H/R
earth resistor installation.
Specification Inspector
 Verify the initial setting of
equipment complete.
 Verify the completion of
grounding rod/area
grounding network as
applicable.
Release for neutral earth
resistor installation

1.2 Pre-installation equipment installation drawings. MDR Manufacturer's Field Engineer/QC W W


inspection complete. Manufacturer's Instructions
Instructions/ project Inspector
 Verify correct tag number.
 Verify no damages specifications
Verify correct labels rating
and compliance with specs.

2 INSTALLATION OF NEUTRAL EARTH RESISTOR


2.1 Neutral earth resistors . Manufacturer's Instructions QCF_052 Installation Field Engineer/QC W W
installed. drawings
Inspector
 Verify installation as per Manufacturers data
drawings and vendor data sheets
sheet.
Verify correct orientation and
alignment.

2.2 Equipment connection to Manufacturers data sheets/ QCF_052 Technical Field Engineer/QC W W
grounding rod or via
Manufacturer's Instructions Specification/ Data Inspector
grounding network and to the

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 36 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity QC Report
phase (Applicable PROJECT
Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
power system neutral sheet/
complete.
Manufacturers data
 Verify connections as per
spec. sheets
Verify space heater and its
power source properly
connected, if applicable.

3 FINAL ACTIVITY
3.1 Installation of neutral earth Project Quality Plan/Project ALL Project Quality Field Engineer/QC H/R H/R
resistor complete.
Specification DOCUMENTS Plan/Project Inspector
 All inspection and
test complete and ABOVE Specification
conformant.
Neutral earth resistor
released.

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 37 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

7.11 Conduit / Cable Tray, Mesh Wire and Ladder Installation – ITP No: 11
Reference documents INSPECTION LEVEL
Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
1 PRELIMINARY
1.1 Inspection & Approval of Material Submittal QCF_016 Material QC H S
material Submittal inspector/storekeeper
1.2 Check drawings is AFC DRAWINGS MDR AFC status Supervisor/QC R R Drawing
approved and latest inspector Register
revision
1.3 Check method statement AFC MS AFC status Supervisor/QC H R
is approved and latest inspector
revision
1.4 Check implementation of Project HSE Plan N/A Project HSE Plan Supervisor/Inspector H R
HSE measures
2 INSPECTION OF CONDUIT/CABLE TRAY, MESH WIRE AND LADDER INSTALLATION
2.1 Check cable tray, conduit MS for Electrical QCF_028 project E&I Supervisor/QC H S
& ladder support. Bonding Installation Works. specification Inspector
straightness
2.2 No sagging of the cable Method Statement QCF_028 project E&I Supervisor/QC H S
ladder specification Inspector

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 38 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

Reference documents INSPECTION LEVEL


Acceptance RESPONSIBLE
ITP Description of activity QC Report
phase (Applicable PROJECT
Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
2.3 No sharp edges on cable Method Statement QCF_028 project E&I Supervisor/QC H S
tray / ladder inlets & specification Inspector
outlets
2.4 Check conduit / tray size Method Statement QCF_028 project E&I Supervisor/QC H S
correct. specification Inspector
2.5 Cable trays are supported Method Statement QCF_028 project E&I Supervisor/QC H S
as per spec specification Inspector
Cable trays joints are Method Statement QCF_028 project E&I Supervisor/QC H S
bonded with straps specification Inspector
3 FINAL ACTIVITY
3.1 Compile QC records for 3.1 Compile QC 3.1 Compile QC records 3.1 Compile QC 3.1 Compile QC
final handover records for final for final handover records for final records for
handover handover final handover

Inspection points legend: FI=Full Inspection H= Hold Point W=Witness Point S=Surveillance Point R= Review Point

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 39 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.0 SUMMARY OF QUALITY CONTROL FORMS – ATTACHMENTS


The below mentioned forms are attached in Annexes

Table 6: Quality Control Forms


FORM TITLE
FORM_XXX
Material Inspection Report
QCF_016
Authorization to backfill.
QCF_022
Field inspection of conduit and cable tray installation
QCF_028
Field inspection and testing of lv cable (underground).
QCF_033
Field inspection and testing of hv cable (underground)
QCF_034
Checklist for cold shrink stress control hv cable termination
QCF_035
Checklist for cable jointing (raychem standard).
QCF_036
Field Inspection Of Electrical Equipment.
QCF_037
Field inspection and testing of lv cable (above ground)
QCF_038
Field inspection and testing of hv cable (above ground)
QCF_039
Field inspection and testing of earthing and lightning protection
QCF_041 system.

Field inspection and testing of power transformer


QCF_043
Field inspection of earthing installation
QCF_047
Field Inspection And Testing Of Switchgear Units (Mv/Lv)
QCF_051
Installation of neutral of earthing resistor
QCF_052

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.1 Annex 1 QCF_016 - Material Inspection Report

Doc No.: QCF_016


MATERIAL RECEIVING INSPECTION REPORT Rev. Date:
Page of
ITP Phase Ref:

LOCATION OF INSPECTION: PO. NO.: SUPPLIER NAME: SHIPPING DOC NO.: PAGE:

DIMENSION QUANTITY
HEAT CERTIFICATE
PO MARK QT Y NCR/OBS
S/ ITEM SPEC/GR /LOT /
ITE CODE/ DIA(ø) SCH/T INPSECTION RESULT NO. REMARKS
N DESCRIPTION ADE REC' PACKIN /BATCH DOCUMEN
M TAG / HK P.O. (If Any)
VED G LIST NO T NO.
NO NO LENGT (mm)
H(m)

NOTES: INSPECTION NOTIFICATION REFERENCE

RFI No.
ISSUED DATE;

Construction CTR QC CPY QC TPI OTHERS


NAME NAME NAME
SIGNATURE SIGNATURE SIGNATURE

Date Date Date

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.2 Annex 2 QCF_022 - Authorization to backfill.

FORM NO: QCF_022


CONSTRUCTION QUALITY CONTROL RFI NO:
AUTHORISATION TO BACKFILL (CABLES REPORT NO:
AND PIPE PRE-LAYING AND ITP NO: .....................
COMPACTION) ITP PHASE REF: .....................
PAGE 1 OF 1
LOCATION / REF DRAWING AREA
TYPE OF BACKFILL MATERIAL

CABLE & PIPE PRE-LAYING INSPECTION


ITEMS TO BE CHECKED BEFORE APPROVAL IS GIVEN SIGNATURE & DATE
Checklist ZEROCK ENI CON TPI
Trench Excavation Complete
Check Line/ Level and Sub-Grade
Check Placing & Compaction of Bedding
Release for Pipe/ Cable Laying
Trench Depth, Width, Sand Depth Satisfactorily Ok
Cable Tag No attached to cable and satisfactorily Ok
Cable tiles satisfactorily Ok
Depth of sand fill satisfactorily Ok
Cable continuity and Insulation resistance test Ok

CABLE OR PIPE AUTHORISATION TO BACKFILL


ITEMS TO BE CHECKED BEFORE APPROVAL IS GIVEN SIGNATURE & DATE
REFER TO ZEROCK ENI CON TPI
REPORTS Nos
CABLE/ PIPE INSTALLATION COMPLETE, CHECK LINE /
LEVEL & SUB GRADE
REMARKS: ACCEPTABLE / NOT ACCEPTABLE TO BACKFILL (LIST REASONS FOR
NON- ACCEPTABILITY)

COMMENTS: ACCEPTED NOT ACCEPTED

SIGNE

ZEROCK NAME DATE

SIGNED

ENI CONGO NAME DATE

SIGNE

TPI NAME DATE

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It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 42 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 43 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.3 Annex 3 QCF_028 - Field inspection of conduit and cable tray installation
FORM NO: QCF_028
FIELD INSPECTION OF CONDUITS AND CABLE RFI NO:
TRAY INSTALLATION REPORT NO:
ITP PHASE NO: .....................
PAGE 1 OF 2
1. GENERAL DATA (From drawings, specifications, etc.)
LOCATION:____________________ DRAWING No:_____________________ EQUIPMENT/TAG No:______________________
MANUFACTURER:_______________ EQUIPMENT CLASSIFICATION EX:________________________
AREA / UNIT: _____________________

