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ZEROCK CONSTRUCTION
30A100DBQB23030
Contract N.
Facility and Sub Facility Name Scale Sheet of Sheets
1st Agri Hub - Industrial Start-Up - General
NA 1 / 23
Document Title Supersedes N.
Superseded by N.
QUALITY CONTROL PLAN FOR CIVIL & CONCRETE WORKS Plant Area Plant Unit
NA NA.
Software: Microsoft Word File Name: 708012564.docx
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TABLE OF CONTENTS
1.0 INTRODUCTION................................................................................................................................... 3
2.0 PURPOSE............................................................................................................................................. 3
3.0 SCOPE.................................................................................................................................................. 3
4.0 DEFINITIONS AND ABBREVIATIONS................................................................................................. 4
4.1 DEFINITIONS........................................................................................................................................ 4
4.2 ABBREVIATIONS.................................................................................................................................... 4
4.3 INSPECTION POINT TYPOLOGIES........................................................................................................... 5
4.4 REVIEW OF CERTIFICATION................................................................................................................... 5
5.0 REFERENCE DOCUMENTS................................................................................................................. 6
5.1 COMPANY/PROJECT’S REFERENCE DOCUMENTS.....................................................................6
6.0 DESCRIPTION OF ACTIVITIES............................................................................................................ 7
6.1 RESPONSIBILITIES.......................................................................................................................... 7
7.0 MATRIX OF INSPECTION ACTIVITIES................................................................................................ 8
8.0 ATTACHEMENTS – SUMMARY OF FORMS.....................................................................................17
8.1 QCF_017 - DAILY CONCRETE POURING REPORT................................................................................18
8.2 QCF_018 - PRE-CONCRETE POURING INSPECTION REPORT...................................................19
8.3 QCF_019 - SURVEY REPORT.............................................................................................................. 20
8.4 QCF_004 - EQUIPMENT CALIBRATION LIST........................................................................................... 21
8.5 QCF_020 - COMPLETION INSPECTION OF CONCRETE STRUCTURE........................................................22
8.6 MAR - MATERIAL APPROVAL REQUEST FORM.....................................................................................23
LIST OF TABLES
Table 1: Definitions.......................................................................................................4
Table 2: Abbreviations..................................................................................................4
Table 3: Inspection Point Typologies...............................................................................5
Table 4: Review of Certification......................................................................................5
Table 5: Project Reference Documents.............................................................................6
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1.0 INTRODUCTION
In December 2020 Eni agreed to discuss circular economy and sustainable agricultural initiatives to develop biofuels
and bio-feedstock industry in Congo Republic, supporting the Country to reach its decarbonization targets through
2030.
During 2022, Eni and Congo Republic Government will jointly conduct studies to assess the feasibility and economic
attractiveness of projects in the areas of agricultural development, used cooking oil, bioethanol and bio-refining with
the purpose of leveraging agricultural waste and vegetable oil as a feedstock for bio-refineries. More specifically Eni
and Congo Republic Government has agreed on developing fast track activities for agricultural development activities,
reaching production of bio feedstock by 2023.
The agricultural development project focuses on the development of sustainable oil crops cultivations in Congo
Republic such as cover crops (brassica carinata, camelina sativa), castor seeds, croton trees in agro-forestry systems and
other agro-industrial co-products.
2.0 PURPOSE
The purpose of this document is to prepare Quality Control Plan indicating various checks/ inspection activities to be
performed by ZEROCK CONSTRUCTION for the CONGO - BIO-FUEL INDUSTRIAL STARTUP AGRIHUB
Project and the type of records to be generated as evidence of performance of various activities.
3.0 SCOPE
The project quality plan describes the requirements of quality management system and the activities stipulated. It
provides the basic document used for the quality management system, and supplies the information that is identical with
the quality management system.
The Plan is applicable for the Project Management, Engineering, Construction, Installation, and Commissioning of the
Bio-Fuel Industrial Startup AgriHub Project.
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4.1 Definitions
Table 1: Definitions
Eni Congo. The Party that owns, initiates and develops the Project, ultimately paying
OWNER / COMPANY
for its Investment and Operating costs.
PROJECT BIOFUEL – INDUSTRIAL START-UP AGRI HUB
The Form of Agreement together with the documents in order of priority, including
CONTRACT the exhibits, drawings, specifications and documents referred to and in the order of
precedence listed in the Form of Agreement
4.2 Abbreviations
Table 2: Abbreviations
SC SUBCONTRACTOR
CTR CONTRACTOR – ZEROCK
CPY ENI CONGO
RFI REQUEST FOR INSPECTION
TPI THIRD PARTY INSPECTION AGENCY
AFC APPROVED FOR CONSTRUCTION
CONST CONTRACTOR Construction Group
PREC CONTRACTOR Pre Commissioning-Commissioning Group
MAR MATERIAL ACCEPTANCE REQUEST
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RFI is required. The PARTY shall optionally witness. The CONTRACTOR (or
SUBCONTRACTOR) can proceed with inspection even if PARTY is absent.
CONTRACTOR shall sign all the witnessed tests. The PARTY shall sign for acceptance of the
W Witness Point
witnessed inspection and/or test, after review of the CONTRACTOR’s (or SUBCONTRACTOR’s)
relevant Inspection Report. Further following certification shall be submitted for review (e.g.
