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ZEROCK CONSTRUCTION
30A100DBQB23060
Contract N.
Facility and Sub Facility Name Scale Sheet of Sheets
1st Agri Hub - Industrial Start-Up - General
NA 1 / 65
Document Title Supersedes N.
Superseded by N.
QUALITY CONTROL PLAN FOR ELECTRICAL INSTALLATION WORKS Plant Area Plant Unit
NA NA.
Software: Microsoft Word File Name: 708013375.docx
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TABLE OF CONTENTS
1.0 INTRODUCTION............................................................................................................................... 4
2.0 PURPOSE......................................................................................................................................... 4
3.0 SCOPE.............................................................................................................................................. 4
4.0 DEFINITIONS AND ABBREVIATIONS............................................................................................. 5
4.1 DEFINITIONS:......................................................................................................................................... 5
4.2 ABBREVIATIONS:.................................................................................................................................... 5
4.3 INSPECTION POINT TYPOLOGIES............................................................................................................. 6
5.0 REFERENCE DOCUMENTS............................................................................................................. 7
5.1 COMPANY / PROJECT’S REFERENCE DOCUMENTS...................................................................................7
5.2 INTERNATIONAL CODES.......................................................................................................................... 7
6.0 DESCRIPTION OF ACTIVITIES........................................................................................................ 8
6.1 ORGANIZATION AND RESPONSIBILITIES................................................................................................... 8
6.2 INSPECTION AND TEST PLAN CONTENT................................................................................................... 9
7.0 MATRIX OF INSPECTION ACTIVITIES............................................................................................ 9
7.1 LV / HV UNDERGROUND CABLE INSTALLATION - ITP NO.01.....................................................10
7.2 ABOVE GROUND CABLE INSTALLATION – ITP NO: 02............................................................................17
7.3 EARTHING AND LIGHTING PROTECTION SYSTEMS INSTALLATION – ITP NO: 03.......................................19
7.4 POWER TRANSFORMER INSTALLATION, TERMINATION AND TESTING - ITP NO: 04...................................21
7.5 LIGHTING POLE INSTALLATION – ITP NO: 05......................................................................................... 23
7.6 LV DISTRIBUTION BOARDS – ITP NO: 6................................................................................................ 27
7.7 EARTHING AND BONDING INSTALLATION – ITP NO: 07...........................................................................29
7.8 LIGHTING AND SMALL POWER INSTALLATION – ITP NO: 08....................................................................31
7.9 SWITCHING UNITS (MV / LV SWITCHGEAR) – ITP NO: 09.....................................................................33
7.10 INSTALLATION OF NEUTRAL EARTH RESISTORS – ITP NO: 10................................................................35
7.11 CONDUIT / CABLE TRAY, MESH WIRE AND LADDER INSTALLATION – ITP NO: 11....................................37
8.0 SUMMARY OF QUALITY CONTROL FORMS – ATTACHMENTS................................................39
8.1 ANNEX 1 QCF_016 - MATERIAL INSPECTION REPORT..........................................................................40
8.2 ANNEX 2 QCF_022 - AUTHORIZATION TO BACKFILL..............................................................................41
8.3 ANNEX 3 QCF_028 - FIELD INSPECTION OF CONDUIT AND CABLE TRAY INSTALLATION............................42
8.4 ANNEX 4 QCF_033 - FIELD INSPECTION AND TESTING OF LV CABLE (UNDERGROUND)............................44
8.5 ANNEX 5 QCF_034 - FIELD INSPECTION AND TESTING OF HV CABLE (UNDERGROUND)............................46
8.6 ANNEX 6 QCF_035 - CHECKLIST FOR COLD SHRINK STRESS CONTROL HV CABLE TERMINATION..............48