2. CHECK LIST: In the field check off  Acceptable Items only


Note deviations under ''remarks'' and mark not applicable items N/A
SIGNATURE / DATE
PASS FAIL N/A ZEROCK ENI CONGO TPI
1 CHECK THAT CONDUIT SYSTEM, CABLE TRAYS, SUPPORTS, AND HARDWARE MATERIALS ARE
IN ACORDANCE WITH THE DRAWINGS
2 VERIFY THATTHEPROPERCONDUITMATERIALS(i.e. ALUMINIUM, PVC, PVCCOATED CONDUIT)
IS INSTALLED AS INDICATED ON THE DRAWINGS
3 CHECK THAT CONDUITS ARE CLEAN, STUB–UPS PROTECTED AND OPEN ENDS
PLUGGED
4 VERIFY THAT THE INSTALLATION IS NEAT AND EVENLY SPACED
5 CHECK THAT SUPPORTS ARE IN ACCORDANCE WITH DRAWINGS AND
SPECIFICATIONS
6 CHECK THAT SUFFICIENT SPACE IS PROVIDED BETWEEN HOTPIPING SERVICES AND OTHER
HOT SURFACES AND CONDUIT IN ACCORDANCE WITH PROJECT SPECIFICATION
7 CONDUIT /TRAY SIZE AND TYPE CORRECT
8 CHECK THAT EXPANSION JOINTS ARE INSTALLED IN ACCORDANCE WITH
SPECIFICATIONS AND DRAWINGS.
9 CHECK THAT FIELD BEND RADIUS ARE IN ACCORDANCE WITH THE DRAWINGS AND
SPECIFICATIONS AND ARE FREE OF DEFORMITIES.
10 CHECK THAT PROPER FITTINGS ARE INSTALLED WITH THREADS FULLY ENGAGED (AND
TIGHT),NO WRENCH CUTS,CONDUIT ENDS HAVE BUSHINGS AND COVERS ARE INSTALLED.
11 CHECK THAT SEALS AND DRAINS ARE INSTALLED IN ACCORDANCE WITH THE
DRAWINGS AND SPECIFICATIONS.
12 CHECK THAT FITTINGS ARE PROPERLY SUPPORTED.
13 CHECK THAT CONDUIT /TRAY IS PERMANENTLY AND EFFECTIVELY GROUNDED, UNLESS
OTHER WISE PERMITTED BY THE SPECIFICATIONS. CONFIRM BONDING JUMPERS ARE
INSTALLED AROUND EXPANSION JOINTS AND FLEXIBLE CONDUIT WHERE REQUIRED.
14 CHECK THAT FLEXIBLE CONDUITIS INSTALLED WITH PROPER BENDING RADIUS AND WITH
STANDARD FITTINGS.
15 CHECK THAT JUNCTION BOXES ARE LEVELLED AND SUPPORTED WITH PROPER HUBS,
LOCKNUTS AND BUSHINGS IN ACCORDANCE WITH THE DRAWINGS. CONFIRM THAT JUNCTION
BOXES ARE PROPERLY IDENTIFIED.
16 PROTECTIVE COVERS SECUREDLY FIXED FOR VERTICAL/HORIZONTAL CABLE TRAYS /
TRUNKING CORRECT.
17 VERIFY THAT AN ADEQUATE NUMBER OF PULLING POINTS ARE PROVIDED.
18 CHECK THAT CONDUIT SEALS AREP ROPERLY POURED.
19 CHECK THAT ANY DAMAGE DURING CONSTRUCTION IS REPAIRED.
20 ALL CABLE TRANSITS ARE PACKED.
21 CHECK ALL TRANSITS ARE IDENTIFIED.
22 CHECK ALL CABLE MARKINGS ARE FITTED IN ACCORDANCE WITH SPECIFICATION.
23 CABLE TIES, FINAL BANDING, CLEATING ETC. ARE INSTALLED TO SPECIFICATION.
24 CONTINUITY TO MAIN EARTH
25 NO SHARP EDGES /BURRSON CONDUIT/CABLE TRAYS

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_028


FIELD INSPECTION OF CONDUITS AND RFI NO:
CABLE TRAY INSTALLATION REPORT NO:
ITP PHASE NO: .....................
PAGE 2 OF 2

3. R E M A R K /R E M E D IA L A C T IO N S R E Q U IR E D

Remedial Actions
Completed:……………………………………………………………………………………………………
………...
Date of
Completion:…………………………………………………………………………………………………
………………………...
Names of Person Completed the
Action:……………………………………………………………………………………………..

4. IN S P E C T IO N C O M P L E T E D /A C C E P T E D

ZER O C K EN I C O N G O TPI
N am e

Sig n

D ate

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.4 Annex 4 QCF_033 - Field inspection and testing of lv cable (underground).

FORM NO: QCF_033


RFI NO:
FIELD INSPECTION AND TESTING REPORT NO:
OF LV CABLE (UNDERGROUND ITP NO: .....................
INSTALLATION) ITP PHASE REF: .....................
PAGE 1 OF 2

1. GENERAL DATA (From drawings, specifications, etc.)


CABLE No…………………………. RED TAG No………………EQUIPMENT TAG No………………. SYSTEM VOLTAGE……………KV
CORES…………………… SIZE………………….mm2 TYPE……………………………….. INSULATION GR A DE …………KV
FROM (TAG No) ………………………………………………… TO (TAG No) …………………………………… DRAWG No………………….
STRAIGHT THROUGH JOINTS: YES/NO
DUTY: POWER CONTROL OTHER

2. CHECK LIST: In the field check off Acceptable items only



Note deviations under “remarks” and mark non‐applicable items N/A
SIGNATURE / DATE
PASS FAIL N/A
ZEROCK ENI CON TPI
1 CABLE SIZE AND TYPE CORRECT

2 POSITION AND SPACING IN TRENCH CORRECT

3 CABLE MARKING CORRECT

4 CABLE ENDS CORRECTLY SEALED / TERMINATED AS PER


SPECIFIC VENDOR INSTRUCTION
5 CABLE CORRECTLY SECURED ON RACKS AT BOTH END

6 CABLE TAILS CORRECT LENGTH AT BOTH ENDS

7 MARKER TAPE/CABLE TILES INSTALLED CORRECTLY

8 BACKFILL DEPTH & COMPACTION CORRECT

9 CABLES CORRECTLY LOCATED IN BLOCKOUTS

10 CHECK INCOMING / OUTGOING CABLES ARE BONDED TO


THE EARTH GRID AT APPROVED
11 BENDING RADIUS SATISFACTORY AND AS PER MANUFACTURER’S
RECOMMENDATION
12 VERIFY PARALLEL EARTHING CONDUCTOR (PEC’s) BONDED
TO EARTH RING AND TAGGED AS PER EARTHING
INSTALLATION DETAILS DRAWING Doc. No………………………..
13 CABLE GLAND TIGHT AND CONTINUITY CHECKED

14 FOR SINGLE CORE CABLES, CHECK THAT CABLE FIXATION


MATERIAL ARE NOT MAGNETIC BOTH FOR CABLE
HOLDING AND CABLE IDENTIFICATION
15 VERIFY SPARE PIPE SLEEVES HAVE BEEN INSTALLED UNDER ROADS IN
ACCORDANCE WITH AFC DRAWINGS
16 VERIFY THAT INSULATION RESISTANCE TEST HAS BEEN COMPLETEDON
CABLES PRIOR TO INSTALLATION IN TRENCH. ATTACH FORM(S)
17 VERIFY CABLE IS FREE OF VISUAL DAMAGE.

18 VERIFY CABLE IDENTIFICATION TAGS INSTALLED IN


ACCORDANCE WITH AFC DRAWINGS.