Laboratory / Third Part Service Company).
RFI is not required. The PARTY shall spot witness during job execution. The CONTRACTOR (or
SUBCONTRACTOR) can proceed whether or not the witnessing PARTY is present. Certification,
Surveillance if any, shall be spot reviewed.
S
Point COMPANY and/or COMPANY contracted verifying THIRD PARTY representatives will
monitor on a routine basis without specific pre-arrangement with CONTRACTOR and without
stopping the work, in order to verify that agreed procedures and methods are being followed.
RFI is not required. The PARTY shall not participate to the test. The relevant certification shall be
submitted for review after the execution of the test. In this case, COMPANY will specify
R Review Point “Review” for all the documents that the CONTRACTOR is required to submit to COMPANY for
review, before executing the relevant task or part of works or operations (or to communicate, for
review, the results of inspections and/or tests performed).
A - Approval. The Party placing the letter “A” intends to approve the material prior to use, the trial test, the mock-up,
etc.
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6.1 RESPONSIBILITIES
Site Quality Manager: Responsible to monitor, review and collect all relevant quality
records verifying its adequacy and make sure those records are
correctly archived. Coodinate all qaualiy control activities and
ensure the correct application of this procedure.
Quality Control Inspectors: They shall be responsible for issuing all necessary reports once
finished and accepted the activity obtaining approvals, as
established in this document and in the quality control plan
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ASTM C 192/
C 192M
1.2 Trial Mix & Approved Concrete Mix Design Approved Concrete Mix Design ACI 211.1 QCF_018 FI R NA
30A100DAST01010 As per Project
Specification
Reinforcements GENERAL SPECIFICATION:
BS 4449 :2005
Chemical analysis and Mechanical Properties 30A100BARB00030, EN 10080 MAR with Manufacturer
1.3 +A3:2016, design FI R NA
Rebar quality as in approved design. Mill Certificate from
Test Certificate
tolerance.
Dimension manufacturer
A clean and non-
GENERAL SPECIFICATION:
Water aggressive or
1.4 30A100BARB00030 EN 1008 Test Results FI S, R NA
Water Test corrosive spoil
Clause 10.3 water can be used.
1.5 Aggregates Test BS EN 933-1, ASTM FI S, R NA
GENERAL SPECIFICATION:
(Physical & Chemical analysis Test) C40, Test Results
30A100BARB00030
Material Test Certificate
Clause 10.3, EN 12620 or approved
This document is property of Eni Congo SA.
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent.
Company Document ID Contractor Document ID Sheet of Sheets
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Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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AFC drawings
1. Construction joint should
minimum and comply with
Joint execution: 30A100BARB00030 requirement given in
3.3 1. Construction joint 28850. ENG. CIV.PRG QCF_018 FI W NA
30A100BARB00030
2. Expansion joint Contraction joint AFC drawings 2.Expansion joint detail as per
approved drawings
3.Contraction joint detail as per
approved drawings
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Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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Inspection points legend: FI = Full Inspection H = Hold Point W = Witness Point S = Surveillance Point R = Review Point NA = Not Applicable
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N.B: Forms attached herein the document may be changed or revised without revision of this procedure.
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__________________
UNIT : SYSTEM :
SUBSYSTEM : AREA :
TAG Nº : RFI Nº :
Contractor Client
Drawing : Drawing :
IDENTIFICATION OF MONITORING AND MEASURING DEVICES:
Tag - Item / TICKET TIME Q.ty CEMENT TEMPERATURE °C TAKEN SPECIMENS ACCEPTANCE
Element No. (M3) TYPE CODE No.
Loading Offloading Air Cement YES NO NA
NOTE:
COMPANY
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__________________
UNIT : SYSTEM :
SUBSYSTEM : AREA :
TAG Nº : RFI Nº :
Contractor Client
Drawing : Drawing :
Structure /Element : _____________________________________
Structure Type : _____________________________________
Station Dimensions : _____________________________________
NOTE:
COMPANY
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UNIT : SYSTEM :
SUBSYSTEM : AREA :
TAG Nº : RFI Nº :
Contractor Client
Drawing : Drawing :
The below list of foundations was found ACCEPTED after survey and dimensional check performed and meets the
required elevation, co-ordinates and alignment as per approved construction.
COMPANY
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10
11
12
CONTRACTOR
QCF_004
COMPANY
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__________________
UNIT : SYSTEM :
SUBSYSTEM : AREA :
TAG Nº : RFI Nº :
Contractor Client
Drawing : Drawing :
Structure /Element : _____________________________________
Structure Type : _____________________________________
Station Dimensions : _____________________________________
REMARK ACCEPTANCE
SN DESCRIPTION OF ACTIVITY
YES NO NA
1 FINISHING INSPECTION
1.1 Check Concrete finish surface clear from nails, or any obstacles
1.2 Check the cleanness of the Station from all dirt and objects
1.3 Confirm the pipe, Valve is adequately supported.
1.4 Confirm backfilling around the station is completed and well compacted
1.5 Check the cover installation (if required) as per the design drawing
1.6 Check compressive test is completed for the structure
1.7 Check treatment of walls, bolts as per specification
1.8 Check Concrete Coating protection (if required) above and below ground level.
1.9 Check the structure is complete and ready for Mechanical /Electrical installation
NOTE:
COMPANY
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