8.7 ANNEX 7 QCF_036 - CHECKLIST FOR CABLE JOINTING (RAYCHEM STANDARD).......................................50
8.8 ANNEX 8 QCF_037 - FIELD INSPECTION OF ELECTRICAL EQUIPMENT....................................................51
8.9 ANNEX 9 QCF_038 - FIELD INSPECTION AND TESTING OF LV CABLE (ABOVE GROUND)...........................53
8.10 ANNEX 10 QCF_039 - FIELD INSPECTION AND TESTING OF HV CABLE (ABOVE GROUND).........................55
8.11 ANNEX 11 QCF_041 - FIELD INSPECTION AND TESTING OF EARTHING AND LIGHTNING PROTECTION
SYSTEM............................................................................................................................................. 57
8.12 ANNEX 12 QCF_043 - FIELD INSPECTION AND TESTING OF POWER TRANSFORMER................................59
8.13 ANNEX 13 QCF_047 - FIELD INSPECTION OF EARTHING INSTALLATION..................................................62
8.14 ANNEX 14 QCF_051 - FIELD INSPECTION AND TESTING OF SWITCHGEAR UNITS (MV/LV)......................63
8.15 ANNEX 15 QCF_052 - INSTALLATION OF NEUTRAL OF EARTHING RESISTOR...........................................65
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LIST OF TABELS
TABLE 1: DEFINITIONS..................................................................................................................................... 5
TABLE 2: ABBREVIATIONS................................................................................................................................ 5
TABLE 3: INTERVENTION POINTS...................................................................................................................... 6
TABLE 4: REVIEW OF CERTIFICATION............................................................................................................... 6
TABLE 5: COMPANY / PROJECT'S REFERENCE DOCUMENTS..............................................................................7
TABLE 6: QUALITY CONTROL FORMS............................................................................................................. 39
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1.0 INTRODUCTION
In December 2020 Eni agreed to discuss circular economy and sustainable agricultural initiatives to develop
biofuels and bio-feedstock industry in Congo Republic, supporting the Country to reach its decarbonization
targets through 2030.
During 2022, Eni and Congo Republic Government will jointly conduct studies to assess the feasibility and
economic attractiveness of projects in the areas of agricultural development, used cooking oil, bioethanol
and bio-refining with the purpose of leveraging agricultural waste and vegetable oil as a feedstock for bio-
refineries. More specifically Eni and Congo Republic Government has agreed on developing fast track
activities for agricultural development activities, reaching production of bio feedstock by 2023.
The agricultural development project focuses on the development of sustainable oil crops cultivations in
Congo Republic such as cover crops (brassica carinata, camelina sativa), castor seeds, croton trees in agro-
forestry systems and other agro-industrial co-products.
2.0 PURPOSE
The purpose of this document is to prepare Construction Quality Control Plan indicating various checks/
inspection activities to be performed by ZEROCK CONSTRUCTION for the CONGO - BIO-FUEL
INDUSTRIAL STARTUP AGRIHUB Project and the type of records to be generated as evidence of
performance of various activities.
The main purposes are:
To define the different stages of inspection during Electrical Installation Works
To identify Construction responsibility at each step.
To define Inspection levels by SUBCONTRACTOR, CONTRACTOR, and COMPANY during the civil
work activities
To define the relevant reports to be used for record and certification.
3.0 SCOPE
The project quality plan describes the requirements of quality management system and the activities
stipulated. It provides the basic document used for the quality management system, and supplies the
information that is identical with the quality management system.
The Plan is applicable for the Project Management, Engineering, Construction, Installation, and
Commissioning of the Bio-Fuel Industrial Startup AgriHub Project.
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4.1 Definitions:
Table 1: Definitions
Eni Congo. The Party that owns, initiates and develops the Project, ultimately
OWNER / COMPANY
paying for its Investment and Operating costs.