3. PULLED LENGTH

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
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30A100DBQB23060 30A100DBQB23060 46 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_033


RFI NO:
FIELD INSPECTION AND TESTING REPORT NO:
OF LV CABLE (UNDERGROUND ITP NO: .....................
INSTALLATION) ITP PHASE REF: .....................
PAGE 2 OF 2
4. INSULATION TEST
Test Equipment:………………………………
Test Voltage: ……………………………………V Duration: ……………………………………….
TESTING BETWEEN INSULATION RESISTANCE (MΩ)
ON DRUM AFTERPULLING AFTER COMPACT

NOTE: Test voltage shall be applied across functional insulation between core to be tested and screen, remaining
cores, armouring, etc. All bonded together for multi‐core control cables record lowest reading only.

5. REMARK / REMEDIAL ACTIONS REQUIRED

Remedial Actions Completed: ………………………………………………………………………………………………………………


Date of Completion: …………………………………………………………………………………………………………………………….
Names of Person Completed the Action: ……………………………………………………………………………………………..

6. INSPECTION COMPLETED / ACCEPTED

ZEROCK ENI CON TPI


Name

Sign
Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 47 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.5 Annex 5 QCF_034 - Field inspection and testing of hv cable (underground)


FORM NO: QCF_034
RFI NO:
FIELD INSPECTION OF HV REPORT NO:
CABLES (UNDERGROUND ITP NO: .....................
ITP PHASE REF: .....................
INSTALLATION) PAGE 1 OF 2
1. GENERAL DATA (From drawings, specifications, etc.)
CABLE No …………… SOURCE SWBD No…………………. PANEL/CCT No……………..SYSTEM VOLTAGE…………kV
CORES……………..SIZE……….mm2 TYPE………………..…….INSULATION GRADE…………………………………....kV FROM (Tag
No.)……………………………..…………….. TO (Tag No.)………………………………………………………
STRAIGHT THROUGH JOINTS: YES / NO

2. A. CHECKLIST: In the field check off √ Acceptable items only N/A


Note deviations under “remarks” and mark non‐a
PASS FAIL N/A SIGNATURE / DATE
ZEROCK ENI CON TPI

1. CABLE SIZE & TYPE CORRECT


2. POSITION AND SPACING IN TRENCH CORRECT
3. CABLE MARKING CORRECT
4. CABLE ENDS CORRECTLY SEALED (HEAT SHRINK CAPS) AS PER VENDOR INSTRUCTION
5. CABLE CORRECTLY SECURED ON RACKS AT BOTH ENDS
6. CABLE TAILS CORRECT LENGTH AT BOTH ENDS
7. MARKER TAPE/CABLE TILES INSTALLED CORRECTLY
8. BACKFILL DEPTH AND COMPACTION CORRECT
9. CABLE CORRECTLY LOCATED IN BLOCKOUTS
10. CABLES CONTINUITY CORRECT FOR ALL CORES
11. MECHANICAL PROTECTION CORRECT
12. ARMOURING CONTINUITY CHECK
13. STRAIGHT THROUGH JOINT AS PER SPECIFIC VENDOR INSTRUCTION
14. CHECK INCOMING / OUTGOING CABLES ARE BONDED TO THE EARTH GRID AT APPROVED
DISTANCE IN ACCORDANCE WITH EARTHING INSTALLATION DETAILS DRAWING Doc
No……………………..
15. CHECK SIZE AND LENGTH OF PIGTAIL AS PER EARTHING INSTALLATION DETAILS DRAWING
Doc No………………………………………….
16. VERIFY PARALLEL EARTHING CONDUCTOR BONDED TO EARTH RING AND TAGGED AS PER
EARTHING INSTALLATION
DETAILS DRAWING Doc. No……………………………………………………………….
17. VERIFY SPARE PIPE SLEEVES HAVE BEEN INSTALLED UNDER ROADS IN ACCORDANCE WITH
AFC DRAWINGS
18. VERIFY THAT INSULATION RESISTANCE TEST HAS BEEN COMPLETED ON CABLES PRIOR TO
INSTALLATION IN TRENCH. ATTACH FORM(S)
19. VERIFY CABLE IS FREE OF VISUAL DAMAGE.
20. VERIFY CABLE IDENTIFICATION TAGS INSTALLED IN ACCORDANCE WITH AFC DRAWINGS.

PASS FAIL N/A SIGNATURE / DATE


ZEK ENI CON TPI
1 CHECK THAT GLANDS AND CABLE FIXATION MATERIALS ARE NON‐ MAGNETIC
BOTH FOR CABLE HOLDING AND CABLE IDENTIFICATION / TERMINATION
2 CHECK THAT WHEN PASSING THROUGH A CONCRETE WALL, THE THREE SINGLE
CORE CABLES (R, Y AND B) ARE PASSING THROUGH ONE SINGLE PVC PIPE.
B. FOR SINGLE CORE CABLES ONLY

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Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_034


RFI NO:
FIELD INSPECTION OF HV REPORT NO:
CABLES (UNDERGROUND ITP NO: .....................
ITP PHASE REF: .....................
INSTALLATION) PAGE 2 OF 2

1. ABLE METER MARKINGS PULLED LENGTH:


2. A. INSULATION RESISTANCE TEST OF CABLE
TEST EQUIPMENT………………………………………………………………………………………………
TEST VOLTAGE…………………………………… DURATION………………………………………………
TEST INSULATION RESISTANCE (MΩ)
BETWEE ON DRUM AFTER PULLING AFTER COMPACT
N
L1‐L2+L3+A
L2‐L1+L3+A
L3‐L1+L2+A
A‐L1+L2+L3
NOTE: L1, L2, L3 ‐ BROWN, BLACK, GRAY RESPECTIVELY A – Cable Armouring.

B. INSTALLATION TESTS – PRIOR TO CABLE CONNECTION


IR TEST – TEST EQUIPMENT: ……………………………………….…TEST VOLTAGE: …………V
HV TEST – TEST EQUIPMENT: …………………………………………TEST VOLTAGE:……….….V
TEST 1ST I.R. TESTS H.V. TESTS 2ND I.R. TEST
BETWEEN DURATION RESISTANCE DURATION LEAKAGE CURRENT DURATION RESISTANCE
L1‐L2+L3+A
L2‐L1+L3+A
L3‐L1+L2+A
A‐L1+L2+L3
NOTE: L1, L2, L3, N, E ‐ BROWN, BLACK, GRAY RESPECTIVELY A – Cable Armouring.

5 REMARKS / REMEDIAL ACTIONS REQUIRED

Remedial Actions Completed …………………………………………………………………………….


Date of Completion.………………………………………………………………………………...
Name of the Person that Completed the Action ……………………………………………………
3. INSPECTION COMPLETED / ACCEPTED

ZEROCK ENI CON TPI


Name

Sign

Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

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ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.6 Annex 6 QCF_035 - Checklist for cold shrink stress control hv cable termination

FORM NO: QCF_035


RFI NO:
CHECKLIST FOR COLD SHRINK REPORT NO:
STRESS CONTROL HV CABLE ITP NO: .....................
TERMINATIONS ITP PHASE REF: .....................
PAGE 1 OF 2

1. GENERAL DATA (From drawings, specifications, etc.)


CABLE No…………………………. …… FROM…………………………………..TO…………………..…………………..SYSTEM VOLTAGE……………KV
CORES…………………..……… SIZE…………………..mm2 TYPE………………………………. . INSULATION GRADE……………………….…KV
RAYCHEM KIT NO………………………………………………… LOT……………………………………INSPECTOR/SUPERVISOR……………………….
SWITCHBOARD END FIELD END STRAIGHT THROUGH JOINT

TERMINATOR(S): ……………………………………………………………….. …………………………………………………………………..