4.2 Abbreviations:
Table 2: Abbreviations
S/C SUBCONTRACTOR
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Full
FI CONTRACTOR/SUBCONTRACTOR is responsible for undertaking the Inspection/Test
Inspection
RFI is required. The PARTY shall witness and sign for acceptance the inspection notice
form. The verifying PARTY must be notified in advance of the execution process. The
H Hold Point CONTRACTOR (or SUBCONTRACTOR) is not allowed to proceed in case of PARTY
absence unless written permission is given. Further following certification shall be
submitted for review (e.g. Laboratory / Third Party Service Company)
RFI is required. The PARTY shall optionally witness. The CONTRACTOR (or
SUBCONTRACTOR) can proceed with inspection even if PARTY is absent.
Witness CONTRACTOR shall sign all the witnessed tests. The PARTY shall sign for acceptance of
W
Point the witnessed inspection and/or test, after review of the CONTRACTOR’s (or
SUBCONTRACTOR’s) relevant Inspection Report. Further following certification shall be
submitted for review (e.g. Laboratory / Third Part Service Company).
RFI is not required. The PARTY shall spot witness during job execution. The
CONTRACTOR (or SUBCONTRACTOR) can proceed whether or not the witnessing
PARTY is present. Certification, if any, shall be spot reviewed.
Surveillance
S COMPANY and/or COMPANY contracted verifying THIRD PARTY representatives will
Point
monitor on a routine basis without specific pre-arrangement with CONTRACTOR and
without stopping the work, in order to verify that agreed procedures and methods are
being followed.
RFI is not required. The PARTY shall not participate to the test. The relevant certification
shall be submitted for review after the execution of the test. In this case, COMPANY will
Review
R specify “Review” for all the documents that the CONTRACTOR is required to submit to
Point
COMPANY for review, before executing the relevant task or part of works or operations (or
to communicate, for review, the results of inspections and/or tests performed).
A - Approval. The Party placing the letter “A” intends to approve the material prior to use, the trial test, the
mock-up, etc
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Project Manager: Responsible to ensure that information concerning the work is available on
site.
Construction Manager: Responsible for implementation of this procedure to ensure quality work, safe
use, handling, storage and erection operations. The Construction Manager
shall use specialized, project management techniques to oversee the
planning and construction of the project, from its beginning to its end.
Main responsibilities are:
He oversees operations on a day-to-day basis
He ensures the project is done to the right quality standards.
He ensures the project is completed safely.
He ensures the project runs on time and within the allocated budget allowance.
Quality Control Supervisor: Responsible to monitor, review and collect all relevant quality records
verifying its adequacy and make sure those records are correctly archived.
Quality Control Inspectors: They shall be responsible for issuing all necessary reports once finished and
accepted the activity obtaining approvals, as established in this document
and in the quality control plan. Various QC Inspectors shall be engaged to
cover all works scopes which are not limited to welding, piping, civil, painting,
Electrical and Instrumentation.
Main responsibilities are:
Implementing ITP‟s of installation and testing activities.
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E&I Supervisor/Foreman: Shall ensure the use of only approved construction methods and procedures.
Manage the work force on Installation of all E&I and Controls Systems.
Ensure quality standards are maintained.
Maintain appropriate construction tools and equipment including correct PPE for the workers.
Plan detailed work activities on day-to-day basis within overall schedule.
Co-ordinate material, labor, and equipment for the execution of works
Conduct daily Toolbox Meetings prior to the Installation of all Instrumentation & Control Systems and
its Ancillaries works.