……………………………………………………………… …………………………………………………………………..
…………………………………………………………….. ………………………………………………………………….
……………………………………………………………. …………………………………………………………………

2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under
“remarks” and mark non‐ applicable items N/A

PASS FAIL N/A SIGNATURE \ DATE


ZEROCK ENI CON TPI
1. CHECK CONTROL KIT LABEL TO THE TYPE OF USED CABLE (VOLTAGE, CROSS
SECTION) CORRECT AND THE KIT IS COMPLETE AS PER VENDOR PARKING LIST.
2. CHECK THAT CABLE TYPE AND LOCATION IS CORRECT AS PER CABLE SCHEDULE
3. CABLE CORRECTLY SUPPORTED BELOW GLAND
4. CABLE GLAND POSITION CORRECT
5 ENSURE ALL SAFETY MEASURES ARE TAKEN BEFORE STARTING THE
TERMINATION
6. ENSURE PROPER TOOLS AND TACKLES ARE AVAILABLE FOR THE ACTIVITY
7. SPACING BETWEEN GLAND
8. CABLE GLANDED CORRECTLY
9. CABLE TAILS LENGTH CORRECT FOR DESIGNED SPACING
10. LENGTH OF OVER SHEATH ABOVE GLAND CORRECT
11. USING RIGHT TOOLS FOR STRIPPING DOWN THE SCREEN AND SHRINKING DOWN
THE TUBING.
12. SCREEN TAPE CUT BACK TO CORRECT LENGTH WITH PROPER TOOL (LENGTH AS
PER MANUFACTURER’S INSTRUCTION)
13 SEMICON CUT BACK EDGE IS CLEAN AND FREE OF BURRS
14. MARK THE CABLE TO REQUIRED LENGTH AND INSULATION WITH ARMOUR TO BE
REMOVED FOR FIXING THE CABLE INTO THE GLAND AND FIX GLAND NUT, EARTH
TAG AND TIGHTEN GLAND PROPERLY
15. SEMICON CUT BACK TO CORRECT LENGTH FROM END OF COPPER TAPE WITHOUT
DAMAGE TO THE CORE INSULATION
16. NO EVIDENCE OF DE-LAMINATION AT SEMICON CUT BACK EDGE
17. CONDUCTORS INSULATION CORRECTLY ABRADED OVER ENTIRE LENGTH
18. NO NICKS OR MARKS ON INSULATION SURFACE
19. INSULATION THICKNESS NOT REDUCED MORE THAN 0.88mm(33Kv), 0.44MM (11Kv)
and 0.35MM (6.6Kv)
20. INSULATION COMPLETELY FREE OF SEMI CONDUCTOR PARTICLES (VISUALLY).
21. BOLTS OF CLAMPING RING TIGHTENED AFTER SPREADING ARMOUR WIRES
22 BENDING OF ARMOUR WIRE AND ALL SHARP WIRE ENDS COVERED WITH PLASTIC
TAPE SATISFACTORY
23. USING RIGHT SOLVENT TO CLEAN THE CABLE CORES
24 EARTH BRAIDS ATTACHED CORRECTLY TO THE SPRING OR SOLDERED AS PER
VENDOR INSTRUCTIONS. TO EARTH AND CONNECTED TO ARMOUR CLAMPING
25. EARTH CONDUCTOR ATTACHED TO THE LUG ON THE CLAMPING RING
26. CONNECT THE CABLE GLAND EARTH TO EARTHING POINT
27. MOISTURE BLOCKS CORRECTLY INSTALLED IN EARTH BRAIDS WITHOUT AFFECTING THE
CONTINUITY

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 50 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_035


RFI NO:
CHECKLIST FOR COLD SHRINK REPORT NO:
STRESS CONTROL HV CABLE ITP NO: .....................
TERMINATIONS ITP PHASE REF: .....................
PAGE 2 OF 2

PASS FAIL N/A SIGNATURE \ DATE

ZEROCK ENI CON TPI

28. INSTALLATION OF EARTHING ASSEMBLY COMPLETE AND SATISFACTORY


29. VOID FILLING COMPOUND INSTALLED AT THE SEMICON CUT BACK EDGE
30. SEMI CONDUCTIVE PAINT APPLIED AS PER VENDOR INSTRUCTION
31. CABLES CRIMPED CORRECTLY WITH CORRECT SIZE AND TYPE OF LUG WITH
SUITABLE CRIMPING TOOL AND DIE
32. SEALANT TAPE USED TO FILL THE REMAINING GAP BETWEEN CORE INSULATION
AND CABLE LUG
33. STRESS CONTROL SLEEVE INSTALLED AT THE CORRECT LOCATION
34. BREAKOUT CORRECTLY INSTALLED AND HEATED

35. ANTI-TRACKING SLEEVE INSTALLED CORRECTLY AND SUITABLY HEATED


36. RED SHIMMING TUBE SHRINKED TO THE MINIMUM DIAMETER (40/50mm)
37. NO EVIDENCE OF BURNING ON ANTI-TRACKING SLEEVE
38. VISUALLY VERIFY NO BUMPS OR VOIDS ON STRESS CONTROL TUBING AFTER HEAT
SHRINKING
39. SKIRTS INSTALLED AT THE CORRECT LOCATIONS WHEREVER REQUIRED
40. ALL PHASES CORRECTLY IDENTIFIED WITH ADHESIVE COLOUR TAPE IF
PERMITTED. LUGS STAMPED WITH PHASE IDENTIFICATION
41. ALL PHASE TO PHASE AND PHASE TO EARTH CLEARANCES ARE CORRECT

42. CONFIRM THE CORRECT CABLE TAG IS INSTALLED ON THE CABLE AFTER ACTIVITY.

3. REMARKS / REMEDIAL ACTIONS REQUIRED

Remedial Actions Completed …………………………………………………………………………………………………….


Date of Completion…………………………………………………………………………………………………………………..
Name of the Person that Completed the Action…………………………………………………………………………

ZEROCK ENI CON TPI

Name
Sign

Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 51 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.7 Annex 7 QCF_036 - Checklist for cable jointing (raychem standard).

FORM NO: QCF_036


RFI NO:
CHECK LIST FOR CABLE JOINTING REPORT NO:
ITP PHASE REF: .....................
PAGE 1 OF 1
1. GENERAL DATA (From drawings, specifications, etc.)
CABLE No…………………………. …… FROM…………………………………..TO…………………..…………………..SYSTEM VOLTAGE……………KV
CORES…………………..……… SIZE…………………..mm2 TYPE………………………………. . INSULATION GRADE……………………….…KV
STANDARD KIT NO…………………………………………… LOT……………………………………INSPECTOR/SUPERVISOR……………………….
SWITCHBOARD END FIELD END STRAIGHT THROUGH JOINT
TERMINATOR(S): ……………………………………………………………….. …………………………………………………………………..
……………………………………………………………… …………………………………………………………………..
…………………………………………………………….. ………………………………………………………………….

2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under
“remarks” and mark non‐ applicable items N/A

. REMARKS / REMEDIAL ACTIONS REQUIRED


SIGNATURE \ DATE
CHECKED ZEROCK ENI CON TPI
CHECK THAT SHRINK TEST CONTROL KIT LABEL TO THE TYPE OF USED CABLE
1.
(VOLTAGE, CROSS SECTION) IS CORRECT AND THE KIT IS COMPLETE AS PER
VENDOR PARKING LIST.
2. CHECK THAT CABLE TYPE AND LOCATION IS CORRECT AS PER CABLE SCHEDULE

3. ENSURE ALL SAFETY MEASURES ARE TAKEN BEFORE STARTING THE JOINTING
4. CHECK FOR SUFFICIENT CABLE OVERLAPS AT THE JOINTS
5 ENSURE SHAPE AND POSITIONS OF CORES ARE CORRECT

6. CHECK CORE SCREENS ARE THOROUGHLY REMOVED AND CUT AT REFERENCE


LINES
ENSURE INSULATION SURFACES ARE FREE FROM ALL TRACES OF
7.
CONDUCTIVE MATERIALS
8. VERIFY SLEEVES ARE FULLY SHRUNK W ITHOUT RIDGES
9. STRESS CONTROL SLEEVE INSTALLED AT THE CORRECT LOCATION

10. ANTI-TRACKING SLEEVES INSTALLED CORRECTLY AND SUITABLY HEATED.

11. VISUALLY INSPECT NO EVIDENCE OF BURNING ON ANTI-TRACKING SLEEVE


VISUALLY VERIFY NO BUMPS OR VOIDS ON STRESS CONTROL TUBING AFTER
12.
HEAT SHRINKING

13 ALL PHASES CORRECTLY IDENTIFIED W ITH ADHESIVE COLOUR TAPE PERMITTED

14. VERIFY THE CABLE TAG IS INSTALLED AFTER JOINTING

Remedial Actions Completed ………………………………………………………………………………………………………………………………………


Date of Completion.……………………………………………………………………………………………………………………………………………………
Name of the Person that Completed the Action ……………………………………………………………………………………………………………
4. INSPECTION COMPLETED / ACCEPTED

ZEROCK ENI CON TPI


Name
Sign
Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 52 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.8 Annex 8 QCF_037 - Field Inspection of Electrical Equipment.