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MS for Electrical
Check that the method statement is
1.3 AFC Installation AFC status Supervisor/QC inspector H H/R
in the latest revision and approved
Works
MS for Electrical Installation
1.4 Check cable insulation on drums QCF_033 project specification Supervisor/QC inspector H H/W
Works
MS for Electrical Installation
1.5 Check cable continuity on drums QCF_033 project specification Supervisor /QC inspector H H
Works
2 LV UNDERGROUND CABLE INSTALLATION
APPROVED
Verify the validity of the permit
PERMIT TO
issued and excavation certificate MS for Electrical Installation E&I Supervisor / QC
2.1 WORK/ project specification H H/R
approved by COMPANY prior to Works. Inspector
EXCAVATION
excavation
CERTIFICATE
Confirm release of cable trench for Method Statement For E&I, E&I Supervisor / QC
2.2 QCF_033 project specification H H
cable installation Civil Works Inspector
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Check cable sizes, type & labels are MS for Electrical Installation E&I Supervisor / QC
2.10 QCF_033 project specification H H/W
correct Works. Inspector
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Check cable gland positions and MS for Electrical Installation E&I Supervisor / QC
2.12 QCF_033 project specification H S
spacing are correct Works. Inspector
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APPROVED
Verify the validity of the permit
PERMIT TO
issued and excavation certificate MS for Electrical Installation EXCAVATION E&I Supervisor / QC
3.3 WORK, H H/R
approved by COMPANY prior to Works PERMIT FORM Inspector
EXCAVATION
excavation
CERTIFICATE
Check parallel earthing conductors MS for Electrical Installation project specification & E&I Supervisor / QC
3.7 QCF_040 H H/W
(PEC) installed Works BS 7671 Inspector
Check cable bending radii in MS for Electrical Installation MANUFACTURER'S E&I Supervisor / QC
3.8 QCF_039 H S
trenches comply to specification Works SPECIFICATION Inspector
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Backfilling compaction and test fill MS for Electrical Installation project specification & E&I Supervisor / QC
3.21 QCF_022 H H
requirements Works BS 7671 Inspector
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4 FINAL ACTIVITY
MS for Electrical Installation E&I Supervisor / QC
4.1 Authorization to backfill QCF_022 Backfilling permit H H N/A
Works Inspector
ALL
Compile QC documented MS for Electrical Installation E&I Supervisor / QC
4.2 DOCUMENTS project specification H H N/A
information for final handover Works Inspector
ABOVE
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2 FINAL ACTIVITY
ALL
Compile QC records for final Electrical Supervisor /
2.1 Project Quality Plan DOCUMENTS Project Quality Plan H H
handover QC Inspector
ABOVE
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1.1 Inspection & Approval of material Material Submittal QCF_016 Material Submittal QC inspector/storekeeper H S
MS for Electrical
Check method statement is
1.3 AFC Installation AFC status Supervisor/QC inspector H H/R
approved and latest revision
Works
2 EARTHING & LIGHTING PROTECTION SYSTEM INSPECTIONS AND TEST
QCF_037,
MS for Electrical Installation QCF_038, project specification, E&I Supervisor / QC
2.1 General installation inspection QCF_041 H S
Works BS 7671 Inspector
Continuity tests (Earthing/Lightning MS for Electrical Installation project specification, E&I Supervisor / QC
2.3 QCF_041 H H/W
test point to the closest earth pit) Works BS 7671 Inspector
2.5 Check PEC, metallic, piping, MS for Electrical Installation QCF_042 Project Specification E&I Supervisor / QC H S
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3 FINAL ACTIVITY
ALL
Compile QC documented E&I Supervisor / QC
3.1 Project Quality Plan DOCUMENTS Project Quality Plan H H
information for final handover Inspector
ABOVE
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3 FINAL ACTIVITY
Compile QC
Compile QC
Compile QC records for Compile QC records Compile QC records records for
3.1 3.1 3.1 3.1 3.1 records for
final handover for final handover for final handover final
final handover
handover
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Electrical
Check cable insulation on MS for Electrical Installation project
1.5 QCF_033 Supervisor/QC H H/W
drums Works specification
Inspector
Check cable continuity on MS for Electrical Installation project E&I Supervisor/QC
1.6 QCF_033 H S
drums Works specification Inspector
Verify pole foundation MS for Electrical Installation project E&I Supervisor/QC
1.7 QCF_044 H S
complete Works specification Inspector
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check MCB rating, main MS for Electrical Installation QCF_037, project Supervisor/QC
2.5 H S
parts rating/type Works QCF_042 specification Inspector
check the condition of
earthing bar and
MS for Electrical Installation QCF_037, project Supervisor/QC
2.6 connections, measure H S
Works QCF_042 specification Inspector
continuity of switchboard to
earth.