FORM NO: QCF_037


FIELD INSPECTION AND TESTING OF RFI NO:
EARTHING AND LIGHNING REPORT NO:
PROTECTIVE SYSTEMS ITP PHASE REF: .....................
PAGE 1 OF 2
1. GENERAL DATA (From drawings, specifications, etc.)
LOCATION: …………………………………………. Drawing No: ………………………………
EQUIPMENT/TAG No: …………………… TEST EQUIPMENT USED: MAKE………. MODEL ………….
SERIAL No: ………………………… CALIBRATION EXPIRY DATE ………………………………………

2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under
“remarks” and mark non‐ applicable items N/A
Pass Fail N/A SIGNATURE / DATE
ZEK ENI CON TPI
UNDERGROUND PORTION – INSPECTION PRIOR TO CONCRETE
POUR OR BACKFILL
1 CHECK EARTH/GROUND SYSTEM COMPLIANCE WITH DRAWINGS AND
SPECIFICATION
2 ALL EARTH/GROUND BOSSES AND STUD TIGHT AND FITTED WITH
SHAKE PROOF WASHERS AND COATED WITH PROTECTIVE RED
SPRAY PHYSICAL AND MECHANICAL CONDITION
INSPECT
3
4 CHECH ALL EARTH/GROUND ROD CONNECTIONS AND
EARTH/GROUND ROD ACCESSIBILITY IN EARTH/GROUND WELL
5 VERIFY GRID WIRE SIZES AND COLOUR IDENTIFICATION
6 INSPECT ALL UNDERGROUND SPLICES AND CONNECTIONS (IF
COMPRESSION CONNECTION USED, VALIDATE CORRECT
TOOLING/DIE
INSPECT USED) FOUNDATION EARTH/GROUND CONNECTIONS
ALL INTERNAL
7

8 CHECK ELECTRICAL CONNECTIONS FOR LOW RESISTANCE USING ONE


OF THE FOLLOWING METHODS:
a. USE OF A LOW RESISTANCE OHMMETER
b. VERIFY TIGHTNESS BY CALIBRATED TORQUE‐WRENCH
METHOD
ABOVE GROUND PORTION
9 CHECK EARTH/GROUND SYSTEM COMPLIANCE WITH DRAWINGS AND
SPECIFICATIONS
10 INSPECT PHYSICAL AND MECHANICAL CONDITION OF
ELECTRICAL EQUIPMENT, VESEL AND TANK CONNECTION

11 INSPECT STRUCTURAL STEEL BOND TO MAIN EARTH/GROUND GRID

12 CHECK ELECTRICAL CONNECTIONS FOR LOW RESISTANCE USING ONE


OF THE FOLLOWING METHODS:
a. USE OF A LOW RESISTANCE OHMMETER
b. VERIFY TIGHTNESS BY CALIBRATED TORQUE‐WRENCH
13 VALIDATE METHOD
THAT ALL FIELD REVISIONS ARE RECORDED ON AS‐BUILT
DRAWINGS

INSTRUMENTATION ERTHING/GROUNDING (IF APPLICABLE)

14 VALIDATE SEPARATE EQUIPMENT, INSTRUMENT EARTH/GROUND


SYSTEM INSTALLED PER DRAWING AND SPECIFICATION

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 53 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_037


FIELD INSPECTION AND TESTING OF RFI NO:
EARTHING AND LIGHNING REPORT NO:
PROTECTIVE SYSTEMS ITP PHASE REF: .....................
PAGE 2 OF 2

3. TESTS AND MEASUREMENTS


Earth Resistance Test. Test Equipment _____
ELECTRODE ELECTRODE RESISTANCE ELECTRODE LENGTH / COMMENTS
MATERIAL

ELECTRODE GROUP RESISTANCE…………………………………………. OHM

EARTH SYSTEM GRID RESISTANCE………………………………………...OHM

4. TEST ‐Continuity Test

T est E quipm ent… … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … … ...

(CLARIFYING DRAWING TO BE ATTACHED)


DRAWING NUMBERS………………………………………………………………………

5. REMARKS / REMEDIAL ACTIONS REQUIRED

Remedial Actions Completed ………………………………………………………………………………


Date of Completion.……………………………………………………………………………………….
Name of the Person that Completed the Action ………………………………………………………….

6. INSPECTION COMPLETED / ACCEPTED

ZEROCK ENI CON TPI


Name

Sign

Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 54 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.9 Annex 9 QCF_038 - Field inspection and testing of lv cable (above ground)
FORM NO: QCF_038
FIELD INSPECTION AND TESTING OF LV RFI NO:
CABLE (ABOVE GROUND INSTALLATION) REPORT NO:
ITP PHASE REF: .....................
PAGE 1 OF 2
1. GENERAL DATA (From drawings, specifications, etc.)
CABLE No…………………………. RED TAG No………………EQUIPMENT TAG No………………..SYSTEM VOLTAGE……………KV
CORES…………………… SIZE…………………..mm2 TYPE………………………………. .INSULATION GRADE…………KV
FROM (TAG No)………………………………………………… TO (TAG No)…………………………………… DRAWG No………………….
STRAIGHT THROUGH JOINTS: YES/NO
DUTY: POWER CONTROL OTHER

2. CHECK LIST: In the field check off √ Acceptable items only

PASS FAIL N/A SIGNATURE / DATE


ZEROCK ENI CON TPI
1 CABLE NUMBERED CORRECTLY
2 DRESSING / CLEATING CORRECTLY
3 CABLE MECHANICALLY PROTECTED AND KICK PLATES
INSTALLED
4 CABLE ENDS TERMINATED AND CRIMPING LUGS CORRECT
5 CONTINUITY CHECKED
6 CABLE GLANDING/LOCKNUTS/IP WASHERS CORRECT SIZE
AND TYPE AND INSTALLED CORRECT
7 INSULATION RESISTANCE MOhm (500 Volt MEGGER Min.
10 X KV/Km)
Ph A – B, C, N, E/G MΩ
Ph B – A, C, N, E/G MΩ
Ph C – A,B, N, E/G MΩ
N – Ph A, B, C, MΩ

8 BENDING RADIUS SATISFACTORY AND AS PER


MANUFACTURER’S RECOMMENDATION
9 EARTHING / GROUNDING CORRECT
10 SCREEN CORRECTLY MADE OFF
11 CABLE IS THE CORRECT TYPE AND SIZE AS PER CABLE
SCHEDULE
12 ON SINGLE CORE CABLES ENSURE NON‐MAGNETIC GLAND
PLATES AND INSULATED GLAND PLATES
13 REPLACE COVERS AND CHECK ALL BOLTS ARE CORRECT
AND NONE MISSING

3. INSULATION RESISTANCE TEST.


Test Equipment: ……………………………………… S/N (Model): ……………………………………………….
Test Voltage: …………………………….V Duration: ………………………(Min)
TESTING BETWEEN ON DRUM AFTER PULLING (M Ω )

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 55 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_038


FIELD INSPECTION AND TESTING OF LV RFI NO:
CABLE (ABOVE GROUND INSTALLATION) REPORT NO:
ITP PHASE REF: .....................
PAGE 2 OF 2

4. CHECK LIST: In the field check off Acceptable items only



SIGNATURE / DATE
ZEROCK ENI CON TPI
1 CONFIRM MECHANICAL COMPLETION TEST COMPLETED. ATTACHE FORM
2 ENSURE TERMINATION IS CORRECT TO MANUFACTURERS SPECIFICATION
3 CONFIRM PROTECTIVE MEASURES (ie : KICK PLATES) ARE FITTED CORRECTLY
4 REPLACE COVERS AND CHECK ALL BOLTS ARE CORRECT AND NONE MISSING
5 CHECK CABLE MARKERS ARE CORRECT AT TRANSITS AND AT EACH END
6 ENSURE IP SEALING WASHERS ARE FITTED TO GLANDS, WHERE APPLICABLE

7 CONFIRM CORRECT TERMINATION’S AND PHASE ROTATION

5. INSULATION RESISTANCE BEFORE ENERGISATION


TEST VOLTAGE: KV TESTER USED: (MOhm 1‐MiNUTE TEST)
PH. A – PH B, C, N, E/G: MΩ PH. B – PH A, C, N, E/G: MΩ
PH. C – PH A, B, N, E/G: MΩ N – PH A, B, C, E/G: MΩ

 RECONNECT CABLE CORES AND CONFIRM CORRECT TERMINATION AND PHASE ROATATION
 LOCATIONS FOLLOW MANUFACTURER’S INSTRUCTION)
 RECORD BOLT SIZE AND TORQUE SETTINGS AT BOTH ENDS END A N‐m. END B N‐m
 MEASURE GLAND BODY TO EARTH PATH RESISTANCE (MAX 0.1Ω) Ω
 CONFIRM PROTECTIVE MEASURES (ie: KICK PLATES) ARE FITTED CORRECTLY.
 REPLACE COVERS AND CHECK ALL BOLTS ARE CORRECT AND NONE MISSING.

6. REMARK / REMEDIAL ACTIONS REQUIRED


Remedial Actions Completed: ………………………………………………………………………………………………………………
Date of Completion: …………………………………………………………………………………………………………………………….
Names of Person Completed the Action: ……………………………………………………………………………………………..

7. INSPECTION COMPLETED / ACCEPTED

ZEROCK ENI CON TPI


Name
Sign
Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 56 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.10 Annex 10 QCF_039 - Field inspection and testing of hv cable (above ground)
FORM NO: QCF_039
FIELD INSPECTION AND TESTING OF RFI NO:
HV CABLES REPORT NO:
ITP PHASE REF: .....................
(ABOVE GROUND INSTALLATION)
PAGE 1 OF 2
1. GENERAL DATA (From drawings, specifications, etc.)
CABLE No ………………… SOURCE SWBD No…………………. PANEL/CCT No……………. SYSTEM VOLTAGE………KV
CORES…………………...SIZE………….mm2 TYPE……………………………………. INSULATION GRADE………………………..KV
FROM (Tag No.)………………………………………..…………….. TO (Tag No.) …………………………………………………………….
STRAIGHT THROUGH JOINTS: YES / NO

2. B. CHECKLIST: In the field check off √ Acceptable items only N/A

Note deviations under “remarks” and mark non‐applicable items

SIGNATURE / DATE
PASS FAIL N/A
ZEROCK ENI CON TPI

1. CABLE NUMBERED CORRECTLY


2. CABLE SIZE AND TYPE CORRECT
3. STRAIGHT THROUGH JOINTS COMPLETED SATISFACTORILY
4. CABLE SUPPORTING AND ENCLOSING SYSTEMS
SATISFACTORY
5. CABLE INSTALLATION COMPLETED SATISFACTORILY
6. CABLE GLANDS CORRECT TYPE AND SIZE AND INSTALLED
CORRECTLY
7. CABLE ENDS MADE UP AND TERMINATED SATISFACTORILY
AS PER VENDOR INSTRUCTIONS
8. CONTINUITY OF EARTH CONDUCTOR / SCREEN
SATISFACTORY
9. CABLE ARMOURING AND SCREEN EARTHED BOTH ENDS
10. CHECK INCOMING / OUTGOING CABLES ARE BONDED TO
THE
EARTH GRID AT APPROVED DISTANCE IN ACCORDANCE
WITH
EARTHING INSTALLATION DETAILS DRAWING
11. CHECK SIZE AND LENGTH OF THE PIGTAIL AS PER EARTHING
INSTALLATION DETAILS DRAWING
12. BENDING RADIUS SATISFACTORY AND AS PER
MANUFACTURER’SRECOMMENDATION
13 CONTINUITY AND PHASE SEQUENCE CHECKED

2. A. FOR HV SINGLE CORE CABLES ONLY

PASS FAIL N/A SIGNATURE / DATE


ZEROCK ENI CON TPI

1. CHECK THAT GLANDS AND CABLE FIXING MATERIALS ARE


NON‐
MAGNETIC BOTH FOR CABLE HOLDING AND CABLE
IDENTIFICATION / TERMINATION
2. CHECK THAT WHEN PASSING THROUGH A CONCRETE WALL,
THE THREE SINGLE CORE CABLES (Brown, Black, Gray) ARE
PASSING THROUGH ONE SINGLE PVC PIPE.

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 57 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_039


FIELD INSPECTION AND TESTING OF RFI NO:
HV CABLES REPORT NO:
ITP PHASE REF: .....................
(ABOVE GROUND INSTALLATION)
PAGE 2 OF 2
3. REMARKS / REMEDIAL ACTIONS REQUIRED
INSULATION RESISTANCE TEST OF CABLE ON DRUM
TEST EQUIPMENT……………………………………………………………………………..……………………………………………………
TEST VOLTAGE………………………………………………………………..
DURATION……………………………………………………..
TEST BETWEEN ON DRUM (MΩ) AFTER PULLING (MΩ)
L1‐L2+L3+A
L2‐L1+L3+A
L3‐L1+L2+A
A‐L1+L2+L3

NOTE: Brown, Black, Gray & Armour‐ L1, L2, L3 & A Respectively.
B. INSTALLATION RESISTANCE TESTS AFTER TERMINATION, BEFORE CONNECTION

TEST EQUIPMENT:………………………………………………………………………………………………………………………..

TEST VOLTAGE: ………………………………………………..V DURATION: 3minutes…………………………………….

TEST 1ST I.R. TESTS H.V. TESTS 2ND I.R. TEST


BETWEEN VOLTAGE DURATION RESISTANCE VOLTAGE DURATION LEAKAGE VOLTAGE DURATION RESISTANCE
CURRENT
L1‐L2+L3+A
L2‐L1+L3+A
L3‐L1+L2+A
A‐L1+L2+L3
NOTE: Brown, Black, Gray & Armour‐ L1, L2, L3 & A Respectively.
4. REMARKS / REMEDIAL ACTIONS REQUIRED

Remedial Actions Completed: ……………………………………………………………………………………………………………

Date of Completion:……………………………………………………………………………………………………………………..

Name of the Person that Completed the Action:……………………………………………………………………………

5. INSPECTION COMPLETED / ACCEPTED

ZEROCK ENI CON TPI


Name

Sign
Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 58 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.11 Annex 11 QCF_041 - Field inspection and testing of earthing and lightning protection
system.
FORM NO: QCF_041
FIELD INSPECTION AND TESTING OF RFI NO:
EARTHING AND LIGTHNING REPORT NO:
PROTECTIVE SYSTEMS ITP PHASE REF: .....................
PAGE 1 OF 3
1. GENERAL DATA (From drawings, specifications, etc.)
LOCATION: …………………………………………. Drawing No: ………………………………
EQUIPMENT/TAG No: …………………… TEST EQUIPMENT USED: MAKE………. MODEL ………….
SERIAL No: ………………………… CALIBRATION EXPIRY DATE ………………………………………