3 FINAL ACTIVITY
Compile QC
Compile QC Compile QC
Compile QC records for Compile QC records records for
3.1 3.1 records for 3.1 3.1 3.1 records for
final handover for final handover final
final handover final handover
handover
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2.3 Check that earth rebar are MS for Electrical QCF_047 project specification, E&I Supervisor/QC H H
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3 FINAL ACTIVITY
3.1 Compile QC records for Project Quality QCF_047 Project Quality Plan E&I Supervisor/QC H H
final handover Plan Inspector
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2.3 Field inspection of Switch MS for Electrical Installation QCF_048, 049, IEC 60364 Supervisor/QC H H/W
Units (MV/LV Switchgear). Works 051
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2.5 Conductivity, IR, Phase MS for Electrical Installation QCF_048, 049, IEC 60364 Supervisor/QC H H/W
Sequence, Works 050 Inspector
Primary/Secondary injection,
and Protection system
functional tests.
3 FINAL ACTIVITY
3.1 Compile QC records for final Project Quality Plan ALL DOCUMENTS Project Quality Supervisor/QC H H
handover ABOVE Plan Inspector
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2.2 Equipment connection to Manufacturers data sheets/ QCF_052 Technical Field Engineer/QC W W
grounding rod or via
Manufacturer's Instructions Specification/ Data Inspector
grounding network and to the
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3 FINAL ACTIVITY
3.1 Installation of neutral earth Project Quality Plan/Project ALL Project Quality Field Engineer/QC H/R H/R
resistor complete.
Specification DOCUMENTS Plan/Project Inspector
All inspection and
test complete and ABOVE Specification
conformant.
Neutral earth resistor
released.
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7.11 Conduit / Cable Tray, Mesh Wire and Ladder Installation – ITP No: 11
Reference documents INSPECTION LEVEL
Acceptance RESPONSIBLE
ITP Description of activity (Applicable PROJECT QC Report
phase Criteria PARTY CTR CPY TPI COMMENTS
Spec. and procedures)
1 PRELIMINARY
1.1 Inspection & Approval of Material Submittal QCF_016 Material QC H S
material Submittal inspector/storekeeper
1.2 Check drawings is AFC DRAWINGS MDR AFC status Supervisor/QC R R Drawing
approved and latest inspector Register
revision
1.3 Check method statement AFC MS AFC status Supervisor/QC H R
is approved and latest inspector
revision
1.4 Check implementation of Project HSE Plan N/A Project HSE Plan Supervisor/Inspector H R
HSE measures
2 INSPECTION OF CONDUIT/CABLE TRAY, MESH WIRE AND LADDER INSTALLATION
2.1 Check cable tray, conduit MS for Electrical QCF_028 project E&I Supervisor/QC H S
& ladder support. Bonding Installation Works. specification Inspector
straightness
2.2 No sagging of the cable Method Statement QCF_028 project E&I Supervisor/QC H S
ladder specification Inspector
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Inspection points legend: FI=Full Inspection H= Hold Point W=Witness Point S=Surveillance Point R= Review Point
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LOCATION OF INSPECTION: PO. NO.: SUPPLIER NAME: SHIPPING DOC NO.: PAGE:
DIMENSION QUANTITY
HEAT CERTIFICATE
PO MARK QT Y NCR/OBS
S/ ITEM SPEC/GR /LOT /
ITE CODE/ DIA(ø) SCH/T INPSECTION RESULT NO. REMARKS
N DESCRIPTION ADE REC' PACKIN /BATCH DOCUMEN
M TAG / HK P.O. (If Any)
VED G LIST NO T NO.
NO NO LENGT (mm)
H(m)
RFI No.
ISSUED DATE;
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SIGNE
SIGNED
SIGNE
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8.3 Annex 3 QCF_028 - Field inspection of conduit and cable tray installation
FORM NO: QCF_028
FIELD INSPECTION OF CONDUITS AND CABLE RFI NO:
TRAY INSTALLATION REPORT NO:
ITP PHASE NO: .....................