2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under “remarks”
and mark non‐ applicable items N/A
Pass Fail N/A SIGNATURE / DATE
ZEK ENI CON TPI
UNDERGROUND PORTION – INSPECTION PRIOR TO CONCRETE
POUR OR BACKFILL
1 CHECK EARTH/GROUND SYSTEM COMPLIANCE WITH DRAWINGS AND
SPECIFICATION
2 ALL EARTH/GROUND BOSSES AND STUD TIGHT AND FITTED WITH
SHAKE PROOF WASHERS AND COATED WITH PROTECTIVE RED
SPRAY PHYSICAL AND MECHANICAL CONDITION
INSPECT
3
4 CHECH ALL EARTH/GROUND ROD CONNECTIONS AND
EARTH/GROUND ROD ACCESSIBILITY IN EARTH/GROUND WELL
5 VERIFY GRID WIRE SIZES AND COLOUR IDENTIFICATION
6 INSPECT ALL UNDERGROUND SPLICES AND CONNECTIONS (IF
COMPRESSION CONNECTION USED, VALIDATE CORRECT
TOOLING/DIE
INSPECT USED) FOUNDATION EARTH/GROUND CONNECTIONS
ALL INTERNAL
7

8 CHECK ELECTRICAL CONNECTIONS FOR LOW RESISTANCE USING ONE


OF THE FOLLOWING METHODS:
a. USE OF A LOW RESISTANCE OHMMETER
b. VERIFY TIGHTNESS BY CALIBRATED TORQUE‐WRENCH
METHOD
ABOVE GROUND PORTION
9 CHECK EARTH/GROUND SYSTEM COMPLIANCE WITH DRAWINGS AND
SPECIFICATIONS
10 INSPECT PHYSICAL AND MECHANICAL CONDITION OF
ELECTRICAL EQUIPMENT, VESEL AND TANK CONNECTION

11 INSPECT STRUCTURAL STEEL BOND TO MAIN EARTH/GROUND GRID

12 CHECK ELECTRICAL CONNECTIONS FOR LOW RESISTANCE USING ONE


OF THE FOLLOWING METHODS:
a. USE OF A LOW RESISTANCE OHMMETER
b. VERIFY TIGHTNESS BY CALIBRATED TORQUE‐WRENCH
13 VALIDATE METHOD
THAT ALL FIELD REVISIONS ARE RECORDED ON AS‐BUILT
DRAWINGS

INSTRUMENTATION ERTHING/GROUNDING (IF APPLICABLE)

14 VALIDATE SEPARATE EQUIPMENT, INSTRUMENT EARTH/GROUND


SYSTEM INSTALLED PER DRAWING AND SPECIFICATION

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 59 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_041


FIELD INSPECTION AND TESTING OF RFI NO:
EARTHING AND LIGTHNING REPORT NO:
PROTECTIVE SYSTEMS ITP PHASE REF: .....................
PAGE 2 OF 2

3. TESTS AND MEASUREMENTS


Earth Resistance Test. Test Equipment _____
ELECTRODE ELECTRODE RESISTANCE ELECTRODE LENGTH / COMMENTS
MATERIAL

ELECTRODE GROUP RESISTANCE…………………………………………. OHM

EARTH SYSTEM GRID RESISTANCE………………………………………...OHM

4. TEST ‐Continuity Test

Test Equipment……………………………………………………………………………………...

(CLARIFYING DRAWING TO BE ATTACHED)

DRAWING NUMBERS…………………………………………………

5. REMARKS / REMEDIAL ACTIONS REQUIRED

Remedial Actions Completed ………………………………………………………………………………


Date of Completion.……………………………………………………………………………………….
Name of the Person that Completed the Action ………………………………………………………….

6. INSPECTION COMPLETED / ACCEPTED

ZEROCK ENI CON TPI


Name

Sign

Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 60 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.12 Annex 12 QCF_043 -


FORM NO: QCF_043
Field
RFI NO:
FIELD INSPECTION AND TESTING REPORT NO:
ITP NO: .....................
OF POWER TRANFORMERS ITP PHASE REF: .....................
PAGE 1 OF 2
1. GENERAL DATA (From drawings, specifications, equipment record, etc.) inspection and
LOCATION ……………….…… SUPPLY SOURCE……………….. SWBD NO……….…PANEL/CCT NO………..…
TRANSFORMERNO…………..……………..MANUFACTURER…………………………………….SERIAL NO……….. P.O.
No………………………………………..………… RATING:…………….KVA VOLTAGE:……………………………V
IMPEDANCE: ……………………………………..% VECTOR GROUP: …………………………………………

2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under “remarks”
and mark non‐ applicable items N/A
testing of PASS FAIL N/A SIGNATURE / DATE
ZEROCK ENI CON TPI
1. TRANSFORMER ALIGNMENT/ORIENTATION CORRECT
2. TRANSFORMER LEVEL/PLUMB
3. ANCHOR BOLTS COMPLETE AND TIGHT
4. NO UNAUTHORISED MODIFICATION
5. LABELLING, RATING PLATE, TERMINAL, MARKING PLATE CORRECT
6. SILICALGEL CONDITION / COLOUR SATISFACTORY
7. BUSHING CONDITION SATISFACTORY
8. EARTHING CONNECTIONS SATISFACTORY
9. ELECTRICAL CONTINUITY OF NEUTRAL TO MAIN EARTH SATISFACTORY
10. ELECTRICAL CONTINUITY OF EQUIPMENT TO MAIN EARTH SATISFACTORY
11. COOLING FIN VALVES OPEN
12. OIL LEVELS SATISFACTORY
13. BUCHHOLZ RELAY ALARM OPERATIONAL
14. BUCHHOLZ RELAY TRIP OPERATIONAL
15. WINDING & OIL TEMPERATURE ALARMS OPERATIONAL
16. POWER & CONTROL CABLE TERMINATIONS SATISFACTORY
17. ALL TEMPORARY SUPPORTS, JUMPERS, TIES REMOVED
18. ALL COVERS INSTALLED
19. PRESSURE RELIEF VENT DIAPHRAGM PROTECTION SATISFACTORY
20. OVERALL APPEARANCE SATISFACTORY
21. ON‐LOAD TAP CHANGER OPERATION CORRECT
22. TEMPERATURE DEVICES CALIBRATED
23. WRAPPING OF BUS BARS INSIDE CABLE CONNECTION BOXES CORRECT
24. VERIFY POWER CABLE TERMINATION HAVE CORRECT TORQUE
VALUES AS PER MANUFACTURER’S DATA.
25. CHECK TANK, COOLING FINS AND ALL OTHER WELDED OR BOLTED
JOINTS UNDER OIL FOR EVIDENCE OF OIL EARTH
26. STAR POINT EARTHED.
27. BENDING RADIUS OF MAIN CABLE CORRECT AS PER
MANUFACTURER’S DATA
28. VERIFY ALL METAL PARTS (DOORS, SIDE WALLS,ROOF ETC,) ARE EARTHED
29. ACCEPTABLE CABLE SUPPORT AND CABLE TAG NOS. PRESENT

power transformer

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 61 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 62 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_043


RFI NO:
FIELD INSPECTION AND TESTING REPORT NO:
ITP NO: .....................
OF POWER TRANFORMERS ITP PHASE REF: .....................
PAGE 2 OF 2

3. TESTS
3.1 TEST EQUIPMENT INSULATION RESISTANCE (IR)
TESTS…………………………………………………………………………
TEST BETWEEN VOLTAGE DURATION RESISTANCE
HV‐E
LV‐E
HV‐LV
NOTE: TEST VOLTAGE SHALL BE APPLIED ACROSS THE INSULATION BETWEEN WINDING TO BE
TESTED ON ONE SIDE, AND ALL TERMINALS OF REMAINING WINDINGS CORE, FRAME, TANK ETC.
(ALL ELECTRICAL BONDED AND CONNECTED TO EARTH) ON OTHER SIDE. PRIMARY AND
SECONDARY CABLES WILL BE DISCONNECTED PRIOR TO TESTING.