PAGE 1 OF 2
1. GENERAL DATA (From drawings, specifications, etc.)
LOCATION:____________________ DRAWING No:_____________________ EQUIPMENT/TAG No:______________________
MANUFACTURER:_______________ EQUIPMENT CLASSIFICATION EX:________________________
AREA / UNIT: _____________________
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3. R E M A R K /R E M E D IA L A C T IO N S R E Q U IR E D
Remedial Actions
Completed:……………………………………………………………………………………………………
………...
Date of
Completion:…………………………………………………………………………………………………
………………………...
Names of Person Completed the
Action:……………………………………………………………………………………………..
4. IN S P E C T IO N C O M P L E T E D /A C C E P T E D
ZER O C K EN I C O N G O TPI
N am e
Sig n
D ate
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3. PULLED LENGTH
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NOTE: Test voltage shall be applied across functional insulation between core to be tested and screen, remaining
cores, armouring, etc. All bonded together for multi‐core control cables record lowest reading only.
Sign
Date
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Sign
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8.6 Annex 6 QCF_035 - Checklist for cold shrink stress control hv cable termination
2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under
“remarks” and mark non‐ applicable items N/A
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42. CONFIRM THE CORRECT CABLE TAG IS INSTALLED ON THE CABLE AFTER ACTIVITY.
Name
Sign
Date
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2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under
“remarks” and mark non‐ applicable items N/A
3. ENSURE ALL SAFETY MEASURES ARE TAKEN BEFORE STARTING THE JOINTING
4. CHECK FOR SUFFICIENT CABLE OVERLAPS AT THE JOINTS
5 ENSURE SHAPE AND POSITIONS OF CORES ARE CORRECT
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2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under
“remarks” and mark non‐ applicable items N/A
Pass Fail N/A SIGNATURE / DATE
ZEK ENI CON TPI
UNDERGROUND PORTION – INSPECTION PRIOR TO CONCRETE
POUR OR BACKFILL
1 CHECK EARTH/GROUND SYSTEM COMPLIANCE WITH DRAWINGS AND
SPECIFICATION
2 ALL EARTH/GROUND BOSSES AND STUD TIGHT AND FITTED WITH
SHAKE PROOF WASHERS AND COATED WITH PROTECTIVE RED
SPRAY PHYSICAL AND MECHANICAL CONDITION
INSPECT
3
4 CHECH ALL EARTH/GROUND ROD CONNECTIONS AND
EARTH/GROUND ROD ACCESSIBILITY IN EARTH/GROUND WELL
5 VERIFY GRID WIRE SIZES AND COLOUR IDENTIFICATION
6 INSPECT ALL UNDERGROUND SPLICES AND CONNECTIONS (IF
COMPRESSION CONNECTION USED, VALIDATE CORRECT
TOOLING/DIE
INSPECT USED) FOUNDATION EARTH/GROUND CONNECTIONS
ALL INTERNAL
7
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Sign
Date
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8.9 Annex 9 QCF_038 - Field inspection and testing of lv cable (above ground)
FORM NO: QCF_038
FIELD INSPECTION AND TESTING OF LV RFI NO:
CABLE (ABOVE GROUND INSTALLATION) REPORT NO:
ITP PHASE REF: .....................
PAGE 1 OF 2
1. GENERAL DATA (From drawings, specifications, etc.)
CABLE No…………………………. RED TAG No………………EQUIPMENT TAG No………………..SYSTEM VOLTAGE……………KV
CORES…………………… SIZE…………………..mm2 TYPE………………………………. .INSULATION GRADE…………KV
FROM (TAG No)………………………………………………… TO (TAG No)…………………………………… DRAWG No………………….
STRAIGHT THROUGH JOINTS: YES/NO
DUTY: POWER CONTROL OTHER
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RECONNECT CABLE CORES AND CONFIRM CORRECT TERMINATION AND PHASE ROATATION
LOCATIONS FOLLOW MANUFACTURER’S INSTRUCTION)
RECORD BOLT SIZE AND TORQUE SETTINGS AT BOTH ENDS END A N‐m. END B N‐m
MEASURE GLAND BODY TO EARTH PATH RESISTANCE (MAX 0.1Ω) Ω
CONFIRM PROTECTIVE MEASURES (ie: KICK PLATES) ARE FITTED CORRECTLY.
REPLACE COVERS AND CHECK ALL BOLTS ARE CORRECT AND NONE MISSING.
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8.10 Annex 10 QCF_039 - Field inspection and testing of hv cable (above ground)
FORM NO: QCF_039
FIELD INSPECTION AND TESTING OF RFI NO:
HV CABLES REPORT NO:
ITP PHASE REF: .....................
(ABOVE GROUND INSTALLATION)
PAGE 1 OF 2
1. GENERAL DATA (From drawings, specifications, etc.)
CABLE No ………………… SOURCE SWBD No…………………. PANEL/CCT No……………. SYSTEM VOLTAGE………KV
CORES…………………...SIZE………….mm2 TYPE……………………………………. INSULATION GRADE………………………..KV
FROM (Tag No.)………………………………………..…………….. TO (Tag No.) …………………………………………………………….
STRAIGHT THROUGH JOINTS: YES / NO
SIGNATURE / DATE
PASS FAIL N/A
ZEROCK ENI CON TPI
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NOTE: Brown, Black, Gray & Armour‐ L1, L2, L3 & A Respectively.
B. INSTALLATION RESISTANCE TESTS AFTER TERMINATION, BEFORE CONNECTION
TEST EQUIPMENT:………………………………………………………………………………………………………………………..
Date of Completion:……………………………………………………………………………………………………………………..
Sign
Date
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8.11 Annex 11 QCF_041 - Field inspection and testing of earthing and lightning protection
system.
FORM NO: QCF_041
FIELD INSPECTION AND TESTING OF RFI NO:
EARTHING AND LIGTHNING REPORT NO:
PROTECTIVE SYSTEMS ITP PHASE REF: .....................
PAGE 1 OF 3
1. GENERAL DATA (From drawings, specifications, etc.)
LOCATION: …………………………………………. Drawing No: ………………………………
EQUIPMENT/TAG No: …………………… TEST EQUIPMENT USED: MAKE………. MODEL ………….
SERIAL No: ………………………… CALIBRATION EXPIRY DATE ………………………………………
2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under “remarks”
and mark non‐ applicable items N/A
Pass Fail N/A SIGNATURE / DATE
ZEK ENI CON TPI
UNDERGROUND PORTION – INSPECTION PRIOR TO CONCRETE
POUR OR BACKFILL
1 CHECK EARTH/GROUND SYSTEM COMPLIANCE WITH DRAWINGS AND
SPECIFICATION
2 ALL EARTH/GROUND BOSSES AND STUD TIGHT AND FITTED WITH
SHAKE PROOF WASHERS AND COATED WITH PROTECTIVE RED
SPRAY PHYSICAL AND MECHANICAL CONDITION
INSPECT
3
4 CHECH ALL EARTH/GROUND ROD CONNECTIONS AND
EARTH/GROUND ROD ACCESSIBILITY IN EARTH/GROUND WELL
5 VERIFY GRID WIRE SIZES AND COLOUR IDENTIFICATION
6 INSPECT ALL UNDERGROUND SPLICES AND CONNECTIONS (IF
COMPRESSION CONNECTION USED, VALIDATE CORRECT
TOOLING/DIE
INSPECT USED) FOUNDATION EARTH/GROUND CONNECTIONS
ALL INTERNAL
7
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Test Equipment……………………………………………………………………………………...