3.2 VOLTAGE RATIO TESTS (OFF‐LOAD TAP CHANGER)


RATION TEST TO BE CARRIED OUT WITH 3‐PHASE 400V CONNECTED TO H.V. SIDE OF TRANSFORMER
TEST EQUIPMENT:…………………………………………………………………………………………………………
TAP PRIMARY VOLTS SECONDARY VOLTS
L1‐L2 L2‐L3 L3‐L1 L1‐L2 L2‐L3 L3‐L1 L1‐N L2‐N L3‐N
+5%
+2.5%
NOMINAL
‐2.5%
‐5%
NOTE: FOR ON‐LOAD TAP CHANGERS RATIO ON EACH TAP TO BE RECORDED ON A
SEPARATE SHEET AND CONTINUITY IS TO BE VERIFIED BETWEEN TAPS.
L1, L2, L3‐BROWN, BLACK & GRAY PHASE N‐NEUTRAL E‐EARTH

3.3 OIL‐ELECTRIC STRENGHT TEST


TEST EQUIPMENT: ........................................................................................................
TEST VOLTAGE 40KV DURATION 1 MINUTE
TEST SATISFACTORY
TEST RECORD ATTACHED

3.4 NEUTRAL RESISTANCE TEST/CHECKS


TEST EQUIPMENT: ………………………………………………………………………………………………………
INSULATION RESITANCE TEST (500VDC) ………………………………………………………………M-ohm
CONTINUITY TEST: …………………………………………………………………………………………………OHM

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 63 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_043


RFI NO:
FIELD INSPECTION AND TESTING REPORT NO:
ITP NO: .....................
OF POWER TRANFORMERS ITP PHASE REF: .....................
PAGE 2 OF 2

PASS FAIL N/A


SIGNATURE / DATE
ZEROCK ENI CON TPI
1. CONNECTIONS, CORRECT TO DRAWING
2. CABINET INSTALLATION SATISFACTORY
3. ALL CONNECTIONS TIGHT
4. TEST FORM HOD‐EL‐08 COMPLETED

4. REMARKS/REMEDIAL ACTION REQUIRED

Remedial Action Completed: ………………………………………………………………………


Date of Completion: …………………………………………………………………………………
Name of The Person That Completed the Action:
………………………………………………………………………

5. INSPECTION COMPLETED/ACCEPTED

Vendor’s Representative
(Mark N/A if not applicable) ZEROCK ENI CON TPI

Name

Sign

Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 64 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.13 Annex 13 QCF_047 - Field inspection of Earthing installation

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 65 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.14 Annex 14 QCF_051 - Field Inspection and Testing of Switchgear Units (Mv/Lv)

FORM NO: QCF_051


RFI NO:
FIELD INSPECTION AND TESTING OF
REPORT NO:
SWITCHING UNITS (MV/LV ITP NO: .....................
SWITCHGEAR) ITP PHASE REF: .....................
PAGE 1 OF 2
1. GENERALDATA (From drawings, specifications, etc.)
LOCATION. ................................................ PANEL No…….……………SWITCHGEAR No:..............................
FUNCTION…………………………………….….............MANUFACTURER………………………………………... RATING........................A
SWITCHING DEVICE TYPE........................................SYSTEM VOLT………..........
MAIN FUSES-TYPE / RATING……………………………… S.L.DIAG. No………………………………………….

2. CHECK LIST: In the field check off  Acceptable Items only


Note deviations under ''remarks'' and mark not applicable items N/A
PASS FAIL N/A SIGNATURE \ DATE

ZEROCK ENI CON TPI

1. CIRCUIT /COMPONENT LABELLING CORRECT


2. SAFETY SHUTTERS OPERATIONAL
3. PADLOCKING FACILITIES SATISFACTORY
4. SWITCHING DEVICE INTERLOCKS OPERATIONAL
5 MECHANICAL POSITION INDICATORS OPERATIONAL
6. INDICATING LIGHTS OPERATIONAL
7. INSULATING BUSHINGS AND BARRIERS SATISFACTORY
8. POWER AND CONTROL CABLE TERMINATIONS SATISFACTORY
9. ALIGNMENT OF MAIN, AUXILIARY AND EARTHING CONTACTS SATISFACTORY

10. MECHANICAL CLOSING AND TRIPPING OPERATIONAL


11. ELECTRICAL LOCAL CLOSING AND TRIPPING OPERATIONAL
12. ELECTRICAL REMOTE CLOSING AND TRIPPING OPERATIONAL

13 ALARM INDICATIONS OPERATIONAL


14. ALL TEMPORARY SUPPORTS, JUMPERS, TIES REMOVED

15. NO UNAUTHORISED MODIFICATIONS


16. OVERALL APPEARANCE SATISFACTORY
17. WITHDRAWING / RACKING MECHANISM SATISFACTORY

18. OUTGOING PHASE ROTATION CORRECT


19. EQUIPMENT CORRECT TO SLD/SCHEDULES AND SCHEMATIC
20. C.T. TEST COMPLETED
21. PROTECTION RELAY TESTS COMPLETED
22 ANTI CONDENSATION HEATER OPERATIONAL.
TEST INSULATION RESISTANCE……………………………………………….MΩ
MEASURE HEATER RESISTANCE………………………………………………Ω
23. SECONDARY AND AUXILIARY WIRING
TEST INSULATION RESISTANCE AT 500V…………………………………………MΩ
24 CABLE CORRECTLY TORQUED AS PER MANUFACTURER’S RECOMMENDATION
25. VERIFY ALL SPARE CORES OF THE INCOMING ELECTRICAL CABLES ARE CONNECTED
TO DEDICATED TERMINALS AND CONNECTED TO THE GENERAL MASS OF EARTH
26. CONNECT THE CABLE GLAND EARTH TO EARTHING POINT
27. MOISTURE BLOCKS CORRECTLY INSTALLED IN EARTH BRAIDS WITHOUT AFFECTING
THE CONTINUITY

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 66 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 67 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

FORM NO: QCF_051


RFI NO:
FIELD INSPECTION AND TESTING OF
REPORT NO:
SWITCHING UNITS ITP NO: .....................
(MV/LV SWITCHGEAR) ITP PHASE REF: .....................
PAGE 2 OF 2
3. TESTS
3.1. Conductivity Test (With Main Contacts Closed)

Test Equipment…………………………………… Model/Serial No………………………………………………

PHASE RESISTANCE (µΩ)


Br
Bl
Gr
N
E

3.2. INSULATION TEST


I.R. Test Equipment…………………………… Model/Serial
No………………………………………………
M.V. Test Equipment…………………………… Model/Serial
No………………………………………………

*Tests Not required on MV/LV Switching Units


TESTS BETWEEN 1ST I.R. TESTS M.V. TESTS* 2ND I.R. TESTS
VO L TAG E DURATION RESIST VO L TAG E DURATION LEAKAGE VO T AG E DURATION R E S IS T
(V) (Min) (MΩ) (kV) (Min) CURRE NT (V) (Min) ANCE
(m A) (MΩ)
3.2.1 WITH MAIN CONTACT CLOSED
Br-Bl+Gr+N+E
Bl -Br+Gr+N+E
Gr–Br+Bl+N+E
N-Br+Bl+Gr+E
3.2.2. WITH MAIN CONTACTS OPEN AND 3 PHASES AND NEUTRAL BRIDGED
INCOMING &
OUTGOING SIDES
Note: Br.Bl.Gr= Brown, Black, Grey Phases. E-Earth. N- Neutral

4. REMARKS/REMEDIAL ACTIONS REQUIRED

5. INSPECTION COMPLETED / ACCEPTED

CONFORM
NOT CONFORM
SIGNED

ZEROCK NAME DATE


SIGNED

ENI CON NAME DATE


SIGNED

TPI NAME DATE

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets

30A100DBQB23060 30A100DBQB23060 68 / 68
ENI CONGO SA
Validity Revision
QUALITY CONTROL PLAN FOR ELECTRICAL Status Number
INSTALLATION WORKS
EX-DE 00

8.15 Annex 15 QCF_052 - Installation of neutral


FORM NO: QCF_052
of
RFI NO:
INSTALLATION OF NEUTRAL REPORT NO:
EARTH RESISTORS ITP PHASE REF: .....................
earthing
PAGE 1 OF 1

Insulation
Test Equipment High Voltage Pressure Test
Resistance

Test
Type and Serial Desired Measured Applied Voltage Leakage Current in
Voltage in %
Number Resistance Resistance in kVolts mApms
kVolts

30% resistor

60%

90%

100
%-
1MIN
.

ZEROCK ENI CONGO TPI


Name

Sign

Date

This document is property of Eni Congo SA.


It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.

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