DRAWING NUMBERS…………………………………………………
Sign
Date
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2. CHECKLIST: In the field check off √ Acceptable items only, note deviations under “remarks”
and mark non‐ applicable items N/A
testing of PASS FAIL N/A SIGNATURE / DATE
ZEROCK ENI CON TPI
1. TRANSFORMER ALIGNMENT/ORIENTATION CORRECT
2. TRANSFORMER LEVEL/PLUMB
3. ANCHOR BOLTS COMPLETE AND TIGHT
4. NO UNAUTHORISED MODIFICATION
5. LABELLING, RATING PLATE, TERMINAL, MARKING PLATE CORRECT
6. SILICALGEL CONDITION / COLOUR SATISFACTORY
7. BUSHING CONDITION SATISFACTORY
8. EARTHING CONNECTIONS SATISFACTORY
9. ELECTRICAL CONTINUITY OF NEUTRAL TO MAIN EARTH SATISFACTORY
10. ELECTRICAL CONTINUITY OF EQUIPMENT TO MAIN EARTH SATISFACTORY
11. COOLING FIN VALVES OPEN
12. OIL LEVELS SATISFACTORY
13. BUCHHOLZ RELAY ALARM OPERATIONAL
14. BUCHHOLZ RELAY TRIP OPERATIONAL
15. WINDING & OIL TEMPERATURE ALARMS OPERATIONAL
16. POWER & CONTROL CABLE TERMINATIONS SATISFACTORY
17. ALL TEMPORARY SUPPORTS, JUMPERS, TIES REMOVED
18. ALL COVERS INSTALLED
19. PRESSURE RELIEF VENT DIAPHRAGM PROTECTION SATISFACTORY
20. OVERALL APPEARANCE SATISFACTORY
21. ON‐LOAD TAP CHANGER OPERATION CORRECT
22. TEMPERATURE DEVICES CALIBRATED
23. WRAPPING OF BUS BARS INSIDE CABLE CONNECTION BOXES CORRECT
24. VERIFY POWER CABLE TERMINATION HAVE CORRECT TORQUE
VALUES AS PER MANUFACTURER’S DATA.
25. CHECK TANK, COOLING FINS AND ALL OTHER WELDED OR BOLTED
JOINTS UNDER OIL FOR EVIDENCE OF OIL EARTH
26. STAR POINT EARTHED.
27. BENDING RADIUS OF MAIN CABLE CORRECT AS PER
MANUFACTURER’S DATA
28. VERIFY ALL METAL PARTS (DOORS, SIDE WALLS,ROOF ETC,) ARE EARTHED
29. ACCEPTABLE CABLE SUPPORT AND CABLE TAG NOS. PRESENT
power transformer
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3. TESTS
3.1 TEST EQUIPMENT INSULATION RESISTANCE (IR)
TESTS…………………………………………………………………………
TEST BETWEEN VOLTAGE DURATION RESISTANCE
HV‐E
LV‐E
HV‐LV
NOTE: TEST VOLTAGE SHALL BE APPLIED ACROSS THE INSULATION BETWEEN WINDING TO BE
TESTED ON ONE SIDE, AND ALL TERMINALS OF REMAINING WINDINGS CORE, FRAME, TANK ETC.
(ALL ELECTRICAL BONDED AND CONNECTED TO EARTH) ON OTHER SIDE. PRIMARY AND
SECONDARY CABLES WILL BE DISCONNECTED PRIOR TO TESTING.
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5. INSPECTION COMPLETED/ACCEPTED
Vendor’s Representative
(Mark N/A if not applicable) ZEROCK ENI CON TPI
Name
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Date
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8.14 Annex 14 QCF_051 - Field Inspection and Testing of Switchgear Units (Mv/Lv)
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CONFORM
NOT CONFORM
SIGNED
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Insulation
Test Equipment High Voltage Pressure Test
Resistance
Test
Type and Serial Desired Measured Applied Voltage Leakage Current in
Voltage in %
Number Resistance Resistance in kVolts mApms
kVolts
30% resistor
60%
90%
100
%-
1MIN
.
Sign
